Engineering Flow CHILLED & HOT WATER SOLUTIONS
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1 Engineering Flow CHILLED & HOT WATER SOLUTIONS
2 CONTENTS ABOUT US 4 WHY FLUCON 6 VISION, MISSION & VALUES 8 CONTRACTING 10 SOLUTIONS 12 PROJECTS 18 TRADING 24 CLIENTS & CUSTOMERS 33 REFERENCES 34 CONTENTS
3 ABOUT US ABOUT US FLUCON Trading & Contracting Company was founded to provide the clients and contractors high quality and distinguished services in the District Energy Plants, Chilled Water, and Hot Water Industries. FLUCON Strength lies in being Industrial Electro-Mechanical Integrator in District Energy Plants, which can deliver complete solutions with integration between Electrical Works and Mechanical Works. Over the past years, the company has advanced by bringing more quality of work through the understanding of customer requirements and expectations. We design energy solutions according to the market needs through our technical experiences, business strategies and environmental conditions that need to be considered from the beginning. Our business approach is the ability to deliver Design & Build (Turnkey) solutions and products according to our strength in engineering & designing, Our technical experts and Knowledge Base. CHILLED & HOT WATER SOLUTIONS 4 51
4 WHY FLUCON WHY FLUCON FLUCON deliver distinguished services in Design, Supply & Build (TurnKey Projects): - Business Assessment: Analyze the clients requirments and demands, improve the existed systems, and evaluate the solutions after integration. - Engineering Services: Design, Calculations, 3-D Modeling & Analysis Reports. - Electro-Mechanical Contractor Specialized for Industrial Scale. - Solutions for Industrial Plants: District Cooling Plants DCP s. Energy Transfer Stations ETS s. Condenser Cooling Towers Plants. Boiler Plants. Solar Heating Plants. Pumping Systems. -Supply Equipment ELECTRO-MECHANICAL INTEGRATOR 6 7
5 of Activity VISION & MISSION: VISION Vision: Pioneer Company Serving the District Energy Plants in Middle East. MISSION VALUES Mission: Construct and Provide Integrated Solutions for District Energy Plants through Design, Supply & Build according the highest Engineering Standards. OUR VALUES: Commitment Commitment Understanding Commitment Customer Satisfaction Trust Loyalty ENGINEERING FLOW 8 9
6 CONTRACTING CONTRACTING Design: The design process is the most crucial aspect of creating a successful outcome for any project. FLUCON ensures the requirements of all the stakeholders are realized through the design process while creating an efficient, and functional design, which includes: Concept Design & Calculations. Process Flow, P&ID, SLD, PLD & Shop Drawings. 3D Modeling. Build: The build phase is the culmination of the design process, FLUCON approaches the build phase of all our projects with an unyielding desire to create exceptional quality. As a specialist Electro-Mechanical contractor, FLUCON versed the following construction scopes: - Mechanical: Installation & Assembly : Chillers, Boilers, Cooling Towers, Heat Exchangers, Pumps, etc. Steel Structure & Pipe Supports. Pipelines: Fabrication & Welding of CS, SS & HDPE Pipeline. Insulation & Cladding for Main Equipment and Pipeline. Pre-Commissioning Services: Hydro-Testing, Flushing, Chemical Treatment & Balancing. DISTRICT ENERGY SOLUTIONS - Electrical: Installation and Termination of LV & MV Systems from 0.4KV up to 33KV. Installation & Assembly of Electrical Equipment such as Switchgears, Transformers, Generators, UPS s, VFD s, Control Panels, RMU s, MCC s, Soft Starters, etc. Installation of Cable Containment, Cable Pulling & Termination. Testing & Commissioning 10 11
7 SOLUTIONS SOLUTIONS 1- District Cooling Plants: WHY DCP? In the last decades, the industrial and services sectors are rapidly expanding through building new industrial cities, new airports, new services facilities, new towers and compounds districts. The demands for water, power, and cooling are also increased to match the requirements. District Cooling Plant is a solution to cover the increasing demand on cooling with less power consumption compared with the traditional A/Cs, reached up to 30% of power saving compared with the normal A/Cs system. Besides, District Energy Plants are centralizing the operation and maintenance works which will decrease the logistics and operational cost. FLUCON SCOPE: - Provide business assessment with feasibility study for district cooling plants medium size. - Design, Supply & Build. WE TRANSFER ENERGY 12 13
8 SOLUTIONS SOLUTIONS 2- Energy Transfer Stations: 3- Solar Heating Solutions: ETS will enhance the performance of DCP and will protect the chillers loop by providing two different circuits. Design a proper control for ETS will enhance the system efficiency and transfer the required energy. By installing a flow control valve (temperature controlled), the flow through ETS can be controlled based on the return line temperature going to the plant or the return temperature at the secondary side coming from the served building. Installing differential pressure transmitter across the chilled water supply and return line of ETS will help to control the flow of secondary pumps installed in the district cooling plant. In case of having many ETS rooms for one centralized DCP, the secondary pumps will be controlled based on the lowest ETS DP. Such synchronization between ETS s and DCP will guarantee the heat transfer efficiency and DCP performance. Many service providers request to measure the heat transfer value for different purposes. FLUCON can provide a full PLC solution with BTU meter and flow measuring devices to calculate and report the actual heat transfer to main DCP. Why solar? The Solar Hot Water system is now a mature technology. The benefits of choosing to install a solar hot water system are significant when viewed through a long-term.it s Environmental Friendly and can reduce a significant portion of the conventional energy being used for heating water in Residential Complexes, Hotels, Hospitals and Industrial Facilities. It is a great investment with the increase in gas and electricity prices, giving you more incentive to make the initial investment. How Works? Solar Hot Water System collects energy from the sun in thermal collectors. Hot water is produced and heated water in a thermal storage tank or calorifier with an optionally integrated backup heater for non-sunny periods. FLUCON offers a Closed Loop Solar Hot Water System with efficient, cost effective Design & Build as per the project requirement and can guarantee long time efficient performance. A Solar System Mainly Consist of: Solar Thermal Collectors Thermal Storage Tank or Calorifier with optional backup heater. Circulation Pumps. Expansion Tanks. Solar Controller & Overheat Protection
9 SOLUTIONS SOLUTIONS 4- Pre-Commissioning Solutions: 4- Pre-Commissioning Solutions: Pre-Commissioning is a very important stage to ensure the efficiency of designed and implemented systems. Despite the designed smart solutions and the high quality construction work, the plant will not get the maximum output results (or even failure in operation sometimes) if the plant was not pre-commissioned well. Pre-Commissioning is a series of activities to test and verify the readiness of integrated systems to perform as per the design. FLUCON can serve the clients with the following pre-commissioning services: - Mechanical Services: 1. Hydro-Testing 2. Flushing & Chemical Treatment 3. Balancing - Electrical Services: 1. Meggering Continuity Test 2. Resistance Insulation 3. High Potential Test (DC & AC) 4. Coordination Study 5. PLC Pre-commissioning 6. Instruments Calibration 16 17
10 PROJECTS PROJECTS AL-Manhal Boiler Hot Water System 2nd Industrial City 18 19
11 PROJECTS PROJECTS TIER IV Chiller Plant Riyadh Military Housing 13.8KV Switchgear Room (44Cubicles) Jazan - Client: Ministry of Defense 20 21
12 PROJECTS PROJECTS SWCC Transformers Rooms YANBU Mobily Al Fursan Generators Plant Dammam 22 23
13 TRADING TRADING FLUCON Trading section established in reflection to the growing construction market in the KSA, Our customers are construction companies, government, and private projects, and we cover all regions of the Kingdom of Saudi Arabia. We are implementing our engineering accumulative experience in coordination with our equipment manufacturer partners to deliver the optimized selections, complete technical support at Competitive prices. FLUCON provide high quality, full service for the following products. Cooling Towers Steam & Hot Water Boilers Industrial Water Heaters & Calorifiers Heat Exchangers Solar Panels Hot Water Expansion Tanks Air Separators & Balance Tanks Rubber Flexible Joints, SS Expansion Joints Bellows, SS Flexible Hoses HIGH QUALITY EQUIPMENT 24 25
14 TRADING TRADING Cooling Towers Material of Construction: FRP Packaged Cooling Towers Capacity: Up to 1000 RT per each cell Area of Usage, Fields & Industries: Chiller plants Steel, pipe mils Plastic factories Chemical industries Cement plants Textile mils Pharmaceuticals industry Advantages of FRP Packaged Cooling Towers: High strength and thermal properties Excellent elasticity Very light weight High corrosion resistance Excellent die-electric properties Design flexibility BOILERS Types: Hot Water Boiler. Steam Boiler. Steam Generator. Capacities: Hot Water Boiler from 100 Kcal/h (116 KW) to 3000 Kcal/h (3488 KW), 34- Bar Working Pressure. Steam Boiler from 350 Kg/hr to 15,000 Kg/hr, Bar Working Pressure. Steam Generator from 100 Kg/hr to 8,000 Kg/hr, 320- Bar Working Pressure. Area of Usage: Hotels. Hospitals. Industrial Facilities & Factories
15 TRADING TRADING Heat Exchangers A. Plate Heat Exchanger Heat Exchangers B. Shell & Tube Heat Exchanger Material of Construction: Plates: SS304, SS316, SS316L, Titanium Frame: Carbon Steel, Stainless Steel Connections: Carbon Steel, Stainless Steel, Plastic Gasket: EPDM, NBR Maximum Working Pressure: 20 Bars Area of Usage, Fields & Industries: Chilled water / hot water networks Pressure breakers Chiller plants Energy transfer stations (ETS Rooms) District cooling plants (DCP) Cooling towers cycles Pool heating Cooling Rolling Press Oil Cooling Borax Oil Waste Heat Recycle / Recovery Food Industries (Milk Pasteurization, Yogurt Pasteurization, Plate Pasteurization Systems Marine Material of Construction: ST37, ST38.5, SS304, SS316, Copper, Titanium Capacity: Up to 100 RT per each Maximum WorkingPressure: 100 Bars Area of Usage, Fields & Industries: Oil coolers Heat treatment Chemical applications Food industries Advantages of Shell & Tube Heat Exchangers: Bear very high pressure Bear very high and low temperature Resistance to thermal shocks No dimension limits Low pressure loss Advantages of Plate Heat Exchangers: Transfer heat with very high efficiency. Occupy very little place, thanks to their compact structure Can be completely disassembled and cleaned Have wide range of plates and gaskets Always the most economic solution for you Designed and presented to match customers requirements Have Quality certificates CE, ISO, GOST, BV, LLOYD
16 TRADING TRADING Industrial Water Heaters & Calorifiers Types : Single Serpentine Double Serpentine Combi Type Electric Water Heater Maximum Working Pressure: 20 Bars Body: Carbon Steel, Stainless Steel: Body coating: Epoxy painted Galvanized immersion Insulation: Removable type polyurethane Solid polyurethane Glass wool Rock wool Orientation: Vertical / Horizontal Capacity: up to 5,000 Litre Working Pressure: up to 10 Bars Temperature: up to 95 o C Area of Usage : Hotels Hospitals Sport centers Industrial facilities and factories Air / Dirt Separators Material of Construction: Body : Carbon Steel, Stainless Steel Strainer: Stainless Steel Size: up to DN400 Working Pressure: up to 16 Bars Area of Usage, Fields & Industries: Chiller Plants District Cooling Plants Energy Transfer Stations ETS Rooms Chilled water & hot water networks Boilers systems Expansion Tanks Material of Construction: Body : Carbon Steel, Stainless Steel Bladder (Membrane): EPDM, BUTYL Orientation: Vertical and Horizontal Capacity: up to 10,000 Litre Working Pressure: up to 25 Bars Area of Usage, Fields & Industries: Chiller Plants District Cooling Plants Energy Transfer Stations ETS Rooms Chilled water & hot water networks Boilers systems
17 TRADING CLIENTS Stainless Steel Expansion Joints / Bellows / Hoses Sizes: DN25 (1 ) up to DN2600 (104 ) Types: Axial, Lateral, Angular, X-Pressed, Braid, Omega Flex. Material of Construction: Body : Stainless Steel 321, 304, 316, 316L, 316TI, 309 Flanges: Carbon Steel St37.2 as standard (other materials available upon request) Working Pressure: up to 64 Bars Rubber Flexible Connections Sizes: DN25 (1 ) up to DN300 (12 ) Material of Construction: Body: Rubber Flanges: Carbon Steel, Ductile Iron Working Pressure: up to 16 Bars
18 REFRENCE LIST CLIENT PROJECT AL SAFI DIARY COMPANY AL KHARJ FARM PHASE 1 PRODUCT DESCRIPTION GLASS LINED WATER HEATER TANK 1000 LT MINISTRY OF HEALTH AL MAWATIN HOSPITAL EXPANSION TANK 1000 LT CONTRACTOR AL SAFI DIARY COM- PANY AL MAWATIN INTERNA- TIONAL CORP SAUDI ELECTRICITY COMPANY DMS BUILDING EXPANSION TANK 100 LT SAUDI EMAR CO SAUDI ELECTRICITY COMPANY DMS BUILDING AIR SEPARATOR DN100 SAUDI EMAR CO AL MANA HOSPITAL AL MANA GENERAL HOSPITAL AIR SEPARATOR DN250 AL MANA HOSPITAL 2016 MINISTRY OF HEALTH MINISTRY OF HEALTH NOVA WATER FACTORY AL MAWATIN HOSPITAL DAHRAN AL JANOOB, DAHRB & RIJAL ALMAA HOSPITALS DAHRAN AL JANOOB, DAHRB & RIJAL ALMAA HOSPITALS NOVA WATER FACTORY AIR SEPARATOR DN250 STAINLESS STEEL FLEX- IBLE HOSES FLEXIBLE RUBBER JOINTS RUBBER FLEXIBLE JOINTS AL MAWATIN INTERNA- TIONAL CORP A.S.ALSAYED & PART- NERS CONTRACTING Co. A.S.ALSAYED & PART- NERS CONTRACTING Co. YOUSSEF MARROUN CONTRACTING Co. SAUDI ELECTRICITY COMPANY DMS BUILDING STRAINER DN 50 & DN 100 SAUDI EMAR CO FORSAN FACTORY AL MANHAL WATER FACTORY CO. BLUE CRYSTAL HOTEL FORSAN FACTORY BOILER HOT WATER SYSTEM BLUE CRYSTAL HOTEL AL SAFI DIARY COMPANY AL KHARJ FARM PHASE 2 MINISTRY OF INTERIOR AL SAFI DIARY COMPANY AL SAFI DIARY COMPANY AL SAFI DIARY COMPANY MOI-GID PROJECT AL SAFI FACTORY UPGRADING PHASE 1 AL SAFI FACTORY UPGRADING PHASE 2 AL SAFI FACTORY UPGRADING PHASE 3 PLATE HEAT EXCHANGER 69 KW PLATE HEAT EXCHANGER 342 KW PLATE HEAT EXCHANGER 70 KW GLASS LINED WATER HEATER TANK 1000 LT GLASS LINED WATER HEATER TANK 500 LT ELECTRICAL RESISTANCE HEATING ELEMENTS 12KW ELECTRICAL RESISTANCE HEATING ELEMENTS 12KW ELECTRICAL RESISTANCE HEATING ELEMENTS 12KW DATE AL - ASSIMA EST. AL MANHAL WATER FACTORY CO. HORIZON FLAG CON- TRACTING CO. AL SAFI DIARY COM- PANY MOUNTAIN TECHNICAL COMPANY AL SAFI DIARY COM- PANY AL SAFI DIARY COM- PANY AL SAFI DIARY COM- PANY UNITED LUBE OIL CO. OIL PLANT EXPANSION TANK 750 LT UNITED LUBE OIL CO. AL MANHAL WATER FACTORY CO. BOILER HOT WATER SYSTEM EXPANSION TANK 450 LT MINISTRY OF DEFENSE IPND NGHQ CR Site XCK EXPANSION TANK 100 LT MINISTRY OF COMMUNICATION AND INFORMATION TECHNOLOGY NOVETAIL JAZAN HOLTEL BLUE CRYSTAL HOTEL MCIT NOVETAIL JAZAN HOLTEL BLUE CRYSTAL HOTEL STAINLESS STEEL FLEX- IBLE HOSES STAINLESS STEEL EX- PANSION JOINTS STAINLESS STEEL EX- PANSION JOINTS MINISTRY OF DEFENSE IPND NGHQ CR Site XCK CHEMICAL DOSING SKID AL MANHAL WATER FACTORY CO. BOILER HOT WATER SYSTEM CHEMICAL DOSING SKID AL MANHAL WATER FACTORY CO. BOILER HOT WATER SYSTEM HOT WATER CIRCULATION PUMPS MINISTRY OF DEFENSE IPND NGHQ CR Site XCK CHILLED WATER PUMPS STC STC BUILDING EXHAUST FAN EXPLO- SION PROOF AL MANHAL WATER FACTORY CO. M.M. Al Rumaih Trading J.S. Co MOUNTAIN TECHNICAL COMPANY A.S.ALSAYED & PART- NERS CONTRACTING Co. HORIZON FLAG CON- TRACTING CO. M.M. Al Rumaih Trading J.S. Co AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. M.M. Al Rumaih Trading J.S. Co M.M. Al Rumaih Trading J.S. Co AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. BOILER HOT WATER SYSTEM BOILER HOT WATER SYSTEM AUTO FLUSH SCREEN FILTER MOTORIZED THREE WAY VALVE AL MANHAL WATER FACTORY CO. BOILER HOT WATER SYSTEM STANDARD VALVES & DRV AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. FORSAN FACTORY SAVOLA SUGAR FACTORY RENEWABLE TECHNOLOGY FACTORY BOILER HOT WATER SYSTEM BOILER HOT WATER SYSTEM FORSAN FACTORY SAVOLA FACTORY DAMMAM FACTORY AL SAFI DIARY COMPANY AL KHARJ FARM PHASE 3 BOILER SYSTEM DISTRI- BUTION PANEL 200A HOT WATER SYSTEM CONTROL PANEL PLATE HEAT EXCHANGER 37 KW PLATE HEAT EXCHANGER 372 KW PLATE HEAT EXCHANGER 209 KW GLASS LINED WATER HEATER TANK 1000 LT AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. AL MANHAL WATER FACTORY CO. AL - ASSIMA EST SAVOLA SUGAR FAC- TORY RENEWABLE TECHNOL- OGY FACTORY AL SAFI DIARY COM- PANY
19 Address: Akaria Plaza, Gate D, Level 6 Olaya Main Street, Riyadh Kingdom of Saudi Arabia P.O Box Riyadh Tel: Fax: website: sales@flucon.co / info@flucon.co
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