INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGHTER 1220 MOS GB FIGHTER Fighter 1220

Transcription

1 MO GB R INTALLATION AND MAINTENANCE INTRCTION Fighter 1220 LEK

2

3 General Concise product description... 2 etting table... 2 ystem description Principle of operation... 3 Front panel Layout... 4 Explanation... 4 Contents 1 For Home Owners Room temperature Automatic heating control system... 6 Default setting... 6 Changing the room temperature... 6 Basic values for the automatic heating control system... 7 Heat production... 8 Domestic hot water... 8 tandby mode... 8 General information for the installer Transport and storage...9 Installation...9 Guideline values for collectors...9 Inspection of the installation...9 Electric boiler mode... 9 Brine pump... 9 Electric anode (Enamel)... 9 Pipe connections General Pipe connection (collector) Pipe connection (heating medium) Pipe connections (water heater) Ventilation recovery Free cooling Pump capacity diagrams, heating medium side.. 12 Electrical connections Connection Resetting the temperature limiter Tariff connection Max hot water temperature Max phase current Centralised load control and load monitor External contacts Connecting an outside temperature sensor Alarm/alarm outputs Commissioning and adjusting Preparations Filling and venting the collector system Filling the heating medium system oft-start relay tarting and checking Readjustment, heating medium side Readjustments, brine side Emptying the water heater etting the automatic heating control system etting with diagrams Heating curve offset Heating curve offset Heating curve offset For the Installer Control General Changing parameters Key lock Quick movement Menu tree Main menus Hot water temperature upply temperature Outside temperature Brine flow/return Clock Other settings ervice menus ettings additional heat Operating settings Quick start...39 TET Force driven operation Alarm log Dealing with malfunctions Alarm indications on the display Low hot water temperature or no hot water Low room temperature High room temperature Helping the circulation pump to start Draining, heat medium side Draining, brine side Dimensions Dimensions and setting-out coordinates List of components List of components Component positions Component locations Wiring diagram 3 x 400 V + N Electrical circuit diagram Technical specifications Technical specifications Enclosed kit Enclosed kit Accessories Accessories... 54

4 For Home Owners 2 General In order to get the ultimate benefit from your heat pump you should read through the For Home Owners section in this Installation and Maintenance Instruction. is a heat pump central for the production of heating and domestic hot water in detached and terrace houses. The ground, rock or lakes can be used as the heat source. is a wedish made quality product offering a long life span and safe operation. Completedby the installer when the heat pump is installed The serial number (95), should always be stated with all correspondence with NIBE kw Installation date Anti-corrosion Enamel tainless steel Copper Installation engineers The type of brine Mixing proportion/freezing point Active drilling depth/collector length Commissioning checks Temperature brine (flow/return) / Pump setting (Nominal temperature diff 2-5 C) Temperature heat medium (in/out) / Pump setting (Nominal temperature diff 5-10 C) ettings Menu Basic setting 1.4 tart temp. HW top temp. HW top temp. XHW XHW interval Flow temperature Curve slope Offset. heating curve upply temp/min upply temp/max Position Basic setting 100 Fuse Max electrical output... C 102 Max boiler temp Date igned

5 ystem description 3 Principle of operation For Home Owners consists of a heat pump, water heater, electrical module, circulation pumps and a control system.fighter 1220 is connected to the collector and heating medium circuits. The heat from the heat source (rock, soil, lake) is taken up via a closed collector system in which a mixture of water and antifreeze circulates. Groundwater can also be used as a heat source, but this requires an intervening heat exchanger. The emits its heat to the refrigerant in the heat pump s evaporator. It then vaporises and is compressed in the compressor. The refrigerant, the temperature of which has now been raised, is passed to the condenser where it gives off its energy to the heating medium circuit and, if necessary, to the water heater. After the condenser there is a built-in electrical module which cuts in if there is a high demand. Hot water circulation The heating medium side and the hot water side must be fitted with the necessary safety equipment in accordance with the applicable regulations. Water heater Double jacket Brine in 3 way valve Heating water flow Brine pump Brine out Heating water return Immersion heater Heating water pump Evaporator Cooling unit Condenser Compressor Expansion valve

6 For Home Owners 4 Front panel Layout Display B A I II III A B I II 50.0 C Hotwatertemperature Left hand buttons C E Right hand buttons A Power switch Offset heating curve D Explanation A witch with three positions : 1 Normal mode. All control functions connected. 0 Boiler completely switched off. tandby. Only the circulation pump and stage 2 are operational. The switch must not be turned to 1 or before filling the boiler with water. A B Extra hot water symbol. Indicates when the Extra hot water function is active. A is shown when temperature increase is active. B is shown when a time based temperature increase is activated, for example. periodic. B A I II III Display First row: Compressor symbol. Indicates when the compressor is operational. Additional symbol Indicates when immersion heater is connected. The line indicates which power step/steps are currently connected. I II Circulation pump symbol. I hown when the circulation pump is operational. II hown when circulation pump 2 is operational (accessory, extra shunt group required). Heating system symbols. hown when house heating is in progress. I II I II 2 kw additional power is connected 4 kw additional power is connected 6 kw additional power is connected.

7 For Home Owners Front panel 5 B C Display econd row: Value of the current parameter. Third row: Description of current display parameter. Hot water temp is normally shown. Fourth row: hows menu numbers, key lock, clock symbol and time A key lock can be activated in the main menus by simultaneously pressing the Plus and the Minus buttons. The key symbol will then be shown on the display. The same procedure is used to deactivate the key lock. The symbol becomes visible when a 1timer function is selected, for example, periodic lowering of the supply or time setting for extra hot water. Left keypad Extra hot water The Extra hot water function is activated using this button. The change does not need to be confirmed with the enter button. A: Means that the hot water temperature is increased to 60 C (adjustable). The temperature then returns to the normal value. When A comes on the function is activated. When A goes out the function is deactivated. Press once to give extra hot water for 3 hours. Press twice to give extra hot water for 6 hours. Press three times to give extra hot water for 12 hours. Press four times to give extra hot water for 24 hours. Press five times to deactivate the function. No function. Operating mode This button is used to set the required operating mode with regard to permitting/blocking the circulation pump and additional energy. The different operating modes are: Auto mode: automatically selects the operating mode by taking the outdoor temperature into account. The circulation pump and the immersion heater are permitted to run as needed. ummer mode: Only production of hot water using. The circulation pump and immersion heater are blocked. However, when Extra hot water is activated the immersion heater is connected. pring/autumn mode: Only production of heating and hot water using. The circulation pump is operational. The immersion heater is disabled. However, when Extra hot water is activated the immersion heater is connected. Winter mode: Production of heating and hot water the immersion heater runs when necessary. The current operating mode is shown on the display when the button is pressed and the mode changes when you continue to press the button. The display returns to the normal display mode once the enter button is pressed. D E Offset heating curve This knob is used to change the heating curve's parallel offset and in doing so the room temperature. Turning clockwise increases the room temperature. When the knob is turned menu 2.0 is shown on the display and the value for the calculated flow temperature changes. Right keypad Plus button This button is used to scroll through the menu system (forwards) or increase the value of the selected parameter. ee the section Control General. Minus button This button is used to scroll through the menu system (backwards) or lower the value of the selected parameter. ee the section Control General. Enter button This button is used to select a lower menu in the menu system, to activate a parameter change as well as confirm a parameter change. ee the section Control General.

8 For Home Owners 6 Room temperature Automatic heating control system The indoor temperature depends on several factors. unlight and heat emissions from people and household machines are normally sufficient to keep the house warm during the warmer parts of the year. When it gets colder outside, the heating system must be started. The colder it is outside, the warmer radiators and floor heating system must be. With the, this adjustment is done automatically by a control computer. Before the computer can do this, some basic settings are required. The heat pump is controlled by built-in sensors for flow and return heat brine temperatures (collector). Brine return temperatures can, if so required, be limited to a minimum (e.g. for ground water systems). Heat production is usually controlled using the floating condensing principle. This means that the temperature level needed for heating at a given outside temperature is produced on the basis of values taken from sensors for outside temperature and flow temperature. As an option, room sensors can also be used to compensate for deviations in room temperature, see menu 2.5 Compensation outer. However, the correct basic settings must be made on the boiler first, see the section Room temperature Basic setting. Basic setting A I II III A B I II 50.0 C Hotwatertemperature Offset heating curve The basic heating is set using menu 2.1 and with the Offset heating curve knob. If you do not know the correct settings use the basic data from the map opposite. If the required room temperature is not obtained, readjustment may be necessary. NOTE! Wait one day between settings so that the temperatures have time to stabilise. Readjustment of basic settings. Cold weather conditions When the room temperature is too low, the heating curve value is increased in menu 2.1 by one increment. When the room temperature is too high, the heating curve value is decreased in menu 2.1 by one increment. Warm weather conditions If the room temperature is low, increase the offset heating curve setting by one step. If the room temperature is high, reduce the heating curve offset setting by one step. Changing the room temperature Changing the room temperature manually. If you want to temporarily or permanently lower or raise the indoor temperature relative to the previously set temperature, turn the Heating curve offset knob anticlockwise or clockwise. One to three lines approximately represents a 1 degree change in room temperature. NOTE! An increase in the room temperature may be inhibited by the radiator or floor heating thermostats, if so these must be turned up.

9 For Home Owners Room temperature 7 Basic values for the automatic heating control system The values stated on the map apply for the Curve slope. The first value applies for low temperature * radiator systems. Heating curve offset is set to -2. The value in brackets refers to floor heating systems** installed in concrete floor structures. When the system is installed in a timber floor structure you can use the number before the brackets, but this value must be reduced by two units. In these cases the Heating curve offset is set to -1. The map values are usually a good starting point and concern an approximate room temperature of 20 C. The values can be adjusted later if necessary. Examples of basic data selection: 1. House with low temperature* radiator system Markaryd = Area 10 (5). elect curve 10 on the display and -2 on the Increase/reduce heat knob. 2. House with floor heating** installed in a concrete floor structure Markaryd = Area 10 (5). elect curve 5 on the display and -1 on the Increase/reduce heat knob. 3. House with floor heating** installed in a timber floor structure Markaryd = Area 10 (5). elect curve 8 (10-2=8) on the display and -1 on the Increase/reduce heat knob. The lower values in the north of weden are due to the lower design outdoor temperature. 8 (4) 8 (4) 9 (4) Östersund Kiruna Gällivare Luleå kellefteå meå Örnsköldsvik undsvall Hudiksvall öderhamn 9 (4) 9 (5) Göteborg 10 (5) Halmstad Helsingborg Malmö 11 (5) Karlstad Borås Örebro Jönköping Falun Linköping Växjö Kalmar Markaryd Gävle ppsala Västerås tockholm Norrköping 9 (5) Visby Hässleholm Karlskrona imrishamn Ystad 11 (5) 12 (6) * A low temperature radiator system refers to a system where the flow temperature needs to be 55 C on the coldest day. ** Floor heating can be dimensioned very differently. Examples 2 and 3 above refer to a system where the flow temperature needs to be approximately C resp C on the coldest day.

10 For Home Owners 8 Room temperature Heating The supply of heat to the house is regulated in accordance with the chosen setting of the regulating curve (curve slope and offset). After adjustment, the correct amount of heat for the outside temperature is supplied. The heat pump s flow temperature (menu 2.0) will hover around the theoretical required value (the value in brackets on the display). For subnormal temperatures the computer calculates a deficit in the form of degree minutes, which results in the acceleration of heat production. The larger the subnormal temperature, the greater the heat production. There are four stages to heat production, one for the heat pump and three for the electrical module. The output of the electrical module as supplied is 6 kw, but it can be rewired to give 9 kw. tandby mode In order to produce heat when the collector circuit is disconnected, or during servicing, the heat pump can be set to standby mode, in which case heat is produced only by the immersion heater. Hot water is not produced in standby mode. The compressor and heat transfer system are then shutoff and only the heat medium circuit and the immersion heater are active. The temperature is controlled by the thermostat (3). To select standby mode, set the switch (8) to. In standby mode the output is 4 kw, reconnectable to 6 kw Hot water When there is a demand for hot water, the heat pump gives this priority and devotes its entire output to water heating. No room heat is produced in this mode. Maximum time for hot water charging is adjustable using menu 1.3. Heating is then produced for the remainder of the time, which is adjustable from menu 1.2, before any further hot water charging can take place. If the electrical module is connected for heat production before hot water charging, one stage remains operative during hot water operation. Hot water charging starts when the hot water sensor has fallen to the set start temperature (25 50 C), adjustable on menu 1.4. Hot water charging stops when the water temperature has reached (30 58 C), adjustable on menu 1.5. Charging is also possible when the heat pump has reached its stop level for heating mode at the same time as less than 2 C remains to the hot water start. The purpose of this is to minimise the number of starts. NOTE! The indicated hot water temperature is measured on the lower part of the water heater jacket. This means that it is not the exact temperature of the hot water. sually the outgoing hot water is hotter than the indicated temperature. For occasional higher demand for hot water, the Extra hot water function can be used to raise the temperature to about 70 C for 3 24 hours (press the Extra hot water button once). When the electrical module is connected for extra hot water the compressor stops. The value is adjustable between C from menu

11 General information for the installer 9 Transport and storage The must be transported and stored upright and dry. The may however be carefully laid on its back when being moved into a building. Installation is placed on a firm base, preferably a concrete floor or foundation. Install with its back to an outside wall, ideally in a room where noise does not matter. If this is not possible, avoid placing it against a wall behind a bedroom or other room where noise may be a problem. Irrespective of the placement the wall should be sound insulated. Route pipes so they are not fixed to an internal wall that backs on to a bedroom or living room. Guideline values for collectors Heat urface soil heat, Rock heat, pumps- recommended recommended size collector length active drilling depth m) m) x250 m m) 8, x300 m m) 10 2x250 2x350 m m For use with 40 x 2.4 PN 6.3 PEM hose. The length of the collector hose varies depending on the rock /ground conditions and on the heating system, i.e. radiators or floor heating. Max length per collector should not exceed 400m. Where there is more than one collector, they must be connected in parallel, with a means of adjusting the flow. The hose should be buried at a depth of about 1 metre and the distance between the hoses should be at least 1 metre. For several bore holes, the distance between the holes must be at least 15m. Inspection of the installation Current regulations require the heating installation to be inspected before it is commissioned. The inspection must be carried out by a suitably qualified person and should be documented. The above applies to closed heating systems. If the heat pump is replaced, the installation must be inspected again. Electric boiler mode The unit can be used exclusively as an electric boiler, to produce heat and hot water, for example before the collector installation is complete. For this mode, the hot water temperature is preset to 50 C. ee ettings, menu Brine pump The brine pump normally follows the operation of the heat pump. There is a special operating mode for continuous operation for 10 days, followed by return to normal mode (this may be used before stable circulation has been established). ee ettings, menu Electric anode (enamel) is equipped with an electric anode to protect the enamelled hot water heater. The electric anode works automatically when is switched on and is positioned behind the lower, service cover. A green LED on the transformer indicates that the electric anode is operational. When the LED is not lit the anode is not receiving power; call the installer when this can not be rectified. When the LED flashes red, contact the installer.

12 I II III A B I II I II A B A B 50.0 C Varmvattentemp. 1.0 For the Installer 10 Pipe connections General Pipe installation must be carried out in accordance with current norms and directives. The heat pump can only operate up to a return temperature of about 50 C and an outgoing temperature of about 60 C from the heat pump. ince the is not fitted with shut-off valves, these must be fitted outside of the heat pump to make future servicing easier. When installing FLM 30/40, pipes for the heat medium and water heater and, if necessary hot water circulation, are routed backwards. The distance between and the wall ought to be 50 mm. NOTE! The pipe work must be flushed before the heat pump is connected, so that any contaminants do not damage the component parts. Pipe connections (heating medium) Pipe connections for the heat medium side are made at the top. All required safety devices, shut-off valves (as close to the heat pump as possible), and particle filter (supplied) are fitted. When connecting to a system with thermostats on all radiators, a relief valve must be fitted, or some of the thermostats must be removed to ensure sufficient flow. Pipe connections (water heater) The water heater must be fitted with the necessary valve equipment. The heat pump should be supplemented with an electric water heater if a bubble pool or other significant consumer of hot water is installed. Pipe connections (collector) P Hot water circulation Factors to be taken into account when designing the collector layout are geographical position, type of rock/soil and cover factor of the heat pump. When installing the collector hose ensure it rises constantly towards the heat pump to avoid air pockets. If this is not possible, install high points to vent the air. All collector pipes in heated rooms must be insulated against condensation. The level vessel (NK) must be installed as the highest point in the collector system and on the incoming pipe before the brine pump. Note that condensation may drip from the level vessel. Position the vessel so that this does not harm other equipment. As the temperature of the collector system can fall below 0 C it must be protected against freezing down to -15 C. One litre of ready mixed brine per meter of collector hose (applies when using PEM-hose 40 x 2.4 PN 6.3) is used as a guide value when making the volume calculation. Details of the antifreeze used must be shown on the level vessel. The collector circuit may be connected from the left or from the right. The lower side panels are swapped over to suit the chosen connection option. The enclosed connecting pipes for the brine, are secured using the clips in the punched tabs that are folded down on the side in question. hut-off valves should be installed as close to the heat pump as possible. Fit the supplied particle filter on the incoming pipe. In the case of connection to an open groundwater system, an intermediate frost-protected circuit must be provided, because of the risk of dirt and freezing in the evaporator. This requires an additional heat exchanger. NK F ÄV EXP ÄV NK AV Brine In F Brine Out Level vessel Particle filter afety valve AV EXP F hut-off valve Expansion vessel

13 I II III A B I II I II A B A B 50.0 C Varmvattentemp. 1.0 For the Installer Pipe connections 11 Free cooling The equipment can be supplemented with a fan coil unit to make the connection of ambient cold possible. To avoid condensation, all pipes and other cold surfaces must be insulated with diffusion-proof material. Where the cooling demand is high, fan convectors with drip trays and drain connections are needed. Ventilation recovery The installation can be supplemented with the exhaust air module FLM 30/40 to provide ventilation recovery. To avoid condensation, all pipes and other cold surfaces must be insulated with diffusion-proof material. Extract air Ø 160 Exhaust air Ø 160 FLM 40 30/40 Fan convector EXP P Inlet Brine to Inheat pump Outlet Brine Out from heat pump Brine in Brine out Rock-/soil collector

14 12 Pipe connections Available pressure setup Pressure Tryckfall drop kpa mvp 80 8 Pump capacity diagrams, heating medium side Pressure Tryckfall drop FIGHTER kpa mvp FIGHTER Flöde Flow l/h Flöde Flow l/h Pressure Tryckfall drop kpa mvp 80 8 FIGHTER ,5 8,5 Pressure Tryckfall drop kpa mvp FIGHTER Flow Flöde l/h Flöde Flow l/h Pump capacity diagrams, brine side Pressure drop, kpa 5 Pressure drop, kpa 7 Pressure drop, kpa 8,5 Pump setting Flow, l/s Pump setting Pressure drop, kpa 10 Pump setting Pump setting Flow, l/s Flow, l/s Flow, l/s

15 Electrical connection 13 Connection must be installed via an isolator switch with a minimum breaking gap of 3 mm. Other electrical equipment, except the outdoor sensor and the current sensors, are connected at the factory. Disconnect the heat pump before insulation testing the house wiring. The heat pump is connected on terminal block (9) to 3 x 400V + N + PE via the junction box with fuses. If a miniature circuit breaker is used this should have motor characteristic D (compressor operation). For fuse ratings, see Technical data. Resetting the temperature limiter The temperature limiter (25) is accessible behind the upper service cover. The temperature limiter is reset by firmly pressing in its button. NOTE! The switch (8) must not be moved from 1 or until the boiler has been filled with water. Otherwise the temperature limiter, thermostat, compressor or the immersion heater can be damaged. 9 Connection must not be carried out without the permission of the electricity supplier and under the supervision of a qualified electrician. The temperature limiter (25) cuts off the supply to the immersion heater if the temperature rises to between 90 and 100 C; it can be manually reset by pressing the button on the temperature limiter. NOTE! Reset the temperature limiter, it may have tripped during transport. 25 LEK The automatic heating control system, circulation pumps and their wiring, are internally fuse protected with a miniature circuit breaker (1). NOTE! Electrical installation and service must be carried out under the supervision of a qualified electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force.

16 14 Electrical connection Tariff connection When a separate compressor and immersion heater supply is required to give tariff control do the following: Remove the 3 straps between terminal block (9) and the compressor contacts (69). Connect the supply directly to the contactor. Remove the 2 orange straps on terminal block (9) and connect the control voltage to the outermost terminals marked L and N on the wiring diagram. PE L1 L2 L3 N 9 69 LEK Connection on delivery Connection Immersion heater Connection Compressor eparate supply control system eparate supply control system eparate supply additional heat PE L1 L2 L3 N L L1 L2 L3 N N L 9 N PE L1 L2 L eparate supply compressor LEK Tariff connection

17 I II III A B I II I II For the Installer Electrical connection 15 Max hot water temperature Boiler temperature Knob position 50 A 55 B 65 C 70 D 75 E 50.0 C Varmvattentemp F The setting of the different maximum hot water temperatures is done using the knob (102) on the load monitor card (2) LEK Max phase current Max electri. out. Immersion heater, out. (kw)knob position Max phase (A) 5 kw Max phase (A) 7 kw Max phase (A) 8.5 kw Max phase (A) 10 kw 6 2 B 12,3 14,2 15,4 16,6 6 4 C 14,3 16,2 17,4 18,6 6 6 D 14,3 16,2 17,4 18,6 9 3 B 9,9 11,8 13,0 14,2 9 6 C 14,2 16,1 17,3 18,8 9 9 D 18,6 20,5 21,7 22,9 The setting of the different max outputs is done using the knob (101) on the load monitor card (2).

18 16 Electrical connection Centralised load control and load monitor Load monitor is equipped with an internal load monitor. When the load monitor senses an overcurrent on one of the phases, the immersion heater will step down the output until it can be connected again. The control system must be set for the installation s main fuse so that the load monitor can work correctly. This is done using the knob (100), marked fuse on the load monitor card (2), which is positioned behind the upper service cover. The supplied current transformers are connected to the terminal block s (14) terminals marked 8 to 11. Terminal 11 is the common conductor for the three current transformers. The current transformers are fitted in the building s distribution box. Cable type: unscreened LiYY, screened LiYCY. Cable cross section, at least 2 x 0.25 for cable lengths up to 50 m Centralised load control/tariff In those cases centralised load control or tariff control is used this can be connected to the terminal block (14) on the load monitor card (2), which is positioned behind the upper service cover. When the complete electrical output is to be disconnected, a potential free contact function is connected between 5 and 7 on terminal block (14), tariff A. When the compressor is to be disconnected, a potential free contact function is connected between 6 and 7 on terminal block (14), tariff B. Outdoor sensor Temp set back 1 Tariff A Tariff B Current phase 1 Current phase 2 Current phase 3 Pool temp. Temp set back 2 Brine pressostat EBV card

19 Electrical connection 17 External contacts Contact for activation of Extra hot water An external contact function can be connected to FIGHT- ER 1220 for activation of the Temporary extra hot water function. The contactor should be potential free and momentary and connected between terminals 3-4 on terminal block 4 on the left-hand connection strip on the load monitor card (2). When the contact makes for at least one second the Temporary Extra hot water function is activated. An automatic return to the previously set function occurs after 24 hours. Contact for changing the room temperature An external contact function can be connected to to change the flow temperature and in doing so change the room temperature, for example, a room thermostat (RT10, accessory) or a timer. The contact should be potential free and is connected to terminals 3 and 4 on terminal block (14) on the load monitor card (2). When the contact is made the flow temperature is higher or lower than the selected curve slope. The value for the change is set on menu 2.5, Compensation external. The value is adjustable between 25 and +25. One step corresponds to one degree of the calculated supply temperature. Pressure/level monitor brine (accessory) When a level monitor is required for the collector installation, this can be connected to positions on terminal block 14. In order for this to be active you must change menu , brine pressostat, to On. The contact shall be made during normal operating conditions. Extra hot water Brine pressostat Temp set back 2 Pool temp. Current phase 3 Current phase 2 Current phase 1 Tariff B Tariff A Temp set back 1 Outdoor sensor EBV card

20 18 Electrical connection Connecting an outside temperature sensor Install the outside sensor in the shade on a wall facing north or north-west, so it is unaffected by the morning sun. The sensor is connected with a two-wire cable to terminal block (14) positions 1 and 2, on the load monitor card (2). If a conduit is used it must be sealed to prevent condensation in the sensor capsule. The minimum cable cross section should be 0.4 mm 2 up to lengths of 50 metres, for example, EKKX or LiYY Alarm/alarm outputs Alarm A common alarm is given in the following instances: High pressure switch (HP) has tripped. Indicated as HP-alarm. LP pressure switch (LP) has tripped. Indicated as an LP alarm. Temperature limiter (TB) has tripped. Indicated as a TB-alarm. The motor cut-out (M) has tripped, indicated by an M-alarm. Pressure/level monitor brine (accessory) indicated as pressure/level brine. Brine temp. low, indicates a low brine temperature. Not indicated when menu 5.2 is set to automatic return On. upply sensor fault is indicated by a ensor alarm. Hot water sensor fault is indicated by a ensor alarm. External indication of common alarms is possible through the relay function on the load monitor card (2). Alarm Hot gas temp. Liquide line temp. Bulb temp. Outdoor sensor Temp set back 1 In the event of an alarm the relay contact makes, the figure shows the relay in the alarm position. When switch (8) is in the 0 or position the relay is in the alarm position.

21 Commissioning and adjusting 19 Preparations Before starting up the system, check that the heating, collector and hot water circuits are full and thoroughly vented. Check the pipe system for leaks. Filling and venting the collector system To fill the collector system, mix antifreeze with water, which protects against freezing down to -15 C, in an open container and connect with filler pump and hoses as illustrated. Close the valve on the main pipe between the service connections and fill through the connection under the level vessel (NK) (which has been removed) until the fluid emerges from the return hose. Then make the following settings on the control panel. et the switch (8) to 1. elect ervice from menu witch Electric boiler mode on menu to On. elect On in menu The heat pump cannot start because EP (electric boiler mode only) is selected. The brine pump is now operational together with the filling pump. The fluid can circulate via the mixing vessel until fluid, without air, returns to the return hose. elect Off on menu top the filling pump and clean the particle filter. Then start the filling pump again. Open the valve on the main pipe between the service branches while the filling pump is still operational (to release the air between the branches). Now close the valve by the return hose. Pressurise the system (to max 3 bar) with the filling pump. Close the valve where the level vessel is fitted and stop the filler pump. Remove the filler hoses and refit the level vessel. Fill the vessel about three-quarters full with the fluid. Now shut the filling plug and open the valve under the vessel. Return to normal mode by switching Electric boiler mode on menu to Off. elect the required operating mode with the operating mode selector knob. AVT AV NK F ÄV NK BK / JK Brine in F Water heater Double jacket Brine pump Closed Brine out AVT Draining afety valve Level vessel Particle filter Evaporator Cooling unit Expansion valve Hot water circulation BK JK HW Condenser Compressor 3 way valve Heating water flow Heating water return Immersion heater Heating water pump Rock collector Ground collector Hot water Filling the heating medium system The heating medium system is filled with water until the required pressure is reached and then vented. oft-start relay Fighter 1220 is equipped with a soft-starter relay (97) that limits the inrush current on the compressor to max 30A. The compressor must not be forced to start with periods shorter that 1 start per 15 minutes. NOTE! The compressor must not be forced to start with periods shorter that 1 start per 15 minutes.

22 20 Commissioning and adjusting tart-up and inspection et the switch (8) to 1. Check the settings on the display unit, and adjust so there is a heating requirement. elect ervice from menu witch Electric boiler mode on menu to On. elect brine pump 10 days from menu to run the brine pump continuously for 10 days. After 10 days the brine pump automatically returns to normal operation. Ensure the brine and heating medium pumps are vented and help the pumps to start if necessary. Go to menu 5.0 which shows brine supply/return. Ensure that the temperature corresponds with the ground/rock temperature, which indicates the brine flow. witch Electric boiler mode on menu to Off. elect the required operating mode with the operating mode selector knob. The compressor will start, and go to menu 5.0. Read the brine temperatures. The difference between these two temperatures should be 2 5 C when the system has come into balance. A high difference indicates a low brine flow. A low difference indicates a high brine flow. Particular attention should be given to the level in the collector system when initially using the heat pump. ome topping-up may be necessary. Check the Flow temperature on menu 2.0 and Return temperature on menu 2.7. The difference between these two temperatures, with floating condensing, should be 5 10 C when the heat pump heats the hot water without additional heat. A high difference could depend on a low heat medium flow. Fill in the commissioning report on page 2. et the control system to suit the needs of the building. Readjustment, heat medium side Air is initially released from the hot water and venting may be necessary. If bubbling sounds can be heard from the heat pump, the entire system requires further venting. When the system has stabilised (correct pressure and all the air removed) the heating controls can be set at the required value. Readjustment, brine side Check the fluid level in the level vessel (85). If the level has dropped, close the valve under the vessel. You can then fill through the connection at the top of the vessel. After filling, open the valve again. To raise the pressure, close the valve on the incoming main pipe when the brine pump (KBP) is running and the level vessel (NK) is open, so that water is drawn in from the vessel. Emptying the water heater The siphon principle is used to empty the water heater. This can be done either via the drain valve on the incoming cold water pipe or by inserting a hose into the cold water connection.

23 etting the heating controls 21 etting using diagrams Offset heating curve -2 The heating control system of the is controlled by the outside temperature. This means the flow temperature is regulated in relation to the current outdoor temperature. The relationship between the outside temperature and the flow temperature is set using the control system, also see section Room temperature Basic setting. The diagram is based on the dimensioned outdoor temperature in the area and the dimensioned flow temperature of the heating system. When these two values meet, the heating control s curve slope can be read. FRAMLEDNINGTEMPERATR FLOW TEMPERATRE + 5 C KRVLTNING HEATING CRVE The Offset heating curve knob is then set. A suitable value for floor heating is -1 and for radiator systems C OFFET PARALLELLFÖRFLYTTNING HEATING OTIDE TETEMPERATR TEMPERATRE CRVE Offset heating curve 0 KRVLTNING HEATING CRVE FRAMLEDNINGTEMPERATR FLOW TEMPERATRE + 5 C C OFFET PARALLELLFÖRFLYTTNING HEATING OTIDE TETEMPERATR TEMPERATRE CRVE Offset heating curve +2 KRVLTNING HEATING CRVE FRAMLEDNINGTEMPERATR FLOW TEMPERATRE + 5 C C OFFET PARALLELLFÖRFLYTTNING HEATING OTIDE TETEMPERATR TEMPERATRE CRVE

24 22 Control The menu tree shows all the menus. Three different menu types can be chosen. N Normal, covers the normal user's needs. General Extended, shows all menus except the service menus. ervice, shows all menus, returns to Normal 30 minutes after the last button was pressed. Changing of menu type is done from menu Example The starting point is menu 1.0. Press the minus button to move to menu 8.0. Press the enter button to move to menu Press the enter button to move to menu Press the enter button to allow the value to be changed. Change the value by pressing the plus or minus buttons. Confirm the chosen value by pressing the enter button. Press the operating mode button followed by enter (quick movement) to return to menu 1.0. Information is presented on the display about the status of the heat pump and the electric boiler. Menu 1.0 is normally shown on the display. The Plus and Minus buttons and the Enter button are used to scroll through the menu system as well as to change the set value in some menus. ymbols A I II III A B I II 50.0 C Hotwatertemperature Menu number Value of the current parameter Key lock Menu name Clock The Plus button is used to move forward to the next menu on the current menu level and to increase the value of the parameter in menus where this is possible. The Minus button is used to move back to the previous menu on the current menu level and to decrease value of the parameter in menus where this is possible. The Enter button is used to select submenus of the current menu, to permit parameters to be changed and confirm any changes to parameters. When the menu number ends with a zero this indicates there is a submenu.

25 Changing a parameter (value): Access the required menu. Press the Enter button, the numerical value starts to flash Increase or decrease the value with the Plus/Minus buttons. Confirm by pressing the Enter button. Menu 1.0 is automatically displayed again 30 minutes after pressing the last button. Key lock A key lock can be activated in the main menus by simultaneously pressing the Plus and the Minus buttons. The key symbol will then be shown on the display. The same procedure is used to deactivate the key lock. Quick movement For the Installer Control 23 Changing parameters Example Changing the curve slope, menu 2.1. The starting point is menu 1.0. Press the plus button to move to menu 2.0. Press the enter button to move to menu 2.1. Press the enter button to allow the value to be changed. Change the value by pressing the plus or minus buttons. Confirm the chosen value by pressing the enter button. Press the minus button to move to menu 2.10 Press the enter button to move to menu 2.0. Press the minus button to move to menu 1.0. A I II III A B I II 50.0 C Hotwatertemperature To quickly return to the main menu from sub-menus press the following: Operating mode button Enter button NOTE! Ensure the operating mode is not changed during quick movement Hotwatertemperature Periodtime HW/Total Time Heating/et. Time HW/et. 1.2 Time period 1.3 MAX-time HW-period 1.4 HW-temp/tarttemp.HW 1.5 HW-temp/toptemp.HW 1.6 top Temp. XHW 1.7 top compressor XHW 1.8 Interval XHW 1.9 Next XHW action 1.10 HW running time Pool settings 1.12 Return to 1.0 Flow temperature Curve coefficient 2.2 Offset heating curve 2.3 Flow Temp./MIN 2.4 Flow Temp./MAX 2.5 External adjustment Own curve definition 2.7 Return temp./max 2.8 Degree minutes HPAC settings 2.10 Return to 2.0

26 24 Control A I II III A B I II 50.0 C Hotwatertemperature Hotwatertemperature 1.0 Flow temperature 2.0 Outdoor temperature 4.0 Brine in-/out- temp Periodtime HW/Total Time Heating/et. Time HW/et. 1.2 Time period 1.3 MAX-time HW-period 1.4 HW-temp/tarttemp.HW 1.5 HW-temp/toptemp.HW 1.6 top Temp. XHW 1.7 top compressor XHW 1.8 Interval XHW 1.9 Next XHW action 1.10 HW running time 2.1 Curve coefficient 2.2 Offset heating curve 2.3 Flow Temp./MIN 2.4 Flow Temp./MAX 2.5 External adjustment Own curve definition 2.7 Return temp./max 2.8 Degree minutes 2.10 Return to Outdoor avg. temp. 4.2 Return to Flow temp.at +20ºC Flow temp.at -20ºC et temperature Flow temp at set Return to Brine ret. temp/min 5.2 Autoreset brinealarm 5.3 Time between starts 5.4 Compr. starts at 5.5 Time to start tatus 5.6 Number of starts 5.9 Comp. acc. run time 5.11 Hot gas temp Liquide line temp Bulb temperature 5.14 Compressor type 5.21 Return to Pool settings 1.12 Return to Pooltemperatur/inst Diff. pool/min-temp Poolperiod Poolpause ensor typ Return to

27 Control 25 A I II III A B I II 50.0 C Hotwatertemperature Clock 7.0 Other settings Date Display settings Operation mode types 7.2 Time Language Temp set back time Heating sys per Contrast et back temp. +/ Light intensity et time Monday - unday Return to Return to Operating mode ummer mode temp Temp set back time Heating sys per et back temp. +/ Winter mode temp Return to et time Monday - unday Current limiter Current phase Return to Return to Current phase Timer XHW 7.7 Reset timers 7.8 Return to Timer Extra HW Extra HW Monday - unday Return to Current phase Fuse size Max elec. power EBV value Return to 8.3.0

28 26 Control A I II III A B I II 50.0 C Hotwatertemperature ervice menues Add. heat settings Operating mode set 9.3 Quick start TET/Forced operat Log Return to tart BIN 3 step tart LIN 3 step tart BIN 7 step Diff. BIN 3 step Diff. LIN 3 step Diff. BIN 7 step Add heat run time Return to Max HW temp Flow diff HP Diff HP Add Electric boiler ystem 2 Present Room disp Present Circ. pump Circ. pump Floor drying set Pool control Floor drying Numb. of days per Brine pressostat Brinepump 10 days Factory setting RC Present HPAC Present Temp. period Numb. of days per Temp. period Return to Return to 9.2.0

29 Control 27 Main menus N 54.1 C Hotwatertemperature 1.0 N Clock 7.0 Menu 1.0 Hotwatertemperature The how water temperature (88) in the outer jacket are shown here. Note that the hot water temperature at the top of the tank is usually higher. Menu 7.0 Clock ettings regarding the date and time are made in the submenus of this menu. Even different temperature reductions and increases at selected times are set from this menu. N 31.7(28.0) C Flow temperature 2.0 Menu 2.0 Flow temperature The current supply temperature (89) for the heating system is shown here with the calculated flow temperature in brackets. hown alternately with Hot water heating. N Other settings 8.0 Menu 8.0 Other settings ettings regarding the menu type, language, operating mode settings and load monitor reading are made in the submenus to this menu. N 10.3 C Outdoor temperature 4.0 Menu 4.0 Outdoor temperature The current outdoor temperature is shown here. N C Brine in-/out-temp. 5.0 ervice menues 9.0 Menu 9.0 ervice menues This menu and its submenus are only shown on the display screen when access has been selected in menu Values can be read and various settings can be made from these submenus. NOTE! These settings should only be made by persons with the necessary expertise. Menu 5.0 Brine in-/out-temperature Readings regarding the temperatures and compressor are made from the submenus to this menu. N Normal, covers the normal user's needs. Extended, shows all menus except the service menus. ervice, shows all menus, returns to Normal 30 minutes after the last button was pressed.

30 28 Control Hot water temperature N 20 (60)min Periodtime HW/Total (56) C top compressor XHW 1.7 Menu 1.1 Periodtime HW/Total The time of the hot water period and the time for the whole period are shown here. Menu 1.7 top compressor XHW The temperature to stop the compressor for extra hot water is set here. The value is adjustable between 50 and 58. N 60min Time period days Interval XHW 1.8 Menu 1.2 Time period The length of time is set here. The value is adjustable between 5 and 60. N 20 min MAX-time HW-period 1.3 Menu 1.3 MAX-time HW-period The time (menu 1.1) that the hot water should be heated in each period is selected here. The value is adjustable between 5 and 60. N 50.0 (47) C HW-temp/tarttemp.HW 1.4 Menu 1.4 HW-temp/tarttemp.HW The temperature when the heat pump starts to work with the hot water heater is set here. The value is adjustable between 25 and 50. N 50.0 (54) C HW-temp/toptemp.HW 1.5 Menu 1.5 HW-temp/toptemp.HW The temperature when the heat pump/immersion heater should stop heating the water is set here. The value is adjustable between 30 and 80. Menu 1.8 Interval XHW How often the hot water temperature is increased from the normal level to the extra hot water level is shown here. The time is adjustable between 0 and 90 days. Extra hot water is shutoff when 0 is set. Extra hot water starts when the value has been confirmed :31 Next XHW action 1.9 Menu 1.9 Next XHW action Future increases to the extra hot water level are shown here. 90h 10 min HW running time 1.10 Menu 1.10 HW running time How long hot water heating has been in progress is shown here (accumulated). Pool settings Menu Pool settings Pool settings are made on the submenus to this menu (60) C top Temp. XHW (20) C Pooltemp./etting Menu 1.6 top Temp. XHW The required stop temperature for extra hot water is set here. The value is adjustable between 40 and 70. Menu Pooltemp./etting The temperature when pool heating is stopped is stated here. The value is adjustable between 15 and 35 C.

31 Control 29 Hot water temperature Flow temperature 2.2 C Diff. Pool/min-temp Menu Diff. Pool/min-temp The difference from the value in menu when pool heating starts is stated here. The value is adjustable between 0.5 and 3 C. N 5 Curve coefficient 2.1 Menu 2.1 Curve coefficient The selected curve slope (heating curve) is shown here. The Own curve function is activated at value 0, see menu The value can be set between curve 0 and 15. Pool Time min N -1 Offset heating curve 2.2 Menu Pool Time The maximum time that pool heating can run is stated here. The value is adjustable between 5 and 60 minutes. Pool pause min Menu Pool pause The time between pool heating is set here. The value is adjustable between 5 and 60 minutes. ensor type Menu 2.2 Offset heating curve The selected offset heating curve is shown here. The value is adjustable between -10 and +10. NOTE! The value is changed using the Offset heating curve knob (15) C Flow Temp./MIN 2.3 Menu 2.3 Flow Temp./MIN The set minimum level for the flow temperature to the heating system is shown here. The value is adjustable between 10 and 65. The calculated flow temperature never drops below the set level irrespective of the outdoor temperature, curve slope or offset heating curve. Menu ensor type No function (55) C Flow Temp./MAX 2.4 Return Menu Return Pressing the enter button returns you to menu Menu 2.4 Flow Temp./MAX The set maximum level for the flow temperature to the heating system is shown here. The value is adjustable between 10 and 65 C The calculated flow temperature never exceeds the set level irrespective of the outdoor temperature, curve slope or offset heating curve. Return 1.12 Menu 1.12 Return Pressing the enter button returns you to menu 1.0