PACKAGED METALLIC BURNERS
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1 FEATURES PACKAGED METALLIC BURNERS FC SERIES Bulletin E00 rev0 /0/0 Burner body: Burner cone: Nozzle: Optional shield: Capacity range: Adequate to different types of gas: Excellent flame stability with: iron AISI AISI0 AISI 1 to kw CH /L.P./propane/etc. excess air on ratio firing Low No x level. Wide turndown range. High excess air. Easily replaced electrodes. Separated air and gas inlets, mixing at discharge point, no flashback. Compact, light, small burner supplied with air blower, pressure switch, gas adjuster, flame and sight electrodes, peepsight, orifice flow meter (CH /L.P.). F00I01 F00I0 APPLICATIONS Air heaters. Steam generators. Incinerators. Driers. Foodstuffs ovens. Textile and dying machines (Rameuse). F00I0 Headquarters Esa S.r.l. Via E. Fermi 0 I-0 Curno (BG) - Italy Tel Fax esa@esacombustion.it - International Sales Pyronics International S.A./N.V. Zoning Ind., ème rue B-00 Jumet - Belgium Tel Fax marketing@pyronics.be
2 DESCRIPTION FC burners are used in low temperature processes. An air blower is mounted on the burner and supplies the air necessary for combustion. The air flow is always the same and thermoregulation occurs in excess air therefore varying the gas flow. This ensures excellent flame stability over varying operating conditions and subsequent homogeneous temperature and air in the combustion chamber. The nozzle allows for extremely high turndown ranges, from 0 1 to 0 1 according to the model. FC burners are simple and easy to install thanks to their compactness, metallic construction, light weight and small size. They are particularly adequate to operate with negative or atmospheric pressure combustion chambers. If they are mounted on positive pressure combustion chambers, it is necessary to know their true capacity to obtain better results. FC burners are on-off, two steps or modulating systems. INSTALLATION FC burners may be installed to operate in any position. Use mounting flange with standard threading. The gas inlet may be rotated and is equipped with gas adjuster, model GAF. A refractory block or steel flame shield may be supplied on request. The entirely pre-mounted version with all the devices for the supply gas pipe (see the enclosed charts) is also available. IGNITION AND FLAME DETECTION Burner ignition is achieved by a direct spark ignition electrode Wand; a pilot burner PPBST-W/X may be also supplied on request. Flames can be monitored using an electrode ; UV- ultraviolet scanners may also be used on request. Flame detection systems are required on all burners with furnace temperature below 70 C. Catalog No. Pilot burner ignition Electrode ignition Ignition Detection Ignition Detection PPBST-W/X PPBST-W/X PPBST-W/X Wand Wand Wand FLAME DIMENSIONS - CAPACITY TABLE Catalog No. Flame lenght mm Capacity kw Flame diameter mm NOTE: Flame lenght are approximate, referred to burner feeded with natural gas, free air, working at stoichiometric ratio and at nominal capacity. /7
3 NATURAL GAS CAPACITY TABLE Pressure drop at orifice flow meter (mbar) FC FC FC1 1 0 Natural gas flow (Nm 0 C G00I01 L.P. CAPACITY TABLE Pressure drop at orifice flow meter (mbar) FC FC FC1 1 0 L.P. flow (Nm 0 C G00I0 /7
4 FLOW CHART (on-off) D00I01 POS Model identification Gas ball valve Flexible connector Gas filter Reducing regulator Orifice flow meter Flow indicator Low pressure gas limit switch High pressure gas limit switch Rapid opening safety solenoid valve Slow opening safety solenoid valve Gas adjuster Flame rod Spark electrode Ignition transformer UV-scanner with housing Metallic burner Low pressure air limit switch Combustion air blower Burner control device Thermocouple Thermoregulator RSO/T ø1 FN ø1 G ø1 SR- ø/ POP-U-S VM-R ø1 VM-L ø1 GAF ø1 DG--U MN 0 SR- ø1 VM-L ø1.1/ GAF ø1.1/ DG--U MN 0 SR- ø1.1/ VM-L ø1.1/ GAF ø1.1/ DG--U MN 0 /7
5 FLOW CHART (modulating) D00I0 POS Model identification Gas ball valve Flexible connector Gas filter Reducing regulator Orifice flow meter Flow indicator Low pressure gas limit switch High pressure gas limit switch Rapid opening safety solenoid valve Slow opening safety solenoid valve Motorized gas adjuster Gas adjuster Flame rod Spark electrode Ignition transformer UV-scanner with housing Metallic burner Low pressure air limit switch Combustion air blower Burner control device Thermocouple Thermoregulator RSO/T ø1 FN ø1 G ø1 SR- ø/ POP-U-S VM-R ø1 VM-L ø1 GTV ø1 VL-R-CMAP ø1 MN 0 SR- ø1 VM-L ø1.1/ GTV ø1.1/ VL-R-CMAP ø1.1/ MN 0 SR- ø1.1/ VM-L ø1.1/ GTV ø1.1/ VL-R-CMAP ø1.1/ MN 0 /7
6 FLOW CHART (two steps) D00I0 POS. 1 7 a Model identification Gas ball valve Flexible connector Gas filter Reducing regulator Orifice flow meter Flow indicator Low pressure gas limit switch High pressure gas limit switch Rapid opening safety solenoid valve Two-step safety solenoid valve Gas adjuster Flame rod Spark electrode Ignition transformer UV-scanner with housing Metallic burner Low pressure air limit switch Combustion air blower Burner control device Thermocouple Thermoregulator RSO/T ø1 FN ø1 G ø1 SR- ø/ POP-U-S VM-R ø1 VM-R-REG GAF ø1 MN 0 SR- ø1 VM-R-REG GAF ø1.1/ MN 0 SR- ø1.1/ VM-R-REG GAF ø1.1/ MN 0 /7
7 DIMENSIONS D00E0 Dimensions Burner Burner Burner A mm ø B mm ø C mm ø D mm E mm F mm No. G holes ø H mm ø I mm J mm ø K bsp M mm T mm U mm V mm W mm X mm Y mm Z mm G G - 1.1/ G - 1.1/ NOTE: Based on the company s policy aimed at a continuous improvement on product quality, ESA-PYRONICS reserves the right to bring changes to the technical characteristics of this device without previous notice. Our catalog updated to the latest version is available on our web site and it is possible to download modified documents WARNING: When operating, this combustion system can be dangerous and cause harm to persons or damage to equipment. Every burner must be provided with a protection device that monitors the combustion. The installation, adjustment and maintenance operations should only be performed by trained and qualified personnel. 7/7
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