26 Mesh Belt Brazing Annealing Furnace. Continuous Mesh Belt Brazing Furnace
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1 HEAT TREAT EQUIPMENT USED EQUIPMENT DATA SHEET 26 Mesh Belt Brazing Annealing Furnace Stock #: U-3427 Serial Number: J. L. Becker Company J3454/J3455/J3456 Year Built: 2007 Equipment: The J.L. Becker furnace system consists of the following major components: One (1) 26 mesh belt brazing/annealing furnace One (1) 4000 CFH exothermic generator One (1) Closed loop water system Mezzanine designed to support the generator, dryer, SCR panels, transformers, and storage area for spare parts. One (1) Computer Management System Continuous Mesh Belt Brazing Furnace J. L. Becker Company Date Manufactured: 2007 Type: Continuous Mesh Belt Brazing Furnace Serial Number: J-3454 Dimensions: Load Table 3-0 long (from exit of flame curtain door to centerline of front idler roller) Charge Vestibule 3-0 long Preheat 2-8 long Heating Chamber 8-0 long (effective heating area) Pre Cool Section 2-0 long Flange Plate Connection 4 long Cooling Sections Three (3) 10-0 long section Atmosphere Curtain/ Discharge Hood 3-6 long Discharge Table 3-0 long Load height (nominal): Clear height above the belt: 41 high (from floor to belt) 11" high Heat Treat Equipment Co Michigan Ave. Canton, MI sales@heattreatequip.com
2 U-3427 Page 2 Belt Width: 26" wide Overall Furnace Dimensions: 7-0 wide x 54-1 long (Approximate)
3 U-3427 Page 3 Zones of control: Two (2) Heat Input: 225 kw Zone #1 150 kw 5 feet long Zone #2 75 kw 3 feet long Operating Temperature: 2050 F Maximum Temperature: 2100 F Belt speed: Variable Design speed: 9.6"/min Estimated Capacity: 964 lbs./hr. Belt Loading: 18 lbs./lineal foot Furnace Case: The case is fabricated from mild steel, welded gas tight. Adjustable internal doors at the charge and discharge end. The doors are manually operated by a handle through RC-40 sprockets and roller chain. Furnace Insulation: Sidewalls: Floor: Roof: 4½ of 2600ºF Insulating firebrick (IFB), 4½ of 2000ºF (IFB) and 4½ of high temperature block. 11" of insulating brick facing the heated area. 12" ceramic fiber modules stud welded to the roof plate. The floor supports the refractory piers which supports the hearth plates. The belt will be supported through the furnace on silicon carbide hearth plates. Heat Input: 225 kw Zone #1 Twenty-four (24) Silicon Carbide heating elements 150 kw, complete with SCR power controller and Marelco Scott-T type multi tap changing transformer, (6) secondary taps Zone #2 Twelve (12) Silicon Carbide heating elements - 75 kw, complete with SCR power controller and Marelco Scott-T type multi tap changing transformer, (6) secondary taps
4 U-3427 Page 4 Controls: Honeywell UDC 2500 Hi Limit controller. Type K thermocouples Variable belt speed Fuji AC drive controller Furnace temperature control will be through the J.L. Becker Computer Management System (CMS) Wonderware based, Allen Bradley SLC PLC, Color monitor with terminal for operator input. The CMS also monitors the companion exothermic generator and available water system. Some of the monitor and control features of the CMS that are available: Monitors Controls Temperature in zones #1 and #2 Temperature in zones #1 and #2 Belt Speed Belt Speed Residence Time through furnace system Belt Speed Temperature in cooler #1 and #2 Temperature in cooler #1 and #2 Generator Exo flow Total blower speed/natural gas Generator Jacket Temperature Monitors temperature Generator Blower Run/Not Run Generator Flame Running/Not running Hydrogen Analyzer % Hydrogen Dew Point Analyzer Monitors analyzer functions Water Pump Running/Not running Back Up Pump Running/Not running Power Required: Atmosphere: General: 480 Volt / 3 Phase / 60 Hz Exothermic atmosphere complete with the following components: - Waukee exothermic flow meter CFH - Dungs safety shut off switch - Asco solenoid valves, Antunes pressure switch, - Hydrogen analyzer - Dew point analyzer The furnace is in excellent condition with minimal hours on the furnace.
5 U-3427 Page CFH Exothermic Generator and Refrigerant Dryer Type: 4000 CFH Exothermic Generator and Refrigerant Dryer J.L. Becker Company Serial Number: J-3455 Date Manufactured 2007 Approx. Overall Dimensions: General Description: 66 wide x 140 long x 72 high The generator is fabricated with a horizontal style combustion chamber. The generator is set up for various output, if less than 4000 CFH; the unit will adjust through the CMS system for a reduced capacity of up to 50% of the total output. The combustion and cracking chamber is lined with insulating fire brick with a diffusion wall of super duty firebrick. Nickel impregnated catalyst for efficient gas cracking is required. The generator combustion chamber is water-cooled with an outer jacket. The combustion system includes a Pyronics #601NM nozzle mix natural gas burner, regulator, solenoid valve, pressure gage, mass flow sensor, Sutorbilt air blower with variable speed drive controller, filter and silencer, motorized port valve, by-pass and gas balancing regulator. Two (2) Sage mass flow sensors for gas and air metering. The system includes Eclipse Veri-Flame relay, UV scanner and auto light electric spark igniter for flame supervision and safe operation. The generator temperature and selectable functions are controlled through the CMS system. Atmosphere gas leaves the generator through a catalyst bed, water cooled end plate, water cooled elbow, mild steel pipe within a pipe pre-cooling assembly, shell and tube type tube bundle with a separator box, JLB gas separator, and condensate trap. This method of cooling improves the longevity of the shell and tube heat exchanger.
6 U-3427 Page 6 Closed Loop Water System Type: Closed Loop Water System J.L. Becker Company Serial Number: J-3456 Date Manufactured 2007 The water system consists of: One (1) 300 gallon reservoir tank with high and low level alarms, overflow outlet, Type J thermocouple Two (2) Aqua Vent heat exchangers. Each unit has fans with 1½ HP direct drive motors, inlet and outlet ports, units include misters and city water back-up provision. Two (2) Gusher pumps rated at ft., 5 HP motors complete with by-pass valving. One (1) Set of electrical controls. Pumps, tank and control panel are mounted to a steel base. One (1) Stand-by natural gas generator for water back-up Specifications are taken with care, but are not certified. No warranties or guarantees, written or implied.
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