GM9V SERIES 2-STAGE VARIABLE SPEED UPFLOW CONDENSING NATURAL GAS FURNACES (1st Gen (Style D) and 2nd Gen, STYLE B)
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1 HVAC SERVICE PARTS GM9V SERIES 2-STAGE VARIABLE SPEED UPFLOW CONDENSING NATURAL GAS FURNACES (1st Gen (Style D) and 2nd Gen, STYLE B) Supersedes: Rev. A (0207) Rev. B (1008) 1 of A Figure 1: UPFLOW 2-STAGE VARIABLE SPEED CONDENSING NATURAL GAS FURNACES FIG ITEM DESCRIPTION GM9V040A12UP11D --- GM9V080B12UP11D --- GM9V060B12UP12B --- (2 BURNER) (3 BURNER) (4 BURNER) MOTOR MOTOR/MODULE, ECM PROGRAMMED 2 1 (Complete) S S S < * 1A MODULE, ECM PROGRAMMED (Module only) S S S * 1B Motor, ECM (less ECM module) S S S ,2 2 MOTOR, INDUCER ASS Y S S S ELECTRICAL SWITCH, LIMIT (INDUCER) S S S LIMIT, TEMPERATURE (Primary) S S S LIMIT, FLAME ROLL-OUT S S S CONTROL, FURNACE MODULE S S S IGNITER S S S SENSOR, FLAME S S S SWITCH, PRESSURE S S S SWITCH, DOOR S S S TRANSFORMER S S S ,3 13 VALVE, GAS S S S A CHOKE, PFC AIR MOVING 2 14 HOUSING, BLOWER S S S WHEEL, BLOWER S S S
2 Rev. B (1008) 2 of , Figure 2: UPFLOW 2-STAGE VARIABLE SPEED CONDENSING NATURAL GAS FURNACES FIG ITEM DESCRIPTION FABRICATED PARTS GM9V040A12UP11D --- GM9V080B12UP11D --- GM9V060B12UP12B --- (2 BURNER) (3 BURNER) (4 BURNER) 1 16 PANEL, BLOCK-OFF S S S COMBUSTION BLWR RESTRICTOR S S BURNER, MAIN GAS S S S COIL, CONDENSING S S S SHELF, BLOWER S S S HEAT EXCHANGER ASS Y S S S MANIFOLD, GAS S S S SHIELD, PAN S S S ,2 PAN, CONDENSATE S S S PANEL, BLOWER ACCESS S S S ACCESS PANEL, UPPER S S S WRAPPER, BURNER BOX S S S CHANNEL, TOE PLATE S S S ,3 29 COVER, GAS CONTROL S S S BOTTOM PANEL, BURNER BOX S S S PANEL, TOP S S S SUPPORT, BURNER S S S * 33 PLATE, DIFFUSER S S S BRACKET, IGNITER S S S
3 3 of Rev. B (1008) , Figure 3: GAS CONTROLS GM9V040A12UP11D --- GM9V080B12UP11D FIG ITEM DESCRIPTION --- GM9V060B12UP12B --- (2 BURNER) (3 BURNER) (4 BURNER) MISCELLANEOUS 1,3 37 PLUG, WINDOW, CLEAR -1.5 S S S CONNECTOR AIR INTAKE 2 S S S TUBING, SILICONE (Gray,.188 ID, 2 ft. Req d) S S S ,3 40 TUBING, PREFORMED S S S GASKET, AIR INTAKE S S S GASKET, COMBUSTION BLOWER S S S GASKET, CONDENSATE PAN S S S GASKET, UPPER CONDENSATE PAN S S S GASKET, GAS CONTROLS S S S GASKET (COND. COIL/LOWER PAN) (2 Req d) S S S GROMMET, MANIFOLD SEAL S S S GROMMET, MOTOR (3 Req d) S S S * 49 GROMMET, 1/2 DIA. S S S FERRULE, MOTOR MOUNT(3 Req d) S S S HANDLE, DOOR S S S * 52 HARNESS, MAIN WIRING S S S MOUNT, 1 PC. MOTOR S S S ORIFICE, BURNER (Natural #45) S S S TRAP, CONDENSATE S S S * 56 WIRING DIAGRAM * 57 BLOWER EXHAUST DRAIN S S S DRAIN TUBE, CONDENSATE TRAP S S S DRAIN TUBE, COMBUSTION BLOWER S S S DRAIN TUBE, CONDENSATE PAN S S S VENT TUBE S S S DRAIN ASSY, DOUBLE GUTTER S S S * 63 LOCKNUT, CONDUIT (1/2 ) S S S * 64 ADAPTER, INSERT S S S * 65 BUSHING, THREADED S S S * 66 WASHER, FLAT FIBERGLASS (2 Req d) S S S * 67 2 PVC S S S * 68 HARNESS, MOTOR WIRING (16 Pin) S S S TUBING, SILICONE (Gray,.188 ID, 1.25 ft. Req d) S S S
4 Rev. B (1008) 4 of A Figure 1: UPFLOW 2-STAGE VARIABLE SPEED CONDESNING NATURAL GAS FURNACES FIG ITEM MOTOR 2 1 DESCRIPTION MOTOR/MODULE, ECM PROGRAMMED (Complete) GM9V080C16UP12B GM9V100C20UP12B GM9V120D20UP12B (4 BURNER) (5 BURNER) (6 BURNER) S S S * 1A MODULE, ECM PROGRAMMED (Module only) S S S * 1B Motor, ECM (less ECM module) S S S ,2 2 MOTOR, INDUCER ASS Y S S S ELECTRICAL SWITCH, LIMIT (INDUCER) S S S LIMIT, TEMPERATURE (Primary) S S S LIMIT, FLAME ROLL-OUT S S S CONTROL, FURNACE MODULE S S S IGNITER S S S SENSOR, FLAME S S S SWITCH, PRESSURE S S S SWITCH, DOOR S S S TRANSFORMER S S S ,3 13 VALVE, GAS S S S A CHOKE, PFC S S S AIR MOVING 2 14 HOUSING, BLOWER S S S WHEEL, BLOWER S S S
5 5 of Rev. B (1008) , Figure 2: UPFLOW 2-STAGE VARIABLE SPEED CONDENSING NATURAL GAS FURNACES FIG ITEM FABRICATED PARTS DESCRIPTION GM9V080C16UP12B GM9V100C20UP12B GM9V120D20UP12B (4 BURNER) (5 BURNER) (6 BURNER) 1 16 PANEL, BLOCK-OFF S S S COMBUSTION BLWR RESTRICTOR S BURNER, MAIN GAS S S S COIL, CONDENSING S S S SHELF, BLOWER S S S HEAT EXCHANGER ASS Y S S S MANIFOLD, GAS S S S SHIELD, PAN S S S ,2 PAN, CONDENSATE S S S PANEL, BLOWER ACCESS S S S ACCESS PANEL, UPPER S S S WRAPPER, BURNER BOX S S S CHANNEL, TOE PLATE S S S ,3 29 COVER, GAS CONTROL S S S BOTTOM PANEL, BURNER BOX S S S PANEL, TOP S S S SUPPORT, BURNER S S S * 33 PLATE, DIFFUSER S S S BRACKET, IGNITER S S S
6 Rev. B (1008) 6 of , Figure 3: GAS CONTROLS FIG ITEM DESCRIPTION GM9V080C16UP12B GM9V100C20UP12B GM9V120D20UP12B (4 BURNER) (5 BURNER) (6 BURNER) MISCELLANOUS 1,3 37 PLUG, WINDOW, CLEAR -1.5 S S S CONNECTOR AIR INTAKE 2 S S S TUBING, SILICONE (Gray,.188 ID, 2 ft. Req d) S S S ,3 40 TUBING, PREFORMED S S S GASKET, AIR INTAKE S S S GASKET, COMBUSTION BLOWER S S S GASKET, CONDENSATE PAN S S S GASKET, UPPER CONDENSATE PAN S S S GASKET, GAS CONTROLS S S S GASKET (COND. COIL/LOWER PAN) (2 Req d) S S S GROMMET, MANIFOLD SEAL S S S GROMMET, MOTOR (3 Req d) S S S * 49 GROMMET, 1/2 DIA. S S S FERRULE, MOTOR MOUNT(3 Req d) S S S HANDLE, DOOR S S S * 52 HARNESS, MAIN WIRING S S S MOUNT, 1 PC. MOTOR S S S ORIFICE, BURNER (Natural #45) S S S TRAP, CONDENSATE S S S * 56 WIRING DIAGRAM * 57 BLOWER EXHAUST DRAIN ASSY S S S DRAIN TUBE, CONDENSATE TRAP S S S DRAIN TUBE, COMBUSTION BLOWER S S S DRAIN TUBE, CONDENSATE PAN S S S VENT TUBE S S S DRAIN ASSY, DOUBLE GUTTER S S S * 63 LOCKNUT, CONDUIT (1/2 ) S S S * 64 ADAPTER, INSERT S S S * 65 BUSHING, THREADED S S S * 66 WASHER, FLAT FIBERGLASS (2 Req d) S S S * 67 2 PVC S S S * 68 HARNESS, MOTOR WIRING (16 Pin) S S S * 69 TUBING, SILICONE (Gray,.188 ID, 1.25 ft. Req d) S S S
7 7 of Rev. B (1008) NOTES
8 8 of 8 Note: This document appends Rev. A (1205) and Rev. A (0806). TO ORDER AUTHORIZED FACTORY REPLACEMENT PARTS - Contact your Source1 HVAC Parts Distributor or visit our website at for a Distributor and Dealer listing. Subject to change without notice. Printed in U.S.A Rev. B (1008) Copyright 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing, See Above 5005 York Drive Norman, OK 73069
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