Catalogue August Heat Exchanger & Solar Components
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1 Catalogue August 2012 Heat Exchanger & Solar Components
2 Solar Group Limited Catalogue Aug Page 2
3 Introduction: Solar Group Ltd are a recognised leading supplier of a large range of quality water heating solution brands, and have been actively involved in the New Zealand market since Solar Group Ltd are members of the Solar Industries Association (SIA). cylinders are a hot water storage cylinder utilising Heat Exchangers capable of integrating with multiple heat sources for efficient cost effective energy use. This pricelist contains pricing for our full range of Heat Exchange cylinders and Heat Exchange, Wetback and Solar components. We hope this will help you choose the right system for all applications. If you require any further product or technical advice, please do not hesitate to contact our customer service centre or our technical team. Solar Group Limited 19 Arrenway Drive Albany, Auckland Phone Fax info@greenglo.co.nz Content: Heat Exchanger Storage Tanks 4 Solar Installation Kits & Flat Solar Collector Panel 6 Solar Evacuated Tube Collectors 7 Solar Panel fixing and Mounting Frames 8 Solar Controllers, Switches, Relays and Elements 9 Temperature Probes, Pump Stations and Expansion Vessels 10 Heat Exchangers components and Service Kits 11 Boiler & Wetback Valves and Components 12 Other Heat exchangers 13 Heat Exchange Technical Data 14 and Max Specifications 15 Please Note Prices do not include GST Freight to North Island main centres Cylinders Only are freight inclusive Freight to South island main centres Cylinders Only freight may be charged POA An additional freight charge may be incurred on cylinders if outside the main centres. All other Cylinders, Solar Panels/Components freight will be charged. Prices may be subject to change without notice S 180 litre, single element 3kW ø520x1650 or ø615 x 1210 Ideal for small load water system, $1,850 Item Code Description Details & Typical Suggested Retail Application Price Solar Group Limited Catalogue Aug Page 3
4 Heat Exchangers Mains Pressure Cylinders All storage cylinders come standard with: Single or Double 32mm Heat Exchange Coils, Double Enamelled Steel inner tank, Two or three Probe Pockets, TPR Valve, Circulation Port midway for additional connection, Temperature Gauge Thermometer, Service Access Door, well marked and user friendly labels. All Mains Pressure Single Coil Series 180 litre, single element 3kW S ø520 x 1660 $1, SS ø615 x 1200 Squat Ideal for small load water system, S 300 litre, single element 3kW ø615 x 1800 Ideal for medium load water system, $2,350 Double Coil Series 180 litre, two elements 3kW D ø520 x 1660 $1, DS ø615 x 1200 Squat Ideal for small load water system, multiple connections for heat transfer D 300 litre, two elements 3kW ø615 x 1800 Ideal for medium load water system, multiple connections for heat transfer $2, DS 300 litre, single element 3kW Ø755 x 1240 Squat Ideal for small load water system, Squat size fits well into roof cavity, multiple connections for heat transfer $2, D 400 litre, two elements 3kW Ø755 x 1570 Ideal for large load water system, multiple connections for heat transfer $3, D 500 litre, two elements 3kW Ø755 x 1860 Ideal for large load water system, super-large coils, multiple connections for heat transfer $3, D 800 litre, two elements 4.8kW 230V or 400V Ø1060 x 1710 For commercial water system, superlarge coils, multiple connections for heat transfer, large service access door $5, D 1000 litre, two elements 4.8kW 230V or 400V Ø1060 x 2090 For commercial water system, superlarge coils, multiple connections for heat transfer, large service access door $6,530 Solar Group Limited Catalogue Aug Page 4
5 Max Heat Exchangers Mains Pressure Cylinder All Max storage cylinders come standard with: Duplex Stainless Steel inner tank, Single or Double 20m-25mm Heat Exchange Coils, Galvanised outer casing for indoor use, Two Probe Pockets, TPR Valve, Circulation Port midway for additional connection, Temperature Gauge Thermometer, well marked and user friendly labels. All Mains Pressure Max Single Coil Series S Max Stainless 180 litre, single element 3kW ø575 x 1100 Ideal for small load water system $2, Max 300S 300 litre, single element 3kW Ø575 x 1800 Ideal for medium load water system $3,350 Max Double Coil Series Max 180D 180 litre, two elements 3kW ø575 x 1100 Ideal for small load water system, multiple connections for heat transfer $2, Max 300D 300 litre, two elements 3kW Ø575 x 1800 Ideal for medium load water system, multiple connections for heat transfer $3, Max 400D 400 litre, two elements 3kW Ø630 x 1850 Ideal for large load water system, multiple connections for heat transfer $4,290 Max Custom Max Custom Any volume up to 5,000 litre Any number of elements Custom dimensions Custom connections Indoor or outdoor Compliance certificate Casing Upgrade for Outdoor Use Outdoor Casing Make your weather proof for outdoor installations Applicable for up to 400D GeenGlo Max weather proof upgrade is FREE POA $450 Solar Group Limited Catalogue Aug Page 5
6 Solar Packages Flat Plate Panels Indirect systems (Closed Loop) Solar Kit one panel Glycol Suitable for coil tanks litre 2m² copper-aluminium flat panel Pump Station, glycol, expansion vessel, automated solar controller, relay, iron roof fixings, air bleed $2, Solar kit two panels Glycol Suitable for coil tanks litre 4m² copper-aluminium flat panels Pump Station, glycol, expansion vessel, automated solar controller, relay, iron fixings, air bleed $3,900 Direct systems (Open Loop) Suitable for tanks litre Solar kit 2m² copper-aluminium flat panel one panel Pump Station, air bleed, automated solar controller, relay kit, frost valve,, Water iron roof fixings, ball valve $2, Solar kit two panels Water Suitable for tanks litre 4m² copper-aluminium flat panels Pump Station, air bleed, automated solar controller, relay kit, frost valve, iron roof fixings, ball valve $3,900 Flat Collector Panel Extra Solar Everything needed to fit an additional Flat Panel flat panel. Collector Iron Roof fixing brackets for extra panel, extra glycol, panel connectors. Glycol Kit $1, Extra Solar Flat Panel Collector Water Kit Everything needed to fit an additional flat panel. Iron Roof fixing brackets for extra panel, panel connectors. $1,250 UPGRADES Titan Solar Panel upgrade Highly efficient solar panel coppercopper 7 risers Titanium selective coating. Suitable for cold & cloudy climate or when roof space is limited $500 Tile Fixings upgrade (with complete kit) Tile roof extra fixings Additional stainless bracket for tile roof, per panel Solar Group $24 5-Way Valve 5-Way HSC-75A Valve Allow Retrofit through the cold inlet 20mm female port RMC $110 Energy Meter Solar Controller Upgrade TDC Controller Upgrade to allow Information regarding the energy savings Sorel $ Water meter cold Water Meter Cold inc 20mm unions $125 Solar Group Limited Catalogue Aug Page 6
7 Solar Packages Evacuated Tubes Direct Systems (Open Loop) Tubes 2m² Solar Kit Suitable for tanks litre Pump Station, air bleed, automated solar controller, relay kit, iron roof fixings, ball valve $2, Tubes 3m² Solar Kit Suitable for tanks litre Pump Station, air bleed, automated solar controller, relay kit, iron roof fixings, ball valve $3, Tubes 4m² Solar Kit Suitable for tanks litre Pump Station, air bleed, automated solar controller, relay kit, iron roof fixings, ball valve $4, Tubes 5m² Solar Kit Suitable for tanks litre solar ready Pump Station, air bleed, automated solar controller, relay kit, iron roof fixings, ball valve $5, Tubes Evacuated Collector incl Iron Roof Fixings Tubes Evacuated collector 20 Evacuated tubes plus a chamber NZS2712, iron roof fixings made in China Solar Group $1, Tubes Evacuated Collector incl Iron Roof Fixings Tubes Evacuated collector 30 Evacuated tubes plus a chamber NZS2712, iron roof fixings made in China Solar Group $2,250 UPGRADES Tile Fixings upgrade (with complete kit) Tile roof extra fixings Additional fixing bocks for tile roof per array Solar Group $125 5-Way Valve 5-Way HSC-75A Valve Allow Retrofit through the cold inlet 20mm female port RMC $110 Energy Meter Solar Controller Upgrade TDC Controller Upgrade to allow Information regarding the energy savings Sorel $ Water meter cold Water Meter Cold inc 20mm unions $125 Solar Group Limited Catalogue Aug Page 7
8 Solar Fixing and Mounting Gear Adjustable Collector Frame for Evacuated Tubes Adjustable frame 20 Adjustable frame for 20 tubes array Up to 45 degrees w roof integration $ Adjustable frame 30 Adjustable frame for 30 tubes array Up to 45 degrees w roof integration $350 Collector Frame Fixed Angle for Flat Panel (per panel) Collector Full kit set with U-Channels, RRI Frame 13 Stainless Frame Brackets 13 fixed $220 with roof angle. All roof types. PS1 Compliance documents integration Solar Group RI Collector Frame 25 with roof integration Full kit set with U-Channels, Stainless Frame Brackets 25 fixed angle. All roof types. PS1Compliance documents Solar Group $250 Monkey Toe Base for all Panels (per two panels) Monkey Toe Base for two panels The finest roof integration keeping panels proud off the roof. Monkey Toe system is suitable for all roof including Diamond type Monkey Toe $630 Universal Frame Flat Panel (per panel) One Panel Deep Galvanised frame structured for Side / high wind. Suitable to mount on all Reverse roofs with roof slope, side slope or stand 12'- reverse slope. 12'- 16'- 20'. One Panel 16'- 20' Solar Group $ Two Panels Side / Reverse stand 12'- 16'- 20' Deep Galvanised frame structured for high wind. Suitable to mount on all roofs with roof slope, side slope or reverse slope. 12'- 16'- 20'. Two Panels Solar Group $ Three Panels Side / Reverse stand 12'- 16'- 20' Deep Galvanised frame structured for high wind. Suitable to mount on all roofs with roof slope, side slope or reverse slope. 12'- 16'- 20'. Three Panels Solar Group $1,240 Solar Group Limited Catalogue Aug Page 8
9 Solar controllers and switches Pumped Controller Fully Automated Measures temperature at three Solar different places and turns on the Controller circulation pump & the booster. 2m Inlet Sensor, 2m Tank Sensor, Plus2 10m Roof Sensor, 16A Relay, 2m Mains Cable, Pump Outlet, and HWC Outlet. Senztek Thermostatic Controller Measures temperature of the tank Alpha and turns on the booster at the Controller setup ON and setup OFF. Bio Safe, Holiday mode, one shot boost. 10m Sensor, 20A Relay. Senztek $440 $ Remote Thermostat Capillary Fully adjustable 1m capillary thermostat, 16A, C Smiths $ Auto Reset 21A Thermostat Surface contact thermostat, fully adjustable for uncontrolled heating, 21A, C Robertshaw $ phase thermostat Thermostat 30A, two capillaries Cotherm $198 Switches & Relays 24HRTIMER 24hrs time 7 days 16A 24hrs timer / 7 days 16A including recessed box Solar Group $ Relay Box 7kW Pre-wired relay box with socket to match controller. 7kW Senztek $ RH Elements Relay Set 5.5kW 6pin element Drop down element Standard element Relay with socket to match controller with casing 5.5kW $95 This element can operate with single phase or three-phase power $120 Available: 2kw, 3kw, 4.8kw Other kw up to 12kW on request 60cm long element drop down design $136 standard element Available: 2kw, 3kw $95 Solar Group Limited Catalogue Aug Page 9
10 Temperature Probes (Sensors) Temperature Probes Probe Lead 10m Teflon Suitable for SolaStat controllers 10m long, Rated 250 C Senztek $ Probe Lead 20m Teflon Probe Lead 10m Probe Lead 2m Suitable for SolaStat controllers 20m long, Rated 250 C Senztek $80 Suitable for SolaStat controllers 10m long, Rated 150 C Senztek $55 Suitable for SolaStat controllers 2m long, Rated 150 C Senztek $ S3 Probe mounting System Ideal for retrofit into existing tank, large contact surface, SolaStat controllers 2m long, Rated 150 C Senztek $ Thermal Paste Tube Ensure thermal conductivity between probe and pocket Senztek $30 Pump Stations Pump Station Glycol Pre assembled station with 3-speed cast iron circulation pump, flow meter, check valve, filling ball valves, plugs, crox nuts and 3-pin plug Solar Group $ Pump Station Water Pre assembled station with 3-speed bronze circulation pump, flow meter, check valve, plugs, crox nuts and 3-pin plug Solar Group $600 Expansion Vessels litre expansion vessel Rated 99 C, internal membrane with 2.0 Psi compressed air-nitrogen Max 800kPa Baymak $ litre expansion vessel Rated 99 C, internal membrane with 2.0 Psi compressed air-nitrogen Max 800kPa Baymak $ litre expansion vessel Rated 99 C, internal membrane with 2.0 Psi compressed air-nitrogen Max 800kPa Baymak $ Expansion Vessel Flexi Pipe Expansion Vessel Flexi Pipe 120 C rated with washers $24 Solar Group Limited Catalogue Aug Page 10
11 Heat Exchangers Components Pressure Relief Valve w pressure gauge Relief Valve 600kPa w Gauge An essential component for closed loop circuit to provide pressure reading and a safety relief at 600kPa $ Relief Valve 300kPa w Gauge An essential component for closed loop circuit to provide pressure reading and a safety relief at 300kPa Caleffi $140 Air Bleed Valve Air Bleed Valve Rated 120 C, Max pressure 1000kPa Caleffi $ Solar Air Bleed Valve Rated 160 C, Max Pressure 1000kPa Caleffi $90 Flow Meter Flow Meter /min The best way to confirm and adjust closed loop & open loop flow. Adjustable 2-8 1/min 20mm Taconova $ Flow Meter /min The best way to confirm and adjust closed loop & open loop flow. Adj /min 25mm Taconova $148 Probe Pocket Probe Pocket 15mm The best way to ensure correct temp reading. ½ BSP screw in, 8 mm wide, 7 long Solar Group $56 Mechanical Thermometer Mechanical thermometer 1m probe A great way to confirm target temp. Range 0 C-120 C Solar Group $ In-line Mechanical thermometer A great way to confirm target temp. Comes with probe pocket Range -0 C-120 C Solar Group $90 Service Kits Service Kit Small Greenglo Service Kit Small Service Kit Large Anode Service door seal, Anode Seals, Bolts, Clips & Spacers. Prior to January & 300 Service door seal, Anode Seals, Bolts & Special Nuts. 180 & 300 Service door seal, Anode Seals, Bolts & Nuts. 300DS & 400 plus Magnesium Anode $60 $60 $60 $120 Solar Group Limited Catalogue Aug Page 11
12 Boiler, Solar & Wetback Valves and Components Pulse Flow Valve Pulse Flow Valve Whenever the wetback circulation is marginal or the height differential is insufficient, the pulse flow valve becomes very useful Solar Group Pressure Reducing Dual Check Valve Filling Loop Kit Wetback Valves 3.7m Low hazard Kit For a filling loop, low Hazard, pressure reducing 3.7m Head plus dual check 15mm Complete with Isolator Flomatic $320 $ Wetback Valves 7.2m Low hazard Kit For a filling loop, low Hazard, pressure reducing 7.6m Head plus dual check 15mm Complete with Isolator Flomatic $140 Pressure Reducing Double Check Valve Filling Loop Kit Wetback Valves 3.7m Medium hazard Kit For a filling loop, medium Hazard, pressure reducing 3.7m Head plus double check 15mm Complete with Isolator Flomatic $ Wetback Valves 7.6m Head Kit Ballcock Kit 20 litre copper tank ballcock Boiler Ball Valve Boiler Tap ball valve For a filling loop, medium Hazard, pressure reducing 7.6 m Head plus double check 15mm Complete with Isolator Flomatic 20lt Copper Header Tank complete with S/S Seat Ballcock and Copper Float and Lid. 25mm Fittings.Suitable for Boiling Water and High Hazard Size=450x180x275H $360 $ % Brass Suitable for up to 180 C Hose, plug, shut down Solar Group $50 Frost Protection Valve Frost Valve For water systems in frost prone areas HFROST2A Solar Group $200 High Temperature Sealant Thermal Paste For thermal conductivity 125ml Tube $30 LOXEAL 50 gm Tube Anaerobic curing adhesive $ for sealing of metal thread joints Radiators & Coil Corrosion Inhibitors P14 Inhibitor 1 ltr P14 Central Heating System Inhibitor $ Fernox F1 310 ml Cartridge Super concentrate $85 Glycol Glycol 1 Ltr Propylene Glycol food grade NZS2712:2007 compliant. Frost & corrosion protection $ Glycol 20 Ltr Propylene Glycol food grade NZS2712:2007 $360 Solar Group Limited Catalogue Aug Page 12
13 Other Heat Exchangers Brazed Plate Heat Exchanger CB27-18M Express Fire Box 18 Plate A compact and efficient heat exchanger suitable for wetback. Low or mains pressure. 25mm connectors. Alpha Laval Brazed Plate Heat Exchanger Titanium M10NH- 20 CTNS 20 Plates Titanium Heat Exchanger 1 A compact and efficient heat exchanger suitable for very harsh water such as swimming pools, PSA or chemically treated. Convection or forced circulation. Low or mains pressure. Capacity = 50kW 25mm connectors. Swep Shell and Tube Heat Exchangers SPA Heat Exchanger Solar to SPA or Boiler to small pool Cupro Nickel 1½ BSP / ½ BSP Capacity = 15kW Bowman $900 $4,000 $ Pool Heat Exchanger C Boiler to medium pool with probe pocket. Cupro Nickel 1½ BSP / ¾ BSP Capacity = 59kW Bowman $ Pool Heat Exchanger C Solar or Heat Pump or Boiler to medium pool with probe pocket Cupro Nickel 50mm PVC / ¾ BSP Capacity = 70kW Bowman $1, Pool Heat Exchanger T Solar or Heat Pump or Boiler to medium pool with probe pocket Titaniuml 50mm PVC / ¾ BSP Capacity = 70kW Bowman $2, Pool Heat Exchanger C Solar or Heat Pump or Boiler to large pool with probe pocket Cupro Nickel 2 BSP / 1 BSP Capacity = 120kW Bowman $2,400 Heat Store Heat Store Exchanger 5000 litre Two extra large 50 mm copper pipe in a 5,000 container. Optional elements Edwards POA Heat Store Exchanger 7000 litre Two extra large 50 mm copper pipe in a 7,000 container. Optional elements Edwards Mobile Commissioning Station Mobile Commissioning Station Reduce process time, reduce costs. Powerful, Impeller Pump, sturdy cart with canister, pneumatic wheels, 2x3m filling and return pressure quick connection hose, multifunctional valve between internal canister and mixing tanks. 60l/min, 4bar, 60 C Zuwa POA 1,320 Solar Group Limited Catalogue Aug Page 13
14 Heat Exchangers Technical Data The Storage calorifier comes with varying length internal coils designed for minimal pressure drop. All coils have a nominal bore of 32mm. The below table will enable you to calculate the amount of energy required to heat the water volume with various heat sources. It will also allow you to set up the correct pump flow. Coil Inside Volume Coil Circle Diameter Length Surface Area Optimal flow rate Power rate kw/ C Model (ltr) (mm) (m) (m²) ltr/min 180S Bottom 2.82 Ø32 xø D Bottom 2.82 Ø32 xø Upper 4.06 Ø32 xø S Bottom 5.31 Ø32 xø D 300DS 400D 500D 800D 1000D Bottom 5.31 Ø32 xø Upper 7.79 Ø32 xø Bottom 4.81 Ø32 xø Upper 4.81 Ø32 xø Bottom 4.81 Ø32 xø Upper 8.17 Ø32 xø Bottom 8.17 Ø32 xø Upper Ø32 xø Bottom 6.55 Ø32 xø Upper Ø32 xø Bottom 8.10 Ø32 xø Upper Ø32 xø Wetback Heating Free Software: Go to to download the free software This wetback software will provide you with information on how quickly it will take the wetback to heat up the water with the various models Solar Group Limited Catalogue Aug Page 14
15 Product Information General product information Maximum working pressure 800kPa Maximum water temperature 90 C Maximum coils working pressure 800kPa Maximum heat exchange temperature 95 C Tank manufactured from Double Enamelled Steel 50 mm polyurethane in accordance to NZS and NZS Indoor use only - Note : The product must not be exposed direct sunlight, rain, etc. Un-insulated pipework exposed to outdoor decreases heater performance & may increase energy consumption. Outdoor cylinders are available on request. Specific product information Dimensions may change without notice Single Coil S Series Squat 180SS 180S 300S 180D Squat 180DS 300D Double Coil D series Squat 300DS 400D 500D 800D 1000D Volume (litres) Height (mm) Diameter(mm) Cold Inlet Bottom Coil Cold Bottom Coil Hot Upper Coil Cold N/A N/A N/A Upper Coil Hot N/A N/A N/A Service Circulation Port TPR Valve Hot Outlet Bottom Element Upper Element N/A N/A N/A N/A Lower Probe Pocket Upper Probe Pocket Inlet/Outlet Ports (mm) 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F 50 F 50 F TPR Port (mm) 15 F 15 F 15 F 15 F 15 F 15 F 15 F 20 F 20 F 20 F 20 F Coil Ports (mm) 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F 25 F Ringmain/Direct Port (mm) 20 F 20 F 20 F 20 F 20 F 20 F 20 F 20 F 20 F 25 F 25 F Element Rating (kw) x 3.0 2x x x x x x 4.8 Tank Thickness (mm) Angle of ports 45 R 45 R 45 R 45 R 45 R 45 R 45 R 45 R 45 R 90 R 90 R Max energy Bottom coil(kw) Max energy Upper coil(kw) N/A N/A N/A Weight (kg) Solar Group Limited Catalogue Aug Page 15
16 Max Product Information General product information Maximum working pressure 800kPa Maximum water temperature 90 C Maximum coils working pressure 800kPa Maximum heat exchange temperature 95 C Tank manufactured from Duplex stainless steel 50 mm polyurethane in accordance to NZS and NZS Indoor use only - Note : The product must not be exposed to direct sunlight, rain, etc. Un-insulated pipework exposed to outdoor decrease heater performance & may increased energy consumption. Outdoor cylinders are available on request. Specific product information Dimensions may change without notice Single Coil S Series Double Coil D Series 180S 180S 180D 180D 300S 300D 400D Volume (litres) Height (mm) Diameter (mm) Cold Inlet Bottom Coil Cold Bottom Coil Hot Upper Coil Cold N/A N/A N/A Upper Coil Hot N/A N/A N/A Service Circulation TPR Valve Hot Outlet Bottom Element Upper Element N/A N/A N/A Lower Probe Pocket Upper Probe Pocket Inlet/Outlet Ports (mm) 20 M 20 M 20 M 20 M 20 M 20 M 20 M TPR Port (mm) 20 F 20 F 20 F 20 F 20 F 20 F 20 F Coil Ports (mm) 25 M 25 M 25 M 25 M 25 M 25 M 25 M Ringmain /Direct Port (mm) 20 M 20 M 20 M 20 M 20 M 20 M 20 M Element Rating (kw) x x x x 3.0 Tank Thickness (mm) Angle of ports 45 R 45 R 45 R 45 R 45 R 45 R 45 R Max energy Bottom coil (kw) Max energy upper coil (kw) N/A N/A N/A Weight (kg) Solar Group Limited Catalogue Aug Page 16
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