Product Guide air handling units
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- Reynard Gallagher
- 6 years ago
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1 Air Treatment Division Product Guide air handling units We Care for Your Atmosphere Air Brochure.indd 1 4/2/08 14:02:07
2 Air Treatment Division CAIRplus ATpicco COM4 CAIR Fricostar Fricostar F800 Air Brochure.indd 2 4/2/08 14:02:09
3 Air Treatment Division Contents Product Page CAIRplus CAIRplus low profile sizes and capacities 2 CAIRplus sizes and capacities 3 CAIRplus Series 100 Template Diagrams 4 CAIRplus Series 100 Dimensions 5 CAIRplus Series 100 Weights 7 CAIRplus Series 200 Template Diagrams 8 CAIRplus Series 200 Dimensions and weights 9 CAIRplus Series 300 Template Diagrams 10 CAIRplus Series 300 Dimensions and weights 11 CAIRplus Series 400 Template Diagrams 12 CAIRplus Series 400 Dimensions and weights 13 Diagram of individual function sections 14 Dimensions of individual function sections 15 Unit dimensions : straight through and side by side 16 Unit dimensions : double deck 16 Templates standard unit combinations 17 ATpicco Technical data 18 Combination examples 19 COM 4 Basic unit data 20 Air conditioning module data 21 CAIR fricostar System characteristics 22 Model variants for swimming pools 23 Fricostar F800 Equipment description 24 Other GEA Products Technical data 25 Fan coil units 26 Chillers 26 Air heaters 26 Extract fans 26 Air curtains 26 Due to our policy of continuous development and improvement, the specifications and data herein are subject to change without notice. We must therefore reserve the right to supply equipment that may differ from that described and illustrated herein. All information, including illustrations, contained in this manual, is believed to be accurate and reliable. Users, however, should independently evaluate the suitability of each product for their own application. Denco makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. 1 Air Brochure.indd 3 4/2/08 14:02:11
4 GEA CAIRplus Versatile solutions for every application Centralised air handling units offering a comprehensive range of Components and options. GEA CAIR units are used for energy saving room ventilation and because of their modular design, the units can be configured individually for special air treatment requirements. Depending on the application the air can be filtered, heated, cooled, humidified and/or dehumidified. The aim of this range is to achieve the air volumes and air conditions demanded by the Client. Various components, such as rotary heat exchangers, plate type heat exchangers, heat pipes and liquid coupled heat exchangers are available for heat recovery and partial moisture recovery. The units are available in different sizes and capacity classes. Depending on the type, GEA CAIR units can be installed with vertical or horizontal airflow and either as double deck, side by side or straight through configurations. Units are available for indoor and outdoor installation. Low profile air handling units for under floor, ceiling or wall mounted applications are also available (sizes 040) GEA CAIRplus (low profile) Sizes & capacities Unit size = width x height (cm) ,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 Air volume flow (m³/hr) The graph shows connection between air volume flow and air speed in the clear cross section of the unit Flow speed wl in m/s in the clear unit cross section For low noise applications air speeds around 1.5 to 2.5 m/s should be selected For standard heating / ventilation mode 2.5 to 3 m/s is recommended For standard cooling mode 2 to 2.5 m/s is recommended At higher speeds accompanying features such as sound attenuation and droplet eliminators can be included 2 Air Brochure.indd 4 4/2/08 14:02:12
5 GEA CAIRplus Sizes & capacities Unit size = width x height (cm) Air flow volume (m³/hr) The graph shows connection between air volume flow and air speed in the clear cross section of the unit Flow speed wl in m/s in the clear unit cross section For low noise applications air speeds around 1.5 to 2.5 m/s should be selected For standard heating / ventilation mode 2.5 to 3 m/s is recommended For standard cooling mode 2 to 2.5 m/s is recommended At higher speeds accompanying features such as sound attenuation and droplet eliminators can be included 3 Air Brochure.indd 5 4/2/08 14:02:14
6 GEA CAIRplus SERIES 100 Inside installation belt driven straight through Template Number 100 Exhaust Air 110 Filtering supply air heating - filtering 120 Filtering supply air cooling heating - filtering 130 Filtering supply air dehumidifying humidifying cooling heating - filtering 140 Filtering supply air dehumidifying humidifying cooling heating ECOFLOW energy recovery - filtering 150 Filtering supply air heating filtering - mixing exhaust air 160 Filtering supply air cooling heating filtering - mixing exhaust air 170 Filtering supply air dehumidifying humidifying cooling heating filtering mixing exhaust air 4 Air Brochure.indd 6 4/2/08 14:02:15
7 GEA CAIRplus SERIES 100 Dimensions CAIRplus Standard units 80mm base frame (xxx.052 onwards) 50mm panels Template Number Size 2.5 m/s 3.0 m/s Width (mm) Height (mm) m³/hr 2800 m³/hr m³/hr 4200 m³/hr m³/hr 5500 m³/hr Low Profile Length L (mm) m³/hr 3600 m³/hr m³/hr 4400 m³/hr m³/hr 6600 m³/hr m³/hr 5400 m³/hr m³/hr 6600 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr 7200 m³/hr m³/hr 8900 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr Inside installation belt driven straight through The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size. 5 Air Brochure.indd 7 4/2/08 14:02:16
8 GEA CAIRplus SERIES 100 Inside installation belt driven straight through Template Number 100 Exhaust Air 110 Filtering supply air heating - filtering 120 Filtering supply air cooling heating - filtering 130 Filtering supply air dehumidifying humidifying cooling heating - filtering 140 Filtering supply air dehumidifying humidifying cooling heating ECOFLOW energy recovery - filtering 150 Filtering supply air heating filtering - mixing exhaust air 160 Filtering supply air cooling heating filtering - mixing exhaust air 170 Filtering supply air dehumidifying humidifying cooling heating filtering mixing exhaust air 6 Air Brochure.indd 8 4/2/08 14:02:17
9 GEA CAIRplus SERIES 100 Weights CAIRplus Size Standard units 80mm base frame (xxx.052 onwards) 50mm panels 2.5 m/s 3.0 m/s m³/hr 2800 m³/hr m³/hr 4200 m³/hr m³/hr 5500 m³/hr Low Profile Template Number Weights (kg) m³/hr 3600 m³/hr m³/hr 4400 m³/hr m³/hr 6600 m³/hr m³/hr 5400 m³/hr m³/hr 6600 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr 7200 m³/hr m³/hr 8900 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr Inside installation belt driven straight through 7 Air Brochure.indd 9 4/2/08 14:02:18
10 GEA CAIRplus SERIES 200 Inside installation direct drive straight through Template Number 200 Exhaust Air 210 Supply air heating - filtering 220 Supply air cooling heating - filtering 230 Supply air dehumidifying humidifying cooling heating - filtering 240 Supply air dehumidifying humidifying cooling heating ECOFLOW energy recovery - filtering 250 Supply air heating filtering - mixing exhaust air 260 Supply air cooling heating filtering - mixing exhaust air 270 Supply air dehumidifying humidifying cooling heating - filtering mixing exhaust air 8 Air Brochure.indd 10 4/2/08 14:02:19
11 GEA CAIRplus SERIES 200 Dimensions & Weights CAIRplus Size 2.5 m/s Standard units Template Number 80mm base frame, 50mm panels m/s Width (mm) Height (mm) m³/hr 3600 m³/hr m³/hr 4400 m³/hr m³/hr 6600 m³/hr m³/hr 5400 m³/hr m³/hr 6600 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr 7200 m³/hr m³/hr 8900 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size. Length L (mm) Weight kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Inside installation direct drive straight through 9 Air Brochure.indd 11 4/2/08 14:02:19
12 GEA CAIRplus SERIES 300 Inside installation direct drive double deck Template Number 300 Supply air cooling heating filtering mixing Exhaust air - mixing 310 Supply air heating mixing ECOSTAT energy recovery filtering Filtering exhaust air mixing ECOSTAT energy recovery 320 Supply air cooling heating mixing ECOPLAT energy recovery filtering Filtering exhaust air mixing ECOPLAT energy recovery 330 Supply air cooling heating mixing ECOFLOW energy recovery filtering Filtering exhaust air mixing ECOFLOW energy recovery 340 Supply air cooling heating ECOROT energy recovery filtering Filtering exhaust air mixing ECOROT energy recovery 10 Air Brochure.indd 12 4/2/08 14:02:21
13 GEA CAIRplus SERIES 300 Dimensions & Weights CAIRplus Size 2.5 m/s Standard units Template Number ECOROT 80mm base frame, 50mm panels Width Margin (mm) 3.0 m/s Width (mm) Height (mm) m³/hr 3600 m³/hr m³/hr 4400 m³/hr m³/hr 6600 m³/hr m³/hr 5400 m³/hr m³/hr 6600 m³/hr m³/hr m³/hr m³/hr 7200 m³/hr m³/hr 8900 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Length L (mm) Weight kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg - The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg * * * * * * * * * * * * * * * 320 Inside installation direct drive double deck 11 Air Brochure.indd 13 4/2/08 14:02:21
14 GEA CAIRplus SERIES 400 Inside installation direct drive side by side Template Number 400 Supply air cooling heating mixing Exhaust air - mixing 410 Supply air heating mixing ECOSTAT energy recovery filtering Filtering exhaust air mixing ECOSTAT energy recovery 420 Supply air cooling heating mixing ECOPLAT energy recovery filtering Filtering exhaust air mixing ECOPLAT energy recovery 430 Supply air cooling heating mixing ECOFLOW energy recovery filtering Filtering exhaust air mixing ECOFLOW energy recovery 440 Supply air cooling heating ECOROT energy recovery filtering Filtering exhaust air mixing ECOROT energy recovery 12 Air Brochure.indd 14 4/2/08 14:02:23
15 GEA CAIRplus SERIES 400 Dimensions & Weights CAIRplus Size 2.5 m/s Standard units Template Number ECOROT 80mm base frame, 50mm panels Height Margin (mm) 3.0 m/s Width (mm) Height (mm) m³/hr 3600 m³/hr m³/hr 4400 m³/hr m³/hr 6600 m³/hr m³/hr 5400 m³/hr m³/hr 6600 m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr m³/hr kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Length L (mm) Weight kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg m³/hr m³/hr kg kg kg kg kg m³/hr m³/hr kg kg kg kg kg m³/hr m³/hr kg kg kg kg kg m³/hr m³/hr kg kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg m³/hr m³/hr kg kg kg 1000 The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size. Inside installation direct drive side by side 13 Air Brochure.indd 15 4/2/08 14:02:24
16 GEA CAIRplus Inside installation straight through Dimensions of individual function sections Template Examples 170 Belt Drive 270 Direct Drive Legend: 1D : Fan direct drive 1R : Fan belt drive 2C : Cu/Al heater 3 : Sensor frame 4V : Evaporator humidifier 5C : Cu/Al chiller 6 : Service from 400 mm to 7 : Mixing 8 : Inflow/outflow chamber from 200mm to 9 : Baffle plate diffusion TF5 : Bag filter F5 TF7 : Bag filter F7 14 Air Brochure.indd 16 4/2/08 14:02:26
17 GEA CAIRplus Dimensions of individual function sections Size 1D 1R 2C 3 4V 5C 6 (approx.) 7 8 (approx.) 9 Bag Filters Length L (mm) TG4 TF5 TF7 TF Low Profile Through division joints and / or choice of accessories, the lengths per function unit may vary by 40 mm. If the motor or fan size is changed, the length of the fan section may vary by X *40 mm. Inside installation straight through 15 Air Brochure.indd 17 4/2/08 14:02:27
18 GEA CAIRplus Unit Dimensions W (S) Profile width S 40 mm Hg Total height Hg = W + H + W W (SX) Profile width SX 60 mm Bg Total width Bg = W + B + W GH Base frame height 80 or 240 mm X Distance between roof sheet and roof profile B Inside unit width See unit sizes Page 2 / 3 up to width 960 mm X = 25 mm H Inside unit length See unit sizes Page 2 / 3 up to width 1600 mm X = 35 mm up to width 3120 mm X = 90 mm Configuration : Straight through and side byside Straight through Side by side Double deck: small units (upto and including unit width 1600mm Large units 16 Air Brochure.indd 18 4/2/08 14:02:28
19 GEA CAIRplus Templates (standard unit combinations) The templates illustrated below show a representative cross section of the possible combinations of CAIR units (inside installation.) In the preliminary planning stage fast and easy access provides a quick selection guide to determine the required space and weight. The basic technology is given below. CAIRplus CAIRplus (low profile) Function Belt dive Belt drive Direct drive Accessories included in templates sections Template Series Filter Chiller (coil) Fan Sensor clamping frame Miscellaneous Pressure differential measuring nipple Interior lighting from unit size xxx.160 Sight window from unit size xxx.160 Aluminium frame Operating cassette with sash fasteners Chilled water / ERG with droplet eliminator Contact protection grille at air intake nozzle Spring anti-vibration mounts Interior lighting from unit size xxx.160 Sight window from unit size xxx.160 Door protection grille V-belt protection Condensate drain from impeller size 400 Repair switch Repair switch for FU operation Service cover from impeller size 400 Removable downstream of air scrubber Removable between chiller and heater X Division joins Service chambers (not on exhaust air filters) Technical Parameters Air speed 2.5 m/s External pressure 200 Pa 450 Pa 450 Pa Motor 3 ~ 400 Volt with PTC resistor 1500 min -1 Bag filter F5 + F7 F5 + F7 F7 Heated, warm water 80 / 60 C - 2 RR Cu-Al -12 C / 90% 22 C Chiller, chilled water 7 / 13 C - 6 RR Cu-Al 32 C / 40% 18 C Housing Design Internals Thermal isolation in dewpoint range Wall thickness 50 mm Frame construction: aluminium profiles in AlMgSi 0.5 Galvanised sheet steel or equivalent Double skinned panels, removable from outside Installation space min. 35mm, inside, for pipes and cables Inside smooth, no frame projection, no panel bolts Operating sides fully accessible through removable intermediate profiles Characteristics according to EN 1886 Mechanical stability D2 Leakage L2 Filter bypass leakage F9 Thermal insulation T2 Heat bridge factor TB2 Closures and hinges integrated in the frame profile outside the airflow Door opening levers inside from 1500mm trafficable unit height Doors on pressure side with service hatch safety device Solid profile seals, EPDM quality Panels and doors can be dismantled for recycling Supply units can be bolted from inside or outside Rockwool insulation, non combustible, fire class A1 to DIN 4102, CFHC free Insertion loss according to DIN EN 1886 Insulation without adhesives (Hz) Internal / External skin (db) Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185) Corrosion protection class III according to DIN Part 8 17 Air Brochure.indd 19 4/2/08 14:02:29
20 GEA ATpicco Compact design is the outstanding feature of the GEA ATpicco which can, for example, be integrated into suspending ceilings, partitioning walls or false floors without losing the functionality or the versatility. Due to the versatility you are able to configure a unit customised for your needs, from a wide range of new, modified modules. Direct shaft or belt drive, different heaters, coolers and fans as well as different air intake and mixing chamber are among the alternatives to suit your requirements. The heat recovery systems have been optimised for this series. Technical data Type Width x Height (mm) 660 x x x 450 Free cross section (m²) Air volume (m³/hr) by 2.5 m/s Air volume (m³/hr) by 3.0 m/s Air volume (m³/hr) by 3.5 m/s Belt-driven fan With forward curved blades TLZ160 TLZ160 BL (Twin) TLZ180 BL (Twin) Direct driven fan RG31S RG35S - Max p t by 3.0 m/s 1600 Pa 1250 Pa 1200 Pa Electric heater (kw) Direct driven with single phase a.c. motor (RPM / kw) 1420 / / speed 2 speed 3 speed 1 speed 2 speed 3 speed 1 speed 2 speed 3 speed Three phase motor 100 L 100L 100L 100 L 100L 100L 112 L 112L 112L Speed (RPM) 1500 or / / / 3000 Power (kw) On request 1500 or / / / On request 1500 or / / / Bag filter G3, G4, F5, F7, F9 G3, G4, F5, F7, F9 G3, G4, F5, F7, F9 Options Compact controls MCR3710 and 3720 for control system and regulation Accessories On request Silencers, grease filter, activated carbon filter, high efficiency filters, ECOSTAT, ECOPLAT and ECOFLOW heat recovery systems, dampers, mixing box, dummy sections, flexible connectors, variable speed motors Ventilated motor, filter observe, heater, cooler, electric heater, direct evaporator, heat recovery and belt drive observe Belt drive observe, filter observe, room air probe, frost protection thermostat, outdoor probe Heating and cooling capacities Type Direct Belt Direct Belt Direct Belt Air volume (m³/hr) 350 to to to to to Heating capacity (kw) 6 to 30 7 to 43 9 to 65 9 to to 87 - Cooling capacity (kw) 1 to 11 1 to 12 1 to 21 1 to 22 2 to 29 - Hot water flow / return temperature 80 / 60 C, intake air temperature 12 C Cold water flow / return temperature 6 / 12 C, intake air temperature 27 C, intake air humidity 46% 18 Air Brochure.indd 20 4/2/08 14:02:30
21 Combination examples GEA ATpicco GEA ATpicco VKL Fan section FI Bag filter section ST1 Flexible connector AK07 Mixing Box J1 Damper STW3 Font wall (without opening) STW1 Front wall (with opening) EKFIK Heating / cooling and filter cell section EFKI Heating section with filter cell STWA Discharge section AKK4 Suction section LEO Dummy section (with or without door) EK Heating section DMKK44 Mixing box For other combinations and alternatives please contact your local sales office or gea@denco.co.uk 19 Air Brochure.indd 21 4/2/08 14:02:32
22 GEA COM4 The New Plug & Play Standard for Air Handling Units Basic unit COM4 basic units are for energy saving ventilation of rooms, for use in multiple dwelling, office, commercial and public buildings. The air supplied to and removed from the rooms is filtered and heat and moisture is also recovered. In cold and dry spells (winter) the cold and dry outdoor air is preheated and moistened by the warm and moist exhaust air before it is supplied to the rooms in the building. In hot spells (summer) the warm and possibly moist outdoor air is cooled down and dried by the cooler and dry exhaust air before it is supplied to the rooms in the building. COM4 provide maximum efficiency and cost effectiveness with heat recovery efficiency up to 85%. GEA COM4 units are available in six standard sizes. This standard design enables short delivery times and straightforward installation with the easy to handle sub-assemblies. The units are suitable for indoor and outdoor installation. COM4 Basic unit Unit Size Max Airflow (m³/hr) Min Airflow (m³/hr) Width (x) (mm) Depth (y) (mm) Height (z) (mm) Weight kg Duct connection size (mm) 800 x x x 600 Electrical supply 400V / 3Ph / 50Hz Current (amps) Degree of heat recovery 75 85% Specific fan power consumption (SFP) in kw/(m³/hr) *) all dimensions without optional base frame (100 mm) 20 Air Brochure.indd 22 4/2/08 14:02:34
23 Air conditioning module data GEA COM4 This can be optionally connected to the supply air duct allowing the air to be additionally heated or cooled. The air conditioning module is available for heating (hot water or electric) or cooling (with optional hydraulic modules and chillers from GEA) purposes. Air conditioning modules combining heating and cooling functions complete the product mix. LBM Type code Size = 1 = 2 = 3 = 4 = 5 = 6 General Data Single LBM and wk Dimensions (without projections in mm) Spigot dimensions in mm Length (x) 508 [965] 508 [965] 508 [965] Width (y) Height (z) Width (b) Height (h) Wk Cooler Heater (Ww) Heater (El) General Data Combination LBM and wk Cooler + heater (Ww) C4LM NIN Weight in kg C4LM NNC [C4LM NIC] C4LM WNN [C4LM WIN] C4LM ENN [C4LM EIN] C4LM WNC [C4LM WIC] Weight in kg 110 [199] 117 [206] 142 [250] 156 [264] 221 [388] 233 [400] Cooling rate in kw 1) Max. operating pressure and 16 bar / 90 C temperature Weight in kg [190] [193] [235] [241] [364] [374] Heating rate in kw 2) Max. operating pressure and 16 bar / 90 C temperature Weight in kg [190] [193] [235] [241] [364] [374] Heating rate in kw 3) Dimensions Length (x) (without [1423] [1423] [1423] projections in mm) Width (y) Height (z) Spigot dimensions Width (b) in mm Height (h) Weight in kg [300] [310] [377] [397] [585] [607] Max. operating pressure and 16 bar 90 C temperature 4) / Cooling rate in kw 1) Heating rate in kw 2) Cooler + heater (El) C4LM ENC [C4LM EIC] Cooling rate in kw 1) Heating rate in kw 3) Wk = servicing chamber; values in square brackets [ ] always refer to air conditioning modules (LBM) with servicing chamber Ww = hot water ; El = electric heater 1) Maximum flow of air, water 6 / 12 C, outdoor air = 32 C / 40% relative humidity, exhaust air = 27 C 2) Maximum flow of air, water 60 / 30 C, outdoor air = -20 C / 70% relative humidity, exhaust air = 22 C 3) Maximum flow of air 4) Cooler for LBM cooler + electric heater COM4 accessories, Roof sections intake and discharge hoods for external units Anti-vibration mounts Ductwork connecting frame Flexible connections Choice of F5, F6 or F7 bag filters Preheat and reheat coils (LPHW or electric) including control valves Duct mounted attenuators Chilled water coils Dampers (fresh air, extract air) COM4 Control system Cabinet integrated with COM4 unit Plug-in connectors Control and supervision of all air handling unit components Pre-set programs for unit operation Change of airflow direction by push-button control Control features include LON/BacNET interface, GSM modem, internet interface, air quality sensor, humidity sensor, occupancy detector, fan control, duct pressure control, supply air temperature control, sliding set-point function, filter monitoring, antifreeze monitoring 21 Air Brochure.indd 23 4/2/08 14:02:36
24 GEA CAIRfricostar One of the main purposes of GEA CAIRfricostar units is to facilitate energy efficient air dehumidifcation in swimming pools and on premises with high humidity. With their modular construction the units can be configured individually to meet specific requirements for air handling depending on the application. The conveyed air can filtered, heated, cooled and dehumidified. The units can be configured with horizontal airflow in a double deck or side by side arrangement. System characteristics Dehumidifcation of moist swimming pool air in private pools. Dehumidifcation of moist swimming pool air in home and public pools; optimisation with energy savings. GEA CAIRfricostar CAU Central recirculated air unit with heat pump For air volumes from m³hr Advantages Low investment costs Compact solutions with small footprint Electronic system control Dehumidifcation of moist swimming pool air in facilities with partial daily operation : eg., private hotel and therapeutic pools GEA CAIRfricostar CMU Central mixed air unit with heat pump For air volumes from m³hr Advantages Compact solutions with small footprint Fexibility in available features Variable control, drive and filter functions Fitted with compact multifunction DDC controller Dehumidifcation of swimming pool air in home and public facilities with modest investment levels; pool with small water surface but large hall volume GEA CAIRfricostar CWR Central mixed air system with recuperative heat recovery by GEA ECOSTAT, without heat pump. For air volumes from m³hr Advantages Low investment costs, since no heat pump Individual customised units available Low operational and maintenance costs P version in accordance with VDI 6022 GEA CAIRfricostar CAM Central mixed air unit with heat pump and heat recovery by GEA ECOSTAT. For air volumes from m³hr Advantages Highly efficient heat recovery Modular design and complete system solution High quality components Low cost for investment, operation & maintenance Individual adaptation to building conditions Output rating available for all pool sizes P version in accordance with VDI 6022 Dehumidifcation of swimming pool air in public and leisure facilities; stringent requirements for heat recovery GEA CAIRfricostar CMP / CWP Central mixed air unit with / without heat pump and recuperative heat recovery by GEA ECOSTAT (double plate heat exchanger technology.) For air volumes from m³hr Advantages Reliable functioning under all climate conditions Constant performance over entire temperature range High efficiency (>82%) and low energy consumption Multi-stage heat recovery by 2 high performance heat exchangers and the heat pump system. One unit with upside down design (USD) Model as per VDI 6022 with additional heat exchangers for cleaning and hygiene inspections. 22 Air Brochure.indd 24 4/2/08 14:02:39
25 Model variants GEA CAIRfricostar For swimming pool operation with dehumidifcation requirement CAU Recirculated air unit with heat pump circuit CMU Mixed unit with heat pump circuit CWR Mixed air unit with GEA ECOSTAT2 heat exchanger tube system. CAM Mixed air unit with GEA ECOSTAT2 heat exchanger tube system and heat pump circuit. CWP Mixed air unit with GEA ECOSTAT2 double plate heat exchanger. CMP Mixed air unit with GEA ECOSTAT2 double plate heat exchanger and heat pump circuit. 23 Air Brochure.indd 25 4/2/08 14:02:41
26 GEA Fricostar F800 For swimming pools with a water surface of up to 50 m² With or without pool water condenser, which uses the recovered heat energy from the extracted air to keep the pool temperature constant. Equipment description F8SG F8S F8BG F8B F8PG F8P F8KG F8K Basic unit, with white enclosure, for installation in the swimming pool room; dehumidification in recirculated air mode; refrigeration cycle with fully hermetic scroll compressor; completely piped and filled with environmentally benign refrigerant; with complete internal wiring; with electronic system with all functions, including the safety chain, for protection of installed components and for provision of safety extra low voltage (SELV) for the humidity controller (see accessory F8ZRG); all materials with corrosion resistant properties, for application with the atmosphere and water quality generally prevailing in swimming pool rooms. Same as F8SG, but without enclosure; eg. for installation behind walls. The basic unit, but with additional pool water condenser for delivery of part of the recovered heat to the pool water, for even greater increase in cost effectiveness. Same as F8BG, but without enclosure; eg. for installation behind walls. The basic unit, but with additional PWW supplementary heating register for enhancement of heating output; absolutely necessary for operation of dehumidifiers with outside air fraction. Same as FPBG, but without enclosure; eg. for installation behind walls. The basic unit, but with pool water condenser and PWW supplementary heating register. Same as FP8KG, but without enclosure; eg. for installation behind walls. Accessories (provided separately) F8ZRG F8ZBP F8ZBT F8ZST F8ZAA F8ZHA F8ZAV F8ZRK F8ZAD2 F8ZSL F8ZKL Humidity controller, as remote controller. Open and closed loop control for a maximum of two F800 units operated in parallel in one facility (see accessory F8ZRK) Self-priming swimming pool water pump (must be operated together with F8B / BG or F8K / KG) Immersion pool water thermostat (must be operated together with F8B / BG or F8K / KG) Duct connection unit for supply air for installation behind walls. Outside air connection fitting for operation of the basic unit with outside air fractions (may be operated only together with F8P / PG or F8K / KG and exhaust air fan.) Rear wall of equipment unit, enamel painted in the colour of the enclosure. GEA wall flush mounted exhaust air fan. Additional switchbox for parallel switching of two F800 units. Adaptor for exhaust air / supply air connection for behind wall installation, for connection to the basic unit. Special enamel paint in RAL colours. Special corrosion protection; enamel painted refrigeration circuit. 24 Air Brochure.indd 26 4/2/08 14:02:42
27 Technical Data Model Application GEA Fricostar F800 F800 swimming pools Maximum size of water surface m² 50 Limits for ambient room conditions Min. 20 C / 40% rel. hum. (H = 35 kj/kg) Max. 36 C / 60% rel. hum. (H = 94 kj/kg) Pool water condenser (PWC) 1) with PWC without PWC Dehumidification performance during operation kg/hr In recirculated air model 2) Heating capacity 2) (excess energy) kw 4.4 (2.9 to water) 4.6 Air flow rate for speed 1 / speed 2 m³/hr 400 / 800 Maximum external pressure loss Pa 20 Power consumption (fan motor) kw / A 0.16 / 0.72 Compressor power consumption 2) kw / A 1.55 / / 8.0 Maximum starting current A 47 Wattage of equipment connected load / max. operating current Supplementary PWW heating register kw / A 2.8 / 13.7 Heating output for PWW 80 / 60 C 3) kw 3.1 / 4.0 Pressure loss on the water side kpa 1.7 Operating voltage V / phase / Hz 230 / 1 / 50 Control voltage (safety extra-low voltage, SELV) V (DC) 24 Dimensions (L x W x D) mm 1600 / 800 / 290 Weight (approx.) kg 122 Notes. 1) Volume flow of the pool water condenser = max 0.7 m³/hr. Pressure drop across pool water condenser = 8.0 kpa 2) Pool water temperature +28 C. Condition of room air = 30 C and 60% relative humidity (not to be included in calculations for heat requirements) 3) Return air entry temperature = +30 C and fan speed I / II 25 Air Brochure.indd 27 4/2/08 14:02:44
28 GEA Products GEA fan-coil units An extensive spectrum of solutions for all applications requiring decentralized air handling, enabling maximum utilization of floor space, as a result of their construction features and their installation possibilities A choice of five different GEA fan-coil units enables an absolutely matching product solution for each individual project requirement. GEA Cassette fan coil units The GEA chilled water ceiling cassette unit offers extensive cooling, heating and air filtration via four adjustable air vanes. Easy to install in suspended ceilings the unit has a slim neat appearance and is available in single or twin units. Features include heat exchanger, condensate pump, air filter and aesthetically pleasing fascia. GEA Chillers The broad product spectrum of GEA chillers offers just the right model for practically every requirement: indoor or outdoor installation, air or water cooled, small and large capacities, with or without heat pump. Extract Fans Proven technology for the extraction of exhaust air and other, non-aggressive gases or vapours. GEA RoofJETT extract fans are available in 12 model sizes, up to 19,300 m³/h. Also suitable for applications with special requirements: for example, quiet operation and application in explosion-endangered areas. GEA Air Heaters and air treatment units GEA air-treatment units offer multi-functional convenience with the maximum of cost-effectiveness and efficiency. These models serve for air heating, ventilation, filtration, and air conditioning, depending on their individual functionalities. They operate in recirculated-air or mixed-air mode, and control the air temperature via integrated heat exchangers that take useful energy from hot-water, steam, or cold-water circuits. These units are mounted on the wall or ceiling. They satisfy the stipulations of VDI Air Curtains GEA air curtains effectively prevent massive amounts of heat or cold from passing through doors and building entrances Feature clean design contours, concealed connections for all supply lines, hidden installation of the control valves, and enamel finish in a wide selection of RAL colours. The GEA Viento model, assures smooth installation in the furnishing of any shop or store 26 Air Brochure.indd 28 4/2/08 14:02:46
29 Air Treatment Division Head office Denco Ltd Dolphin House Moreton Business Park Moreton on Lugg Hereford HR4 8DS Tel. +44 (0) Fax. +44 (0) South (& London) Denco Ltd Quantum House Maylands Avenue Hemel Hempstead Hertfordshire HP2 7DE Tel. +44 (0) Fax. +44 (0) South Denco Ltd Unit A Wallington Court Fareham Heights Fareham P016 8XT Tel. +44 (0) Fax. +44 (0) South East Denco Ltd Office 24, TMS House Cray Avenue Orpington Kent BR5 3QB Tel. +44 (0) Fax. +44 (0) gea@denco.co.uk Midlands Denco Ltd Hastingwood Industrial Park Wood Lane Erdington Birmingham B24 9QR Tel. +44 (0) Fax. +44 (0) North West Denco Ltd Ashville Industrial Estate Sutton Weaver Runcorn Cheshire WA7 3EZ Tel. +44 (0) Fax. +44 (0) North East Denco Ltd Unit 3B Bowbridge Close Templeborough Rotherham S60 1BY Tel. +44 (0) Fax. +44 (0) Scotland Denco Ltd Unit 19 Langlands Avenue Kelvin South Business Park East Kilbride G75 0YG Tel. +44 (0) Fax. +44 (0) Air Brochure.indd 29 4/2/08 14:02:47
30 Air Brochure.indd 30 4/2/08 14:02:50
31 Air Brochure.indd 31 4/2/08 14:02:50
GEA Air Handling Units Modular configuration. Solutions with maximum flexibility GEA CAIRplus SX. Product Brochure
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