REPLACEMENT PARTS PRICE SHEET

Transcription

1 RPPS-1R EFFECTIVE: REPLACEMENT PARTS PRICE SHEET NOTE: This replacement parts sheet contains those items most frequently required as replacement parts. For Price and availability of parts not listed, please contact the Smith Customer Service Department at (413) INDEX PAGE Commercial Repair Parts Warranty...2 Terms & Conditions...3 GC GBX Series GVX Series GSX Series Series A/19HE Series A/RTS/HE Series Mills Mills Mills Seals & Locknuts...38 Miscellaneous...39 Accessories...40 Complete Combustion Chamber For Mills Boiler...41 Mills Complete Jacket Replacements...42 DISCONTINUED GB100 Series GV100 Series Conversion Kits...47 GS110 Series GT Series GT Series GB200 Series GB250 Series GB300 Series Series Series...61 BB G300 Series...64 WESTCAST, INC. 260 NORTH ELM STREET WESTFIELD, MA TEL. (413) FAX (413)

2 COMMERCIAL REPLACEMENT PARTS WARRANTIES LIMITED WARRANTY FOR CAST IRON BOILER SECTIONS SOLD FOR INDUSTRIAL, COMMERCIAL BUSINESS, OR OTHER NON-CONSUMER USAGE. This warranty statement is effective after May 1, 2005 and supersedes all other warranties, including those contained in other documents which might be included with this merchandise. The warranty applies only to the original owner at the original place of installation. Westcast, Inc. warrants to the owner at the original place of installation that the cast iron boiler sections were free of defects in material and workmanship when shipped, and will remain free of defects under normal usage from the date of original boiler lightoff, for a period of one year from date of startup. In the event that the boiler sections, upon examination by Westcast should be proven to the satisfaction of Westcast, Inc. to be defective in material or workmanship during the warranty period, Westcast will repair or replace at its option the defective cast iron sections. The owner should perform the following in order to insure prompt warranty service: 1. Notify the installer, who in turn should notify the distributor, promptly upon discovery of a condition believed to be caused by a defect in manufacture. Failing this, the owner should notify Westcast, Inc. 260 North Elm Street, Westfi eld, Massachusetts in writing, giving full particulars in support of the claim. 2. Make available for inspection to Westcast or its representative the parts alleged to be defective.,and if requested by Westcast, Inc. ship said parts prepaid to Westcast, Inc. 260 North Elm Street, Westfi eld, Massachusetts, for inspection or repair. EXCEPTIONS AND EXCLUSIONS 1. This Warranty covers cast iron boiler sections only. Other cast iron parts are specifi cally not warranted. The burner, jacket, controls and other auxiliary equipment furnished by Westcast, Inc. but purchased from others shall be limited to that manufacturer's warranty, if any. 2. This Warranty does not include expenses for removal or reinstallation. The user will be responsible for the cost of replacement of the defective part, and all labor and material necessary to the exchange. Replacement material will be invoiced to the Distributor in the usual manner and will be subject to adjustment upon proof of defect. 3. Nothing herein shall be construed as a guaranty of workmanship of any installer installing Westcast, Inc. cast iron boilers, or as imposing on the Company any liability of any nature for unsatisfactory performance caused by faulty workmanship in installation, which liability is expressly disclaimed. 4. This Warranty will not apply if the boiler is structurally altered; is used or operated at over its rated capacity; or is not maintained in accordance with Westcast, Inc.'s recommendations or the accepted good practice of the industry as defi ned by the Hydronics Institute, A.S.M.E. or other accepted authority. 5. This Warranty will not apply if the boiler has been damaged as a result of: fi re or other casualties; fl ooding or exposure to the elements; settlement, distortion, collapse or cracking of any foundation area, beams or pipes surrounding the boiler; improper or negligent installation, service or operation (including but not limited to the following improper burner adjustment, control setting or maintenance, operated with insuffi cient water, allowed to freeze; subject to fl ood conditions, or operated with chemically contaminated combustion air, or operated with water conditions and/or fuels or additives which have caused unusual deposits, corrosion, erosion, deterioration in or on the cast sections or other boiler components). 6. This Warranty applies only to boilers installed within the continental limits of the United States and Canada. 7. In order for this Warranty to be effective: A. The boiler must have been properly installed in strict accordance with Westcast, Inc. Installation Instructions furnished with the boiler. B. The boiler must have been serviced annually by a licensed contractor and proof of such service must be provided with warranty claim. This service must include but is not limited to fi reside cleaning and proper burner adjustment with combustion testing. Proof of service must include combustion test reports showing gross stack temperature, CO 2, CO and smoke reading. C. Boiler sections must not have been damaged in handling, shipment or installation. The determination of damage in handling or installation is considered judgement of Westcast, Inc. and such decision shall be fi nal. 8. In no case shall Westcast, Inc.'s liability exceed the original selling price of the product found to be defective. 9. THIS WARRANTY IS IN LIEU OF ALL EXPRESS WARRANTIES OF ANY KIND. THE REMEDIES UNDER THIS WARRANTY ARE EXCLUSIVE AND WESTCAST, INC. NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER OBLIGATIONS. IN NO EVENT SHALL WESTCAST, INC. BE LIABLE UNDER THIS WARRANTY OR OTHERWISE IN ANY MANNER FOR ANY INCIDENTAL, REMOTE OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OF THIS WARRANTY OR CONDITION IMPLIED BY LAW OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. 10. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state. 2

3 TERMS AND CONDITIONS OF SALE REPLACEMENT PARTS PRICE SHEET PRICES: All prices herein quoted supersede all prior quotations and are subject to change without notice. All quotations made and orders accepted are upon the express provision that prices to be charged are those in effect at time of shipment. No obligation is assumed by the Corporation to sell, to anyone holding this book, any of the items listed herein at the prices stated. TERMS: Invoices dated from the fi rst to the 25th of the month inclusive will be subject to a cash discount of 2% if paid on or before the 15th of the month following and will be due net on the next succeeding day. Invoices dated the 26th to the end of the month will be considered dated the fi rst of the following month and will be subject to 2% cash discount as outlined above. The 2% cash discount is to be computed on the total amount of the invoice before any additions or deductions for transportation, and/or sales taxes are applied. Invoices not paid within 30 days after the period for taking the 2% discount ends, will be charged at the legal rate of interest on outstanding invoices beginning as of the end of the discount period. An order for items which totals less than $25.00 will be shown on the invoice at $25.00 minimum. Freight allowances hereinafter specified must be deducted from invoice before applying cash discount. Prepaid freight or cartage charges paid by us and added to invoice are not subject to cash discount. ACCEPTANCE OF ORDERS: Your acceptance, in writing, of our quotation constitutes a contract subject only to the approval, in writing, of our executive department at our offi ce at Westfi eld, Massachusetts. All orders are subject to fi nal approval of our Credit Department. If, in our sole judgement, the fi nancial condition of the buyer warrants such action, we shall have the absolute right, at any time, on any fi lled or unfi lled portion of any order with the buyer, to alter or withdraw or fi x the limits of credit extended, or to require cash payment before delivery, or satisfactory security in advance, without releasing buyer's obligation to accept. No failure of seller to exercise any right accuring from any default of buyer shall impair seller's right in case of any subsequent default of buyer. Cancellation of orders, or any part thereof, will not be effective unless accepted by us in writing over the signature of our executive department at our offi ce at Westfi eld, Massachusetts. No waiver by either party of any defaults shall be deemed a waiver of any subsequent default. We shall not be responsible for any claim of damages for any errors in executing oral instruction. TAXES: Buyer's shall pay any Federal, State, Municipal or local excise, manufacturers, sales or use taxes which are or may hereafter be enacted or levied upon products sold by us. DELIVERY: Delivery dates are estimated only and not guaranteed under any conditions whatsoever. We shall in no case be responsible for any failure or delays, in whole or in part, in manufacturing, making shipments or deliveries, or otherwise caused by any conditions, of any nature whatsoever, whether within or beyond our control, and in no event for any damages whatsoever. All orders are accepted subject to delays on account of government requirements, strikes, accidents or other causes beyond our control. The responsibility of this Company ceases upon delivery of goods in good order to transportation companies. CLAIMS: As all goods are shipped at buyer's risk, they should be examined carefully before signing delivery receipts. If transportation company tenders delivery of goods in bad order, buyer should insist on carrier's agent making notation of conditions on freight bills, thus enabling buyer to secure prompt payment of transportation claims filed by him for value of damaged material. CANCELLATION & ORDER TERMINATION: If buyer seeks to terminate any part of an order prior to delivery, buyer shall contact Smith, in writing at once. In any event, no order or part thereof shall be subject to cancellation or termination by buyer without prior written consent. Cost of special fabricated material or parts in a work-in-process state at time of requested cancellation will be charged to the buyer. RETURNED GOODS: Goods must not be returned except by special permission, and when so returned will be subject to a deduction of twenty per cent (20%) for rehandling, and all transportation charges, including freight and cartage, will be paid by shipper. Material made on special order is not subject to return. MODIFICATION: This price sheet contains all the terms and conditions with respect to the purchase and sale of the goods stated herein and the same may not be altered, modifi ed, waived, abandoned or terminated in any respect whatsoever unless and except in writing signed by one of our executive offi cers. FREIGHT TERMS No freight allowance will be made on shipments of repair parts. No allowance will be made on pick-ups. We reserve the choice of transportation facilities and shipping point. All written quotations automatically expire, unless accepted in 30 days of the date quoted, unless otherwise stipulated. ALL PRODUCTS SUBJECT TO CHANGE WITHOUT NOTICE. 3

4 GC-160 GC-160 SERIES REPLACEMENT PARTS 4 Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Cable UL Ignitor CONN $ Sensor NTC 10 KOHM 1/8" Nut Zinc Coated 6MA Gasket Copper 1/8" SP.1, Silicone Pipe Silicone Tap Tee for Dry Water Condensation Screw 6X35 Zinc TC-CR Spark Generator NO Cable UL Washer Sensor NTC 10 KOHM 17 Bracket Siphon A KLIP DIAM O-Ring Siphon Copper Pipe D22 M/F 3/4"G-1"G Screw Selftapping /4" Ring Nut Pressure Switch Bracket O-Ring Primary Heat Exchanger Siphon Primary Heat Exchanger 21 Screw Selftapping , C.R.R ASME Pressure Switch Gasket EPDM Spring

5 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 23 Pressure Switch $ Bracket Pressure Switch Polyetylene Pipe L= Sealing Chamber Door "G Gasket Pump Grundfos UP 15/58U BRUTE Copper Pipe D22 Return Sealing Chamber Sensor Flue Gas Screw 4,8X19 Zinc AF TC-CR UNI Plug for Flue Air Fitting O-Ring Flue Air Fitting Plug Discharge RACCORD PP Gasket Round Sponge D.3,5 MM IP44 S Automatic Air Vent /8 Male to 1/8NPT Female Bushing Gasket EPDM D38 F20 SP $ Wall Mounting Bracket Screw Selftapping 5X50 Wood EXP Tank LT X203X80 RETT Glass Window with Gasket /8" G Gasket Fairlead 6 Poles Silicone EXP Tank Pipe Plastic Cap TPP Tank Sensor External Jacket 500X840X Door Support Door ABS Conversion Kit LP to Natural Conversion Kit Natural to LP Burner Head Extrusion Burner Head Therm. Insulation Vermiculite Gasket. Sil

6 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 60 Base Manifold Air Aluminum $ Fan $ Gasket Sil.Manifold Fan Back Flue Gas Preventer Screw Selftapping 71 O-Ring 3825 Sil X12 TC S-TT UNI Cover Manifold Air Aluminum Manifold Air Cutted Screw Selftapping Mixer Air/Gas X10 TC S-TT UNI O-Ring Selftapping Bolt O-Ring Gasket Frizite Diaphragm 9 Holes D Glass Pirex O-RING 165 NBR 3,53 X 61, Flange Bottom of the boiler for 160C and 160OC models

7 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 78 Screw Selftapping 4X8 TC S-TT UNI $ Left Ignition Electrode Right Ignition Electrode Detection Electrode Screw 5X12 Hexagonal Head Spring Mixer O-Ring Gas Pipe Gas Pipe (SIT) Gasket 3/4P Gas Pipe Screw 4X10 Zinc TC-CR Flange Gas 32X32 3/4P O-Ring Gas Valve Gas Valve SIGMA V Bolt 5X12 Cross Head Pipe D18 F/F 3/4P-3/4P SIT USA Control Knob S O-Ring Control Knob $ Front Interface Tree Potmeter-Knob Keys Rubber 3 Positions Pressure Gauge DIAM.38-1/4" PSI Gas Valve Service Switch Base Electrical Box Fairlead SX Fairlead DX Power Control Board PHC 120V Screw 4X8 Zinc Junction Board Interface OPENTERM Cover Electrical Box Fairlead 7 Exit Cover Junction Box Bottom side of the 160-B model 7

8 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 110 Pipe Supply Sealing Chamber $ By-Pass Pipe $ Way Valve Motor 120V O-Ring 4075 EPDM 3,53 X 18, Plug Piston Body OT Front Therm. Insulation Spring FORCK 3V Rear Therm. Insulation Upper Piston Bracket Hexagonal Holes Short Hydronic Supply Group Bracket Hexagonal Holes Long Heating Pressure Switch Nipple OTT 3/4NPT-3/4P USA Gasket Copper 1/4P Bracket Hexagonal Hole Small Screw 5X18 Zinc 144 1/2" G Gasket TC-ES-INC UNI5931 Fairlead PA 107 Screw ASME Safety Relief Valve HILO 3,5X14,5 120 Elbow Brass 3/4P F 1/2P Connection Brass 3/4P to 1P Cover Piston Heating Connection Brass 1/2P to 1P Piston Heating Side /4" Nut Plug Brass 1/4P M with O-Ring Screw 6X8 Zinc TC-CR DIN Nipple OT 1"-22X1,5 MM Copper Pipe 1" Gas to 3/4" O-Ring 2075 EPDM 1,78 X 18, Supply Pipe (Boiler Only Units) Hydronic Return Group Hydronic Supply Group By-Pass Valve (Boiler Only Units) /4" Male Cap /2P Cap Domestic Heat Exchanger /2"-1/4" FF Brass Fitting Sensor Heat Exchanger Plug Brass 3/4P F Nut Zinc Coated 4MA Fitting D12 1/4 1/4M O-Ring 3037 EPDM 2,62 X 9, Fitting 1/4M CH Purging Pipe Plug Brass 3/8P F Purging Valve M10X Hydronic Return Group FORCK By-Pass Pipe (Boiler Only Units)

9 GBX SERIES REPLACEMENT PARTS GBX Base/Combustible Floor Pan Manifold GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Base Assembly $ Observation Cover Door Base Blanket Seal (Specify Length) /ft 4 Combustible Floor Pan Assembly Steel Burner Steel Burner w/standing Pilot Clip Steel Burner w/int Pilot Clip Gas Manifold 50978PB PB

10 GBX GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 8 Orifi ce #48 (Nat. Gas) $ 5.00 Orifi ce #49 (Nat. Gas) Orifi ce #56 (L.P.) Orifi ce #57 (L.P.) STANDING PILOT 9 Honeywell VR8200A2116 Gas Valve (NG) $ Honeywell VR8200C6040 Gas Valve (LP) 50221PB Honeywell VR8300A4003 Gas Valve (NG) Honeywell VR8300C4035 Gas Valve (LP) Honeywell Q314A3679 Pilot (NG) Honeywell Q314A3703 Pilot (LP) Johnson K16BA-24D Thermocouple INTERMITTENT PILOT 9 Honeywell VR8204A-2001 Gas Valve (NG) $ Honeywell VR8304M-4002 Gas Valve (NG) Honeywell VR8204A-2013 Gas Valve (LP) Honeywell VR8304M-4010 Gas Valve (LP) Honeywell Q348A-1002 Pilot (NG) Honeywell Q348A-1358 Pilot (LP) Ignition Module S8610M Block Assembly , , , Gas Valve and Pilot Standing Pilot (Continuous Ignition) Gas Valve and Pilot Intermittent Ignition 10

11 GBX SERIES REPLACEMENT PARTS GBX Boiler Size Ref # Name of Part Part No List Price 13 Flue Collector/Draft Hood $ Flue Collector Blanket Seal (specify length) /ft. 16 Jacket Assembly Hydrolevel 3200 Limit Hydrolevel Well Limit Control, Beckett AquaSmart 7600B 50335PB Immersion Well, Beckett 7600T 50341PB Immersion Sensor, Beckett 7600P Temperature-Pressure Gauge Safety Relief Valve 30 psi 50501PB Block/Draft Hood Controls/Circulator/ Vent Damper 11

12 GBX GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 26 Flame Roll-Out Safety Switch 333 F $ Blocked Vent (Spill) Switch Manual Reset 275 F 50043PB Vent Damper w/harness CONVERSION KITS Standing Pilot Natural to LP $ LP to Natural Intermittent Pilot Natural to LP $ LP to Natural

13 GVX SERIES REPLACEMENT PARTS GVX Block/Base/Floor Pan/ Jacket/Flue Collector Base/Burners/Manifold 13

14 GVX GVX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Block Assembly $ , , Base Assembly Observation Cover Door Base Blanket Seal (Specify Length) /ft 5 Combustible Floor Pan Assembly Steel Burner Steel Burner w/pilot Clip Gas Manifold 50978PB PB Orifi ce #48 Natural Gas Orifi ce #49 Natural Gas Orifi ce #56 LP Gas Flame Roll-Out Safety Shut-Off Switch Flue Collector/Fan Mount Flue Collector Blanket Seal ' 4' 5' 6' 2.00/ft 17 Fan Fasco PB Jacket Assembly Honeywell VR8204A-2001 Gas Valve (NG) Honeywell VR8304M-4002 Gas Valve (NG) Honeywell VR8204A-2013 Gas Valve (LP) Honeywell VR8304M-4010 Gas Valve (LP) Honeywell Q348A-1002 Pilot (NG) Honeywell Q348A-1358 Pilot (LP) Hydrolevel 3200 Limit Hydrolevel Well Limit Control, Beckett AquaSmart 7600B 50335PB Immersion Well, Beckett 7600T 50341PB Immersion Sensor, Beckett 7600P Pressure Switch Cleveland 50038PB Pressure Switch Cleveland 50037PB Pressure Switch Cleveland 50036PB Safety Relief Valve 30 psi 50501PB Temperature Pressure Gauge Ignition Module S8610M Ignition Cable HW Relay 24 VAC Coil, DPST Zettler XC Relay Center (Old Style) Zettler ZC90341 Relay (Old Style) CONVERSION KITS Natural Gas to LP $ LP to Natural Gas

15 GSX GSX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Block Assembly $1, , , , Base Front Panel

16 GSX GSX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 12 Base Rear Panel 61180PB 1 1 $ PB PB PB Burner Access Panel 50271PB PB PB PB Burner Tray Rear Support 50300PB Burner Tray Left Side Rail 50296PB Burner Tray Right Side Rail 50295PB Burner 50192PB / ea. 17 Burner with Pilot Bracket (Standing Pilot) 50162PB Burner with Pilot Bracket (Spark) 50163PB Gas Valve - Nat Constant VR8200A Gas Valve - Nat Constant VR8300A Gas Valve - Nat Spark VR8204A Gas Valve - Nat Spark VR8304M Gas Valve - LP Constant VR8200A Gas Valve - LP Constant VR8300A Gas Valve - LP Spark VR8204A Gas Valve - LP Spark VR8304M Pilot Nat-Con Robert Shaw 5CHL PB Pilot Nat-Sprk Honeywell Q348A Pilot LP-Con Robert Shaw 5CHL PB Pilot LP-Spark Honeywell Q348A Gas Manifold 50265PB PB PB PB PB PB Flue Collector PB PB PB Draft Hood 50252PB PB PB PB Insulation Board

17 GSX SERIES REPLACEMENT PARTS GSX Boiler Size Ref # Name of Part Part No List Price Vent Damper w/harness $ Complete Jacket Thermocouple K16BA-24D (24") Ignition Cable Honeywell Flame Rollout Switch 332 F Vent Safety Switch 1NT08L F Vent Safety Switch 1NT08L F 50041PB Ignition Control S86IOM Ignition Control (Capable - New) 50767PB Pilot Gas Valve H91BG PB Transformer 40VA ZC Relay, 24 VAC Coil, DPST Limit Control - PA Brass Siphon Pressure Gauge LWCO CG CONVERSION KITS Natural to LP Standing Pilot $ Natural to LP Spark Pilot LP to Natural Standing Pilot LP to Natural Spark

18 8 Water Boiler Steam Boiler 18

19 WATER AND STEAM BOILER PARTS LIST 8 Number of Sections Ref # Name of Part Part No List Price 1 6" Smokehood w/gasket & Screws $ " Smokehood w/gasket & Screws Smokehood Gasket Draft Plug Smokehood Mounting Screws (5/16") Burner Mounting Plate Complete Assy A Sight Glass Holder B Sight Glass C Sight Glass Gasket Sight Glass Screw A Cleanout Door B Cleanout Door Gasket C Cleanout Door Insulation D Cleanout Door Hinge E Cleanout Door Hinge Screws F Cleanout Door Roll Pin Insulation Block Insulation Block (Old Style) Wicking 1/4" (4 ft Req'd) Floor Insulation Blanket Target Wall Cleanout Cover Plate 14 X Cleanout Cover Plate 14 X 12-1/ Cleanout Cover Plate Insul 14 X Cleanout Cover Plate Insul 14 X 12-1/ Cleanout Cover Bolt (5/16") Cleanout Cover Washers (5/16") Cleanout Cover Jam Nut (5/16") Cleanout Cover Wing Nut (5/16") Cleanout Cover (Old Style) Direct Vent A Cleanout Cover $ B Cleanout Cover Gasket C Cleanout Cover Frame " Insulated Vent Pipe 15' " Direct Vent

20 8 WATER AND STEAM BOILER PARTS LIST Number of Sections Ref # Name of Part Part No List Price Water Boiler Parts Complete Jacket (Use steam jacket for units manufactured prior to August 1999) $ Water Block , (Use steam block for units manufactured , prior to August 1999) , , Consult Factory for DV8 Blocks 17 Aquastat L8124A (Limited Supply) Hydrostat Fuelsmart Aquastat/LWCO Control* Hydrostat Electrostatic Well* Relief Valve 30# (Water, Female Thread) Temp & Pressure Gauge Bushing 1" X 1-1/4" Heater Cover Plate Tankless Heater, Water (3.5 GPM) Tankless Heater, Water (5.0 GPM) Heater Plate Gasket EPDM (Water & Steam) Steam Boiler Parts Complete Jacket $ Universal Block , , , , Steam Pressuretrol PA404A Tankless Ctrl L LWCO Less Tankless: CG450-20/ LWCO With Tankless: CGT450-20/ Optional: #67 LWCO Bushing, 1" X 1-1/4" Relief Valve 15# (Steam, Male Thread) Gauge Glass Set Steam Gauge Tankless Heater (3.5 GPM) Heater Plate Heater Plate Gasket Heater Cover Plate w/skim Tapping *For LWCO funtionality, must install hydrostat well. 20

21 19A/HE 19A/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Front Section 3638 $ 1, " Smokehood Assy $ Plain Leg Section , (8-12 Sect. 19 & 19A) Heater Leg Section , A Smokehood Tape Back Section , Slide Damper Only Angle Bracket Only Smokehood Assembly includes: 7 Tankless Cover Plate Assy Smokehood, Slide Damper, Angle Bracket, and Hardware (includes Studs, Nuts & Gasket) 4 7" Smokehood Assy $ Tankless Cover Plate Stud (3-5 Sect. for 19) (3-4 for 19A) Tankless Cover Plate Nut " Smokehood Assy Tankless Cover Plate Gasket (6 Sect. for 19) (5-6 Sect. for 19A) 8A Tankless Coil " Smokehood Assy w/gasket and Hardware (7 Sect. 19 & 19A) 21

22 19A/HE 19A/HE SERIES REPLACEMENT PARTS 22 Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price Cleanout Cover Assembly includes: Cleanout Plate, Insulation, Rope and Hardware 9 Clean Out 19A $ Cover Plate Assy** 19HE Rope Seal (45") Silicone Sealant 10.3oz /11/12 C/O Cover Hardware Kit 19A (2 Ea Bolt, Nut, Washer) 19HE Burner Mounting Plate Assembly includes: Mounting Plate with Observation Glass and Cover 13 Burner Mounting Plate Assy $ /8" Opening Burner Mounting Plate Assy /4" Opening Burner Mounting Plate Assy /8" Opening Burner Mounting Plate H'ware Observation Glass Only Observation Glass Gasket Observation Glass Gasket Observation Glass Holder Screws, Observation Glass (4) Screws, Brass (3) Observation Cover Plate Front Obs Port Ass'y (includes items 14-18) Rope Seal 1 /4" x 4.75 ft Burner Insulating Block Burner Insulating Block (3-5 Sect. Beckett) Burner Insulating Block H'ware Upper Port Gasket (Viton) per Section 22 Lower Port Gasket (Viton) per Section **Please refer to the chart to the right if two or more cleanout covers are needed. 19A/19HE CLEANOUT COVERS W/HARDWARE Number of Sections A Part Number List Price $ Target Wall (3-6 Sect. only) /8" x 9" Draw Rod $ /8" Hex Nut /8" Washer Flue Brush /8" Rope (10' 4" per sect.) Spray Adhesive Rear Observation Port Cover (3-6 Section) (Round) 29 Rear Observation Port Assy (7-12 Section) Rear Observation Port H'ware Steam Trim and Controls / 2" Steam Gauge $ Gauge Glass 5 /8" x 9 7 /8" " Steam Relief Valve (3-5 Sect. on 19/19A/19HE) 1 1 / 4" Steam Relief Valve (6-10 Sect. on 19) (6-8 Sect. on 19A/19HE) 1 1 /2" Steam Relief Valve (11-12 Sect. on 19) (9-12 Sect. on 19A/19HE) 33 PA404A Operating Control L4079B Limit Control Water Trim and Controls /2" Theraltimeter $ /4" Relief Valve (3-10 Sect. on 19) (3-8 Sect. on 19A/19HE) 1" Relief Valve (11-12 Sect. on 19) (9-11 Sect. on 19A/19HE) 1 1/4" Relief Valve (19A/19HE-12) L4006A Operating Control L4006E Limit Control HE Part Number List Price $ Use combinations of 3/4/5 section cleanout covers for 6 thru 12 section boilers.

23 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Front Section $2, Tapped Leg Section , Smokehood Assembly includes: with Boss (Steam) Smokehood, Slide Damper, Angle Bracket, and Hardware 3 Plain Leg Section with Boss F/1" tap , " Smokehood Assy $ Plain Leg Section less Boss Heater Leg Section , , (4-6 Section) 12" Smokehood Assy $ Back Section Steam Flange Kit , (7-8 Section) 14" Smokehood Assy (includes & ) Steam Flange (Front) (9-13 Section) 16" Smokehood Assy Steam Flange (Rear) (14-18 Section) 23

24 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 6 Smokehood Tape $ Slide Damper Only (4-8 Section) Slide Damper Only (9-13 Section) Slide Damper Only (14-18 Section) 8 16" to 18" Increaser Tankless Cover Plate Gasket Tankless Cover Plate Assy includes Gasket 11 Tankless Coil (8 GPM) w/gasket and Hardware Tankless Coil (12 GPM) w/gasket and Hardware Cleanout Cover Assembly Includes: Cleanout Plate, Insulation, Rope and Hardware 12 28A/RTS Clean Out $ Cover Plate Assy* 28HE Clean Out Cover Plate Assy ,14,16 28A/RTS Cleanout Cover Hardware Kit (2 Ea Bolt, Nut, Washer) 28HE Clean Out Cover Hardware Kit (2 Ea Bolt, Nut, Washer) 15 Rope Seal 45" Silicone Sealant 10.3 oz Burner Mounting Plate Assembly includes: Mounting Plate with Observation Glass and Cover 17 Burner Mounting Plate $ Assy 9" (#3411) Burner Mounting Plate Assy 10 1 /4" (#3410) Burner Mounting Plate Assy 12 1 /2" (#3552) Burner Mounting Plate Assy 7 3 /4" (#3517) Burner Mounting plate H'ware Burner Insulating Block Rope Seal 3/8 x 7 ft (Burner Mounting Plate) 20 Observation Glass Gasket (Inner) Observation Glass Only Observation Glass Gasket (Outer) Observation Glass Holder Screws, Observation Port (4) $ 0.10 Screws, Brass (3) Front Observation Port Ass'y (Includes Items 20-24) 24 Observation Cover Plate Upper Port Gasket (Viton) per Section 26 Lower Port Gasket (Viton) per Section 25 Upper Port Gasket (Chlorobutyl) (1) per Section 26 Lower Port Gasket (Chlorobutyl) (1) per Section Graphite Port Connector (1 Upper and 2 Lower) 27 1 /2" Rope (12' 6" lengths) length /29/30 5 /8" x 11" Draw Rod w/h'ware Heat Transfer Rod Set (HE only) Flue Brush Spray Adhesive (can only ship UPS ground) 32 Rear Observation Port Assy Rear Observation Port H'ware Steam Trim and Controls /2" Steam Gauge $ Gauge Glass 5 /8" X 11 1 /2" /4" Steam Relief Valve 4-5 Sect /2" Steam Relief Valve 6-7 Sect " Steam Relief Valve 8-12 Sect /2" Steam Relief Valve Sect " Steam Relief Valve 18 Sect PA404A Operating Control L4079B Limit Control Water Trim and Controls /4" T/P Gage $ /4" Relief Valve 40# 4 Sect " Water Relief Valve 40# 5-6 Sect /4" Water Relief Valve 40# 7-10 Sect /2" Water Relief Valve 40# Sect " Water Relief Valve 40# Sect L4006A Operating Control L4006E Limit Control *NOTE: Refer to chart on page 25 if 2 or more cleanout covers are needed. (1) Use chlorobutyl for boilers manufactured prior to February

25 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price Grooved Water Return Yoke Complete W/R Yoke $1, " Coupling w/gasket " Tee " Cap " x 6" Groove by Thread Nip " x 4" x 5" Bullhead Tee " Coupling w/gasket " x 6" Groove by Thread Nip oz. Lube Old Style Water Return Yoke (Screw Pipe) Complete Yoke 4-5 section $1, Complete Yoke 6-9 section , Complete Yoke section , Individual Components 3" L/N Gasket $ " L/N Gasket " L/N Washer " L/N Washer x 4 1/2" Nipple Pipe x 6 Nipple Pipe x 6 L/N Nipple x 6 L/N Nipple x 10 Nipple Pipe x 9 Nipple Pipe x 10 1/4 L/N Nipple x 9 L/N Nipple x 11 Nipple Pipe x 3 Hex CI Bushing " Pipe Cap " Pipe Cap " Standard L/N x3x4 L/N Tee x3x3 L/N Tee x4x4 L/N Tee x4x5 L/N Tee " Standard L/N RTS Components Flanged End $ Hole Int. Tube Hole End Hole End Hole End Support Bracket Flange Gasket A/RTS/HE CLEANOUT COVERS w/hardware Number of Sections 28A/RTS Part Number List Price 28HE/RTS Part Number List Price $ $ Use combinations of 4/5/6 section cleanout covers for 6 thru 18 section boilers

26 34/35 Replacement parts for 34/340 noted next to descriptions. Product Code List Item Weight Number Price Front Section 350 (34,340***) $5, Forward Leg Section 350 (34,340 use forward legs only) , Rear Leg Section , Back Section 350 (34,340**) * 5, Extra tappings on repair sections will be provided for an additional $50.00 per tapping. *See chart on interchangeability on page 27. **For 34, 340 also order 2 - #3346 (see page 27). ***For 34, 340 also order 1 - #71005 Flue Doors and 1 -#71004 Fire Door (see page 27). Standard Nipple Assemblies (SNA s). Includes nipple, locknut, hy-temp seal, and washer. Product Code List Item Number Price 2 x 4 1 /2 SNA for Supply Drum (water) $ x 6 SNA for Supply Drum (steam) /2 x 6 SNA for Return Drum /2 x 7 SNA for Return Drum (use with narrow base) NOTE: SNA s can be used only if drum or section is removed before replacing section. Replacement Nipple Assemblies (RNA s). Includes nipple, extension piece, locknut, split hy-temp seal and split washer. 26 Product Code List Item Number Price 1 1 /2 x 6 RNA for Return Drum* (nipple is 1 1 /2 x 4 1 /4 ) $ /2 x 7 RNA Return Drum (use with narrow base) NOTE: for use when section and drum remain in place. *This nipple assembly is furnished with split hy-temp seal and split washer to permit assembly.

27 34/35 Weld Nipple Assemblies (WNA s). Includes two piece nipple beveled for welding, locknut, split hy-temp seal and split washer. Product Code List Item Number Price 1 1 /2 x 6 WNA for Return Drum (Water or Steam) $ x 4 1 /2 WNA for Supply Drum (Water) x 5 1 /4 WNA for Supply Drum (Steam) /2 x 7 WNA Return Drum (use with narrow base) NOTE: For use when section and drum remain in place Wicking $ Insulating Cement, 45# per bag (see page 39 for quanities needed) Flue Door Set , Flue Door R.H. Assembly (includes Handle and Lining) , Flue Door L.H. Assembly (includes Handle and Lining) , Flue Door Handle Flue Door Lining, Top Flue Door Lining, Bottom Fire Door, Frame, Handle and Lining Fire Door Lining Smokehood Elbow with cleanout door , Smokehood Adapter ( 2 required) for new elbow #3346 on old back section # Smokehood Adapter (2 required) for old elbow #3041 and new back section # * Center Smokehood Section Smokehood Reducer, 14 x Smokehood Reducer, 14 x Smokehood Reducer, 14 x Back Section Cleanout Cover Cleanout Cover Insulation (back) Front Section Cleanout Cover Water Return Yoke 6-11 Section (for individual components see page 28) , Water Return Yoke Section (for individual components see page 28) , Steam Return Yoke 6-14 (for individual components see page 29) , *INTERCHANGEABILITY CHART FOR 3500 BACK SECTIONS AND SMOKEHOODS BACKSECTION ELBOWS SMOKEHOOD ADAPTERS old style new style none required *The 3047 Back Section has 25 1 /2 dimension between bolt hole centers for the elbow (or adapter #3347) assembly. The new Back Section #3345 has 22 1 /4 dimension between bolt hole centers matching the new elbow #3346. SUPPLY DRUM RETURN DRUM 8 (350 water)(340 steam+water)* 10 (steam w/baffl e) 6 (340,350)* Number Product Number Product Number Product of Code List of Code List of Code List Item Sections Weight Number Price Sections Weight Number Price Sections Weight Number Price 6 hole A $2, A $1, hole B 2, B $4, B 1, hole C 2, C 4, C 1, hole D 2, D 4, D 2, hole E 3, E 4, E 2, hole F 3, F 5, F 2, hole G 3, G 5, G 2, hole H 3, H 5, H 3, hole I 3, I 6, I 3, hole J 6, NOTE: 10 Steam Drum is one hole greater than number of section of boilers to accommodate drip connection. *For 340, Tappings on these drums may not match size and location of drum to be replaced. Check current 350 catalog for dimensions. 27

28 35 MILLS 3500A Water Return Components " WATER RETURN YOKE 4" - 6 TO 11 SECT. 5" - 12 TO 14 SECT. 3" CAP 3" CAP GROUP A WITH BUSHING GROUP D GROUP C WITH LOCKNUT NIPPLE 43 3/4" GROUP B WITH BUSHING VARIES SET UP WITH 4 1/2" FROM END OF DRUM TO FACE OF TEE 6 to 11 Section 12 to 14 Section Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price Group "A" & "B" Assembly (2 ea) 3" x 6" Locknut Nipple $ (3 ea) 3" Locknut " locknut washer " Hy-temp Hydronic Seal (2 ea) 3" x 3" x 3" Locknut Tee (2 ea) 3" Close Nipple (2 ea) 3" Cap Group "A" & "B" Assembly (2 ea) 3" x 6" Locknut Nipple $ (2 ea) 3" Locknut " locknut washer " Hy-temp Hydronic Seal " x 3" x 4" Locknut Tee " Close Nipple (2 ea) 3" Cap Group "C" Assembly w/ 6" running thread 3"x11" Locknut Nipple $ " Locknut " Locknut Washer " Hy-temp Hydronic Seal Group "C" Assembly w/ 6" running thread 4"x10¼" Locknut Nipple $ " Locknut " Locknut Washer " Hy-temp Hydronic Seal Group "D" Assembly 3" x 3" x 4" Locknut Tee $ " x 23½" Pipe Nipple Group "D" Assembly 4" x 4" x 5" Locknut Tee $ " x 23" Pipe Nipple

29 MILLS 3500A Steam Return Components 35 Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price Group "A" Special 3" x 2" Brushing w/ inside straight thread B (3125) $ " Hy-temp Hydronic Seal " Locknut " Locknut Washer " x 6" Locknut Nipple Group "B" 2" Hy-temp Hydronic Seal $ " Locknut " Locknut Washer " x 56¾" Locknut Nipple Group "C" Special 3" x 2" Bushing w/ inside straight thread B-1694(3125) $ " Hy-temp Hydronic Seal " Locknut " Locknut Washer " x 6" Locknut Nipple " x 2" x 2" Tee " Close Nipple " Cap Group "D" 2" x 2" x 2" Tee $ " Close Nipple " Cap " x 10½" Pipe Nipple " x 2" x 2" Special Tee for special joint B " Locknut " Hy-temp Hydronic Seal " Locknut Washer " x 5¼" Locknut Nipple Group "E" 2" 45 Elbow $ " x 2½" Pipe Nipple " x 2" x 2" Special Tee for special joint B " Locknut " Hy-temp Hydronic Seal " Locknut Washer " x 19" Locknut Nipple Plastic Cap

30 44/45 Product Code List Item Weight Number Price Hi-Set Front Section (450 & 451) R.H $2, Hi-Set Front Section (450 & 451) L.H , Lo-Set Front Section (M450L & 450L, 4500) R.H , Lo-Set Front Section (M450L & 450L, 4500) L.H , Forward Intermediate Section (440 - use Forward Intermediate Section only) , Rear Intermediate Section , Back Section , Front Section Replacement Left + Right... 1, , Back Section Replacement Left + Right... 1, , Extra tappings on replacement sections will be provided for an additional $50.00 per tapping. When replacing old style back sections 2949 L.H., 2948 R.H., 3265 L.H., 3264 R.H. - you must order the following: R.H. or L.H. Back Section L.H. or 3335 R.H. Smokehood Adapter includes: Seal Plate and Bolts Connecting Strip Cleanout Plates with connecting hardware... $2, If current 3339 Back Section replaces an old style R.H. Back Section 1 2 Drum Plug must be ordered to plug equalizing tapping in old style L.H. Back Section $ Water Return Yoke 450/ $2, Steam Return Yoke 450/ , Water Return Yoke M450/4500 (for individual components see page 32) , Steam Return Yoke M450/4500 (for individual components see page 33) , Water Return Yoke Grooved Pipe (refer to page 33) , x 4 1 /2 SNA for Supply Drum $ x 6 SNA for Return Drum x 7 Return Drum (use with narrow base) x 10 Equalizing Unit NOTE: SNA s can be used only if drum or section is removed before replacing section. Standard Nipple Assemblies (SNA s). Includes nipple, locknut, hy-temp seal and washer (see page 26 for illustration). 2 x 6 for Return Drum (This RNA is furnished with split hy-temp seal and split washer to permit assembly) $ x 10 RNA for Equalizing Unit (Not used on current back sections) x 7 Return Drum (use with narrow base) NOTE: RNA s are used when section and drum remain in place. Replacement Nipple Assemblies (RNA s). Includes nipple, extension piece, locknut, split hy-temp seal and split washer (see page 26 for illustration) 30 2 x 7 WNA for Return Drum (use with narrow base) $ x 4 1 /2 WNA for Supply Drum x 6 WNA for Return Drum x 10 WNA for Equalizing Unit NOTE: WNA s are used when section and drum remain in place. Welded Nipple Assemblies (WNA s). Includes two piece nipple beveled for welding, locknut, split hy-temp seal and split washer (see page 27 for illustration).