Application Engineering
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1 Application Engineering Index February 22, 2012 INDEXING AND CLASSIFICATION SYSTEM APPLICATION ENGINEERING MANUALS (these manuals come in a separate binder which can be ordered) Application Engineering B U L L E T I N AE-101 AE-102 AE-103 AE-104 AE-105 AE-6400 Fundamentals of Refrigeration Refrigeration System Components The Refrigeration Load System Design Installation and Service Electrical Handbook APPLICATION ENGINEERING BULLETINS SECTION 04: COMPRESSORS Air Conditioning Application of Model BR Compressor 6/ External Discharge Line Muffl ers for BR Compressors 2/ ZR84KC(E) TO ZR190KC(E) AND ZP90KCE TO ZP182KCE Copeland Scroll Compressors 1/ ZPS Modulating Copeland Scroll Ultratech Compressor 9/ Application Guidelines for 1.5 to 6.75 Ton Refrigerant R-22, 407C, 134a Copeland Scroll Compressors 1/ Application Guidelines for ZR90K3 to ZR19M3 and ZR250KC to ZR300KC Copeland Scroll Compressors 8/ CR_KQ, CR_K6, CR_K7 Hermetic Reciprocating Compressors 11/ ZP16 to ZP44K3E and ZP16 to ZP54K5E R-410A Copeland Scroll Compressors 5/ ZRH**KJE and ZBH**KJE Horizontal Scroll Compressors 9/ ZRHV72KJE AND ZBHV45KJE Variable Speed Horizontal Scroll Compressors 1/ Application Guidelines for 1.5 to 3.5 Ton Model CP R-410A Hermetic Reciprocating Compressors 11/ ZP50 to ZP57K3, ZP61 to ZP91KC, and ZP70 to ZP83KW R-410A 5 to 7.5 Ton Copeland Scroll Compressors 1/ ZR16 to ZR54K5E R-22 and R-407C 1.5 to 5 Ton Copeland Scroll Compressors 1/11 General Mounting Parts for Copeland Compressors 11/ Discharge Line Muffl ers 3/ Production Line Starting Conditions for Copelaweld PSC Compressors 8/ Torque Values on Copeland Brand Products 5/ Regulatory Agency File Numbers U.L.- C.S.A - M.E.A. (New York City) 5/ Factors to Consider in Converting Compressor Rated Capacity to Actual Capacity 12/ Motor Horsepower vs. Compressor Effi ciency 1/ Megohm Values of Copeland Compressors 8/92 Refrigeration Extending Medium Temperature R-502 Compressors and Condensing Units 12/ Medium Temperature R-22 Copelaweld Compressors 12/ HFC-134a Refrigerant Guidelines 6/ Application Guidelines for Glacier K3 Refrigeration Scroll Compressors 1/ Extended Medium Temperature R-404A/507 Hermetic Compressors and Condensing Units 12/ Application Guidelines for K4 Refrigeration Scroll Compressors 2-6 Horsepower 3/ Application Guidelines for K4 Refrigeration Copeland Scroll Compressors Horsepower 3/ Application Guidelines for AF, AR & AS Refrigeration Hermetic 1/8-1 Horsepower Compressors 2/ Application Guidelines for RF Low Temperature Refrigeration Compressors 3/ Application Guidelines for CF Refrigeration Compressors and Condensing Units 2/ Application Guidelines for Glacier K4 Refrigeration Horizontal Scroll Compressor 2-6 Horsepower 12/ Application Guidelines for ZBKC /ZBKCE Refrigeration Scroll Compressors 1.3 to 6 HP 1/ Application Guidelines for ZB*KC/ZB*KCE Refrigeration Scroll Compressors 7 to 15 HP 2/12 Date
2 Economized Vapor Injection (EVI) Compressors 10/ ZRHV72KJE and ZBHV45KJE Variable Speed Horizontal Scroll Compressors 1/ Application Guidelines for RFT, RRT, RST Compressors 2/ Application Guidelines for Copeland Scroll Horizontal Cryogenic Compressors ZCH22/72 9/ Upgrade Procedures for Parallel Applications Using Digital Capacity Control for Copeland and Intelligent Store Discus Refrigeration Compressors (for 3D Discus) 1/ Copeland Scroll Compressors for CO2 Subcritical Refrigeration (R744) 6/ Upgrade Procedures for Parallel Applications Using Digital Capacity Control for Copeland and Intelligent Store Discus Refrigeration Compressors (for 4D & 6D Discus) 1/ Guide for the Use of R-290 2/ Application Guidelines for ZF*K5E & ZB*K5E Copeland Scroll K5 Refrigeration Compressors 8-17 HP with CoreSense Diagnostics 12/ Application Guidelines for ZS**KAE Copeland Scroll Refrigeration Compressors HP 2/12 Semi-Hermetic Identifi cation of Port Locations in Heads of Copelametic Compressors 6/ Cooling Requirements for Copelametic and Copeland Discus Compressors 5/ Copeland Oil Pumps 6/ Copelametic Tandem Compressors Application and Service Instructions 3/ Non-Standard Stator Cover Identifi cation 9/ Model 8D Compressors 12/ Oil Charges for Copelametic Compressors 12/ Discus R-22 Envelope Extended 5/ Copeland Discus Demand Cooling 4/ Using Air-Cooled Copelametic Compressors for Low Temperature HCFC-22 Applications 2/ Low Condensing Temperature Bulletin 9/ Discus Optimized Medium Temperature Models Bulletin 10/08 SECTION 05: CONDENSERS Water Flow Requirement and Water Pressure Drop for Copeland Water Cooled Condensing Units 1/ Care and Cleaning of Air Cooled Condensing Units 10/ Copeland Scroll Outdoor Condensing Unit 10/11 SECTION 08: ELECTRONICS AND CONTROL DEVICES SENTRONIC AND SENTRONIC+ - Electronic Oil Pressure Control 11/ SENTRONIC+ Electronic Oil Pressure Control 2/ Copeland Digital Compressor Controller 3/ Emerson Climate Technologies Intelligent Store Discus v1.0 Operators Manual 3/ Copeland PerformanceAlert Diagnostic Module 3/ Intelligent Store Discus 2.0 7/ Noise Filter Installation Instructions for Intelligent Store Discus 2.0 Communications Network 10/ Copeland Sentronic 3 Electronic Oil Pressure Control 8/ CoreSense Protection for Copeland Discus Compressors 12/ Intelligent Store Discus 2.1 7/ SecureStart for Copeland Scroll Compressors 10/ Electronic Unit Controller 2/ CoreSense Diagnostics for Copeland Scroll Air Conditioning Compressors 1/ CoreSense Communications for 20 to 40 Ton Copeland Scroll Air Conditioning Compressors 1/ CoreSense Diagnostics for Copeland Scroll UltraTech Air Conditioning Compressors 10/11 SECTION 09: MOTORS Terminal Plate Connections for Dual Winding Compressors 2/ Copeland Nameplate Amperage Rating 6/ Single Phase Motors - Frequent Causes of Failure 12/ Copeland Nameplate Voltages 5/ Power Factor Correction 8/ Maximum Continuous Current Rating for Copeland Compressors 12/ Copelaweld Motor Terminal Connections 12/99 SECTION 10: MOTOR PROTECTORS AND STARTING EQUIPMENT The Effect of Electrical Components on Motor Protection 10/ Recommended Contactor Selection for Three Phase Motor Control 2/ The Electronic Motor Protector 6/04
3 Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State Protected Compressors 2/ Guidelines and Recommendations for Selecting Start Components for Copeland Brand Compressors 6/ Guidelines to Using a Three Phase Voltage Monitor 9/00 SECTION 11: ACCESSORIES Suction Accumulators 2/ Suction Accumulators for Heat Pump Applications 12/ Liquid Line Filter-Driers 6/08 SECTION 17: BASIC APPLICATION RECOMMENDATIONS The Effect of Defrost Control on Compressor Operation 10/ Design Consideration for Refrigerant Receivers 10/ High Pressure Controls 1/ Non-Standard Application of Copeland Compressors 1/ Low Ambient Compressor Operation 3/ Parallel Compressor Operation 8/ Application of Immersion Type Crankcase Heaters 9/ System Design for Bulk Milk Tank Refrigeration 12/ Air to Air Heat Pump System Design 3/ Design Considerations for High Ambient Conditions 9/ Design Considerations for Heat Reclaim Systems 2/ System Design for Container Refrigeration 2/ Compressor Overheating 3/ Compressor Selection for Mobile or Transport Applications 2/ Compressor Short Cycling - An Unrecognized Problem 4/ Air to Water Heat Pump Cycles 4/ Compression Ratio as it Affects Compressor Reliability 12/ Oil Additives 4/ Switching Refrigerants in Field Installations 12/ Oil Management for Scroll Compressors in Parallel Applications 4/ System Design Considerations for Frozen Beverages and Soft Serve 1/10 SECTION 19: LOW TEMPERATURE SYSTEMS, SINGLE AND TWO STAGE Copelametic Two Stage Compressors, Application and Service Instructions 12/04 SECTION 20: TRANSPORT REFRIGERATION Transport Refrigeration 6/ Low Limit Pressure Controls for Low Temperature Truck Applications 3/93 SECTION 21: CAPACITY CONTROL Hot Gas Bypass Control Systems 10/ Internal Capacity Control Valves for 4, 6, and 8 Cylinder Compressors 4/ External Capacity Control Valves for 9R and 9D Compressors 2/ MODULOAD - Capacity Control for 3D Compressors 2/ Digital Capacity Control for Refrigeration Scroll Compressors 2/ Digital Capacity Control For Copeland And Intelligent Store Discus Refrigeration Compressors 11/ Use of Variable Frequency Drives (VFDs) with Copeland Scroll and Discus Compressors 11/11 SECTION 22: REFRIGERATION MIGRATION AND CHARGE LIMITATIONS Liquid Refrigerant Control in Refrigeration and Air Conditioning Systems 4/ Off Cycle Motor Heat for Liquid Refrigerant Migration Control 10/84 SECTION 23: ELECTRICAL CONTROL CIRCUITS Recommended Control Circuits for Liquid Refrigerant Control 12/89 SECTION 24: INSTALLATION Principles of Cleaning Refrigeration Systems 7/08 SECTION 25: TESTING, SERVICE, AND WARRANTY Air Cycle Testing of Reciprocating Compressors 9/ Safe Handling of Compressed Gases When Testing or Cleaning Refrigeration Systems 6/ Use of Reclaimed Refrigerant In Copeland Compressors 6/05
4 SECTION 28: REFRIGERANTS AND LUBRICANTS Approved Refrigerants and Lubricants Refrigerants/Lubricants Approved For Use In Copeland Compressors 2/12 FAQ 2005ES-46 Frequently Asked Questions (FAQ) for Refrigerants and Lubricants 10/07 Guidelines for Refrigerant Conversions 1284 Switching Refrigerants in Field Installations 12/ CC-54 Refrigerant Changeover Guidelines HCFC R-22 to HFC R-404A/R507 9/ CC-13 Refrigerant Changeover Guidelines HCFC R-22 to HFC R-422A/D 9/ ECT-19 Refrigerant Changeover Guidelines HCFC R-22 to HFC R-438A for Medium and Low Temperature Applications 9/ Refrigerant Changeover Guidelines CFC-12 to R-401A (MP39) 10/ Refrigerant Changeover Guidelines CFC-12 to R-401B (MP66) 10/ Refrigerant Changeover Guidelines CFC-12 to HFC-134a 10/ Refrigerant Changeover Guidelines R-502 to R-402A/R-408A 10/ Refrigerant Changeover Guidelines CFC R-502 to HFC R-404A/R / Refrigerant Changeover Guidelines R-22 to R-407C 9/10 Oils - MSDS and Additives 1282 Oil Additives 4/07 MSDS-998-A Copeland 998-A & 05 6/00 MSDS-998-E Copeland 998-E & 05 7/00 MSDS-998-E Copeland 998-E & 05 6/00 MSDS Copeland Blended White Oil ( ) 4/00 MSDS-Copeland3MAW Copeland 3MAW LUBRICANT (32 cst) 8/98 MSDS-Copeland46CST 46 assembly oil (46 cst) 8/98 MSDS-Copeland46FBAPOE Copeland 46 FBAPOE (E-00914) 8/97 MSDS-CP-4600seriesPAO CP-4600 Series PAO 6/98 MSDS-EmkarateRL22CF EMKARATE RL22CF 4/04 MSDS-EmkarateRL22CFQ EMKARATE RL 22CFQ 4/04 MSDS-EmkarateRL22D EMKARATE RL 22D 4/04 MSDS-EmkarateRL32-3MAF Lubrizol EMKARATE RL 32-3MAF Lubrizol 2/08 MSDS-EmkarateRL32-3MAF Uniqema EMKARATE RL 32-3MAF Uniqema 9/05 MSDS-EmkarateRL32-3MAFQ EMKARATE RL 32-3MAFQ 2/08 MSDS-EmkarateRL32CF EMKARATE (TM) RL 32CF 4/02 MSDS-Suniso3GS SUNISO 3GS Refrigeration Oil 6/05 MSDS-Suniso160 SUNISO 160 Refrigeration Oil 6/05 MSDS-SunisoAKB200A SUNISO AKB 200-A 2/00 MSDS-Oil Oil 9/10 MSDS-Oil Oil 9/10 MSDS-Oil-PGS-Series PGS68, PGS100, PGS150, PGS220, PGS460 Oil 9/10 Refrigerants for Commercial Refrigeration Applications 2005ECT-162 Refrigerants for Commercial Refrigeration Applications - White Paper 5/09 Use and Disposal of Refrigerants 1105 Principles of Cleaning Refrigeration Systems 7/ Safe Handling of Compressed Gases When Testing or Cleaning Refrigeration Systems 6/ Use of Reclaimed Refrigerant In Copeland Compressors 6/05 NUMERICAL INDEX Air Cycle Testing of Reciprocating Compressors 9/ Terminal Plate Connections for Dual Winding Compressors 2/ Identifi cation of Port Locations in Heads of Copelametic Compressors 6/ Principles of Cleaning Refrigeration Systems 7/ Mounting Parts for Copeland Compressors 10/ Copelametic Two Stage Compressors, Application and Service Instructions 12/ Cooling Requirements for Copelametic and Copeland Discus Compressors 5/ Suction Accumulators 2/ Transport Refrigeration 6/72
5 Copeland Nameplate Amperage Rating 6/ Hot Gas Bypass Control Systems 10/ Copeland Oil Pumps 6/ Copelametic Tandem Compressors Application and Service Instructions 3/ Water Flow Requirement and Water Pressure Drop for Copeland Water Cooled Condensing Units 1/ Safe Handling of Compressed Gases When Testing or Cleaning Refrigeration Systems 6/ Discharge Line Muffl ers 3/ Liquid Refrigerant Control in Refrigeration and Air Conditioning Systems 4/ Production Line Starting Conditions for Copelaweld PSC Compressors 8/ The Effect of Electrical Components on Motor Protection 10/ The Effect of Defrost Control on Compressor Operation 10/ Low Limit Pressure Controls for Low Temperature Truck Applications 3/ Non-Standard Stator Cover Identifi cation 9/ Single Phase Motors - Frequent Causes of Failure 12/ Design Consideration for Refrigerant Receivers 10/ High Pressure Control 1/ Internal Capacity Control Valves for 4, 6, and 8 Cylinder Compressors 4/ Torque Values on Copeland Brand Products 5/ Recommended Control Circuits for Liquid Refrigerant Control 12/ External Capacity Control Valves for 9R and 9D Compressors 2/ Copeland Nameplate Voltages 5/ Off Cycle Motor Heat for Liquid Refrigerant Migration Control 10/ Non-Standard Application of Copeland Compressors 1/ Low Ambient Compressor Operation 3/ Parallel Compressor Operation 8/ Application of Immersion Type Crankcase Heaters 9/ Application of Model BR Compressor 6/ System Design for Bulk Milk Tank Refrigeration 12/ Air to Air Heat Pump System Design 3/ Recommended Contactor Selection for Three Phase Motor Control 2/ Suction Accumulators for Heat Pump Applications 12/ Power Factor Correction 8/ Maximum Continuous Current Rating for Copeland Compressors 12/ Design Considerations for High Ambient Conditions 9/ Design Considerations for Heat Reclaim Systems 2/ Regulatory Agency File Numbers U.L.- C.S.A - M.E.A. (New York City) 5/ System Design for Container Refrigeration 2/ Compressor Overheating 3/ Compressor Selection for Mobile or Transport Applications 2/ Compressor Short Cycling - An Unrecognized Problem 4/ Air to Water Heat Pump Cycles 4/ The Electronic Motor Protector 6/ Model 8D Compressors 12/ Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State Protected Compressors 2/ Compression Ratio as it Affects Compressor Reliability 12/ Copelaweld Motor Terminal Connections 12/ Guidelines and Recommendations for Selecting Start Components for Copeland Brand Compressors 6/ Factors to Consider in Converting Compressor Rated Capacity to Actual Capacity 12/ Motor Horsepower vs. Compressor Effi ciency 1/ SENTRONIC AND SENTRONIC+ - Electronic Oil Pressure Control 11/ MODULOAD - Capacity Control for 3D Compressors 2/ External Discharge Line Muffl ers for BR Compressors 2/ Oil Charges for Copelametic Compressors 12/ Oil Additives 4/ Discus R-22 Envelope Extended 5/ Switching Refrigerants in Field Installations 12/ Extending Medium Temperature R-502 Compressors and Condensing Units 12/ Copeland Discus Demand Cooling 4/ Use of Reclaimed Refrigerant In Copeland Compressors 6/ Using Air-Cooled Copelametic Compressors for Low Temperature HCFC-22 Applications 2/ Medium Temperature R-22 Copelaweld Compressors 12/ Megohm Values of Copeland Compressors 8/ HFC-134a Refrigerant Guidelines 6/ Application Guidelines for Glacier K3 Refrigeration Scroll Compressors 1/ Liquid Line Filter-Driers 6/ Extended Medium Temperature R-404A/507 Hermetic Compressors and Condensing Units 12/ Application Guidelines for K4 Refrigeration Scroll Compressors 2-6 Horsepower 3/11
6 Application Guidelines for K4 Refrigeration Copeland Scroll Compressors Horsepower 3/ ZR84KC(E) TO ZR190KC(E) AND ZP90KCE TO ZP182KCE Copeland Scroll Compressors 1/ Application Guidelines for AF, AR & AS Refrigeration Hermetic 1/8-1 Horsepower Compressors 2/ Application Guidelines for RF Low Temperature Refrigeration Compressors 3/ Application Guidelines for CF Refrigeration Compressors and Condensing Units 2/ Application Guidelines for Glacier K4 Refrigeration Horizontal Scroll Compressor 2-6 Horsepower 12/ ZPS Modulating Copeland Scroll Ultratech Compressor 9/ Application Guidelines for 1.5 to 6.75 Ton Refrigerant R-22, 407C, 134a Scroll Compressors 1/ Guidelines to Using a Three Phase Voltage Monitor 9/ SENTRONIC+ Electronic Oil Pressure Control 2/ Application Guidelines for ZR90K3 to ZR19M3 and ZR250KC to ZR300KC Copeland Scroll Compressors 8/ Application Guidelines for ZBKC /ZBKCE Refrigeration Scroll Compressors 1.3 to 6 HP 1/ Application Guidelines for ZB*KC/ZB*KCE Refrigeration Scroll Compressors 7 to 15 HP 2/ Digital Capacity Control for Refrigeration Scroll Compressors 2/ Oil Management for Scroll Compressors in Parallel Applications 4/ Economized Vapor Injection (EVI) Compressors 10/ Copeland Scroll Digital Compressor Controller 3/ CR_KQ, CR_K6, CR_K7 Hermetic Reciprocating Compressors 11/ ZP16 to ZP44K3E and ZP16 to ZP54K5E R-410A Copeland Scroll Compressors 5/ Low Condensing Temperature Bulletin 9/ Discus Optimized Medium Temperature Models Bulletin 10/ Emerson Climate Technologies Intelligent Store Discus Operators Manual 3/ ZRH**KJE and ZBH**KJE Horizontal Scroll Compressors 9/ Care and Cleaning of Air Cooled Condensing Units 10/ ZRHV72KJE AND ZBHV45KJE Variable Speed Horizontal Scroll Compressors 1/ Application Guidelines for RFT, RRT, RST Compressors 2/ Application Guidelines for Copeland Scroll Horizontal Cryogenic Compressors ZCH22/72 9/ Copeland PerformanceAlert Diagnostic Module 3/ Intelligent Store Discus 2.0 7/ Application Guidelines for 1.5 to 3.5 Ton Model CP R-410A Hermetic Reciprocating Compressors 11/ Digital Capacity Control For Copeland and Intelligent Store Discus Refrigeration Compressors 11/ Upgrade Procedures for Parallel Applications Using Digital Capacity Control for Copeland and Intelligent Store Discus Refrigeration Compressors (for 3D Discus) 9/ System Design Considerations for Frozen Beverages and Soft Serve 1/ Noise Filter Installation Instructions for Intelligent Store Discus 2.0 Communications Network 10/ ZP50 to ZP57K3, ZP61 to ZP91KC, and ZP70 to ZP83KW R-410A 5 to 7.5 Ton Copeland Scroll Compressors 1/ Copeland Sentronic 3 Electronic Oil Pressure Control 8/ CoreSense Protection for Copeland Discus Compressors 12/ Intelligent Store Discus 2.1 7/ Use of Variable Frequency Drives (VFDs) with Copeland Discus Compressors 11/ SecureStart for Copeland Scroll Compressors 10/ Copeland Scroll Compressors for CO2 Subcritical Refrigeration (R744) 6/ Upgrade Procedures for Parallel Applications Using Digital Capacity Control for Copeland and Intelligent Store Discus Refrigeration Compressors (for 4D & 6D Discus) 10/ ZR16 to ZR54K5E R-22 and R-407C 1.5 to 5 Ton Copeland Scroll Compressors 1/ Electronic Unit Controller 2/ Copeland Scroll Outdoor Condensing Unit 10/ CoreSense Diagnostics for Copeland Scroll Air Conditioning Compressors 9/ Guide for the Use of R-290 2/ Application Guidelines for ZF*K5E & ZB*K5E Copeland Scroll K5 Refrigeration Compressors 8-17 HP with CoreSense Diagnostics 12/ CoreSense Communications for 20 to 40 Ton Copeland Scroll Air Conditioning Compressors 10/ CoreSense Diagnostics for Copeland Scroll UltraTech Air Conditioning Compressors 10/ Application Guidelines for ZS**KAE Copeland Scroll Refrigeration Compressors HP 2/12
INDEXING AND CLASSIFICATION SYSTEM
Application Engineering Bulletin Index November 10, 2016 APPLICATION ENGINEERING MANUALS (Manuals come in a separate binder which can be ordered) AE-101 Fundamentals of Refrigeration AE-102 Refrigeration
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