Copeland Scroll ( HP) ZB*KA and ZF*KA for Refrigeration

Transcription

1 Copeland Scroll ( HP) ZB*KA and ZF*KA for Refrigeration Copeland Scroll ZB*KA: Medium Temperature Copeland Scroll ZF*KA: Low Temperature 1

2 Contents Market Dynamics GWP Refrigerant Update Current DOE /EPA Overview Product Application Overview Features & Benefits ZB & ZF Product Applications and Advantages ZB & ZF AWEF Outlook Product Overview Technical Specifications Positioning / Nomenclature Dimensions, Capacity, Qualified Refrigerants Performance Envelope Field Test Summary Support Information Availability / Lead Times / Bill of Material Definition Reference Material (UL, Application Engineering Bulletins, Service Parts, etc.) 2

3 Market Dynamics 3

4 4 Lower GWP Refrigerant Use and Minimum Energy Efficiency Regulations Require Industry to Balance the Equation Reduce energy consumption with optimized refrigeration equipment system performance Reduce GWP with refrigerant choices that minimize impact to equipment performance Preserve reliability, serviceability and safety. Understand the toxicity, flammability and pressure implications Preserve or reduce total cost of ownership Balancing Four Basic Variables To Serve Customer Needs 4

5 Refrigerants & Regulations Supermarket (Rack) Walk-In (Remote CDU) Cooler Freezer Reach-In (Stand Alone) Cooler Freezer Ice Machines <2,200 BTU >2,200 BTU Soft Serve/Frozen Bev. <2500 GWP 1/1/17 7/10/17 3/27/ % 1/1/18 1/1/18 <2500 GWP 5-15% 1/1/19 7/10/20 <600 GWP 20-40% 20-30% <600 GWP <1500 GWP 1/1/20 1/1/21 CARB: All Commercial Refrigeration <150 GWP, Effective Date TBD 5

6 Product Application Overview Features & Benefits 6

7 ZB*KA Applications and Features Walk In Cooler Reach In Cooler Soft Serve/ FCB Scroll Efficiency Passes Medium Temperature Outdoor AWEF Efficiency Standard Scroll Reliability 70% Fewer Moving Parts Than Reciprocating Over 2 Million Start/Stop Cycles Tested Performance Improves Over Time! Smooth Scroll Movement Low Sound & Vibration Wide Operating Envelope From -10ºF To 45ºF Qualified For R-404A, R507, R-448A, R-449A, R-134a, R-407A/C/F, & R-22 More Voltage Options: PFV, PFJ, PFA, & TF5 (TFD released at later date) Smallest Displacements in Refrigeration Scroll 7

8 AWEF Score Reciprocating Scroll ZB*KA: Enhanced Medium-Temp Outdoor AWEF Efficiencies Emerson ZB Emerson ZB Emerson ZB Competitor Model Competitor Model 29% Emerson RST64 DOE Min. Requirement 5.0 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 AWEF Capacity AWEF MT Outdoor Assumptions: Evap. = 23⁰F, RG = 41⁰F, SC = 5⁰F, Fan Power = 175 W ZB*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors 8

9 ZF*KA Applications and Features Walk In Freezer Reach In Freezer Scroll Efficiency Passes Low Temperature Outdoor AWEF Efficiency Standard Scroll Reliability 70% Fewer Moving Parts Than Reciprocating Over 2 Million Start/Stop Cycles Tested Performance Improves Over Time! Smooth Scroll Movement Low Sound & Vibration Wide Operating Envelope From -40ºF To 10ºF Qualified For R-404A, R507, R-448A, R-449A, R-407A/C/F, & R-22 More Voltage Options: PFV, PFJ, TFD, TF5 Smallest Displacements in Refrigeration Scroll 9

10 AWEF Score Reciprocating Scroll ZF*KA: Exceeding Low-temp Outdoor AWEF Efficiency Targets 3.60 Emerson ZF Emerson ZF04 Emerson ZF Emerson ZF03 Competitor Model 2.80 DOE Min. Requirement Competitor Model Competitor Model 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 AWEF Capacity (btu/hr) ZF*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors Presentation name (update in Slide Master) 10

11 Product Overview Technical Specifications 11

12 Medium Temp Low Temp Scroll Versus Hermetic Reciprocating [3/4 HP to 4.5 HP] Low Temp. Scroll vs. Recip. Capacity Comparison (404A, -25/105/40RG* Op. Point, 2-13 kbtu) New Product Fixed Only Fixed & Digital ZF*K4 Scroll ZF*KA RG ZS*KA Hermetic Scroll Hermetic CF*K6 ZB*KC ZB*KA ZS*KA CS*K6 RST*C Capacity (kbtu) Medium Temp Scroll vs. Recip. Capacity Comparison (404A, 20/120/65RG Op. Point, kbtu) RG Capacity (kbtu) Note: Cross-Reference Ultimately Depends On Operating Conditions. 12

13 Copeland Scroll ZB*KA Product Specifications Medium Temp ZB06KAE ZB07KAE ZB08KAE 20/120/65 RG, 448A 5,831 6,982 8,209 Efficiency 20/120/65 RG, 448A /120/65 RG, 407A 5,612 6,951 8,197 Efficiency 20/120/65 RG, 407A /120/65 RG, 404A 5,896 7,191 8,216 Efficiency 20/120/65 RG, 404A Running Sound (Nominal) Vibration (Nominal) Vibration (Max) Length (in.) Width (in.) Height (in.) Displacement 60Hz) Connection (Suction & Discharge) 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST Voltage (60Hz) 115 V, 1 ph (PFA) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 115 V, 1 ph (PFA) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 115 V, 1 ph (PFA) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) Refrigerants R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a Smallest Displacements in Refrigeration Scroll 13

14 Copeland Scroll ZB*KA Compressor Dimensions Height From Grommet ZB06/07/08 Existing ZS*KA (A) Overall 14.94in. (379.5mm) 15.25in. (387.4mm) (B) Discharge 13.93in. (353.8mm) ½ Fitting 14.24in. (361.7mm) ½ Fitting (C) Suction (D) Fusite 10.51in. (267.0mm) ¾ Fitting 10.41in. (264.3mm) 10.85in. (275.53mm) ¾ Fitting 9.97in. (253.35mm) D C B A 14

15 CONDESNING TMEPERATURE ( F) Copeland Scroll ZB*KA Operating Envelope R404A, R507, R407A, R448A/449A, R407C R-407A/448A/449A/407C Require SH = 20 F Limit RG = 65 F EVAPORATING TEMPERATURE ( F) 15

16 Copeland Scroll ZF*KA Product Specifications Low Temp ZF03KAE ZF04KAE ZF05KAE ZF07KAE -25/105/40 RG, 448A 2,496 3,225 3,847 6,125 Efficiency -25/105/40 RG, 448A /105/40 RG, 407A 2,496 3,225 3,847 6,125 Efficiency -25/105/40 RG, 407A /105/40 RG, 404A 2,595 3,442 4,250 6,790 Efficiency -25/105/40 RG, 404A Running Sound (Nominal) Vibration (Nominal) Vibration (Max) Length (in.) Width (in.) Height (in.) Displacement 60Hz) Connection (Suction & Discharge) 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST Voltage (60Hz) Refrigerants 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 460V, 3 ph (TFD) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 460V, 3 ph (TFD) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 460V, 3 ph (TFD) 265 V, 1 ph (PFJ) V, 1 ph (PFV) V, 3 ph (TF5) 460V, 3 ph (TFD) R404A, R507, R407A, R404A, R507, R407A, R404A, R507, R407A, R404A, R507, R407A, R407C, R407F, R448A, R407C, R407F, R448A, R407C, R407F, R448A, R407C, R407F, R448A, R449A, R22 R449A, R22 R449A, R22 R449A, R22 Smallest Displacements in Refrigeration Scroll 16

17 Copeland Scroll ZF*KA Compressor Dimensions Height From Grommet (A) Overall (B) Discharge (C) Injection (D) Suction ZF03/04/05/ in. (387.4mm) 14.24in. (361.7mm) ½ Fitting 12.3in. (312.43mm) 3/8 Fitting 10.5in. (267.18mm) ¾ Fitting Existing ZS*KA 15.25in. (387.4mm) 14.24in. (361.7mm) ½ Fitting N/A 10.85in. (275.53mm) ¾ Fitting (E) Fusite 9.97in. (253.35mm) 9.97in. (253.35mm) Add 1.1 to Dim. A to account for injection package E C D B A 17

18 Cond. Temp. ( F) Cond. Temp. ( C) Copeland Scroll ZF*KA Operating Envelope R404A, R407A, R448A/R449A, R507, R407C, R407F Evap. Temp. ( C) Evap. Temp. ( F) Same As Low Temp ZF**K4 Envelope 18

19 Copeland ZB*KA and ZF*KA Scroll Shows Strong Performance & Reliability In The Field Field Test Summary Up to 12 Model / Applications Tested Low Temp & Medium Temp Models Indoor & Outdoor Applications Multiple Refrigerants Evaluated R404A, R407A, R448A Med Temp Data (ZB*KA) Over 100,000 Hours Of Field & Reliability Testing Low Temp Data (ZF*KA) Field Test Data Confirms Expected Performance & Product Reliability 19

20 Support Material 20

21 21

22 Availability / Lead Time Product Availability Medium Temp Model PFA (115/60) PFJ (265/60) PFV (230/60 & 208/50) TF5 (230/60 & 200/50) TFD (460/60 & 400/50) ZB06KAE Now Now Now Now TBD ZB06KAE Now Now Now Now TBD ZB08KAE Now Now Now Now TBD Low Temp Model PFA (115/60) PFJ (265/60) PFV (230/60 & 208/50) TF5 (230/60 & 200/50) TFD (460/60 & 400/50) ZF03KAE N/A Now Now Now TBD ZF04KAE N/A Now Now Now Now ZF05KAE N/A Now Now Now Now ZF07KAE N/A Now Now Now Now Lead Time - OEM orders 3 Week Lead Time for 1 phase 4 Week Lead Time for 3 phase For Additional Questions Please Contact Your District Sales Manager 22

23 Bill Of Material Options Medium Temp Model PFA (115/60) PFJ (265/60) PFV (230/60 & 208/50) TF5 (230/60 & 200/50) TFD (460/60 & 400/50) ZB06KAE -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 ZB06KAE -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 ZB08KAE -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 Low Temp Model PFA (115/60) PFJ (265/60) PFV (230/60 & 208/50) TF5 (230/60 & 200/50) TFD (460/60 & 400/50) ZF03KAE N/A -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 ZF04KAE N/A -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 ZF05KAE N/A -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, 818 ZF07KAE N/A -118, 600, 618, , 600, 618, , 600, 618, , 600, 618, : OEM 600 & 618: International 818: Service For Additional Questions Please Contact Your District Sales Manager 23

24 24 Additional Resources Available by Registering for Online Product Information: Application Engineering Bulletin AE & AE Reference Drawings UL Information File SA2337, LT: Vol. 15, Sec. 2 MT: Vol. 22, Sec. 1 Electrical Information Performance Information & Coefficients Accessories List

25 Service Kits & Accessories Description Comments Kit Number Models Spacer-Mounting Assembly Durometer, 1.45" OD, 0.44" ID, 0.75" Height All Models Power Cable Molded Plug Black/Yellow/Red 10 GA Wire All Models Power Cable Molded Plug Black/Charcoal Gray/Light Gray 10 GA Wire All Models Power Cable Molded Plug Trnasport Style With Retention Clip Kit 12 GA All Models Power Cable Molded Plug Transport Style With Retention Clip Kit 12 GA All Models Cap Start Kit All Models Run Cap Kit w/clamp Run Cap 20 MFD / 370V ZF05/08KAE-PFJ ZF03/04KAE-PFV/J Run Cap Kit w/clamp Run Cap 370V / 30 MFD ZF05KAE-PFV Run Cap Kit w/clamp Run Cap 45 MFD / 370V ZF07KAEPFV/J Crankcase Heater Kit 240V, 40W, Wrap Around 21" Lead Length All Models Crankcase Heater Kit 120V, 40W, Wrap Around 21" Lead Length All Models Crankcase Heater Kit 480V, 40W 21.25" Length All Models Crankcase Heater Kit 575V, 40W 21.25" Length All Models Heater Junction Box Kit All Models Relay Potential All Models Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread All Models Service Valves and Adapters Stub Tube to Rotalock, 1/2" Sweat (OD Applied) to 1"-14 Thread All Models Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread and 1/2" Sweat to 1"-14 Thread All Models 29" Conduit Adapter Kit for Molded Plug Molded Plug Not Included All Models Heater Junctiion Box Kit All Models Service Valve 3/4 Kit Suction Rotalock All Models Service Valve 1/2 Kit Service Valve Kit, 1"-14 Thread to 1/2" Sweat All Models Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat All Models Discharge Line Thermostat Kit, 1/2" DLT-Stat 12" Lead, 2-Wire All Models Discharge Line Thermostat Kit, 1/2" DLT-Stat 36" Lead, 2-Wire All Models Discharge Line Thermostat Kit, 1/2" DLT-Stat 36" Lead, 2-Wire with Alarm All Models Kit-Valve DTC Kit ZF04, ZF04, ZF05, ZF07 Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat and 1"-14 Thread to 1/2" Sweat All Models Discharge Line Thermostat Kit, 1/2" DLT-Stat 12" Lead, 2-Wire All Models Run Cap Kit w/clamp Run Cap 35 MFD / 370V ZB08/07/06KAE-PFA/V ZB06KAE-PFJ Run Cap Kit w/clamp Run Cap 40 MFD / 370V ZB08/07KAE-PFJ Low Temp ZF*KA Models Required DTC Kit 25

26 Contacts Sales: Consult your local account representative Marketing: Allen Wicher Director, Marketing Application Engineering: Todd Devore Director, Technical Support Services 26