REGISTRATION WITH CONSULTANTS / INSPECTION AGENCIES

Size: px

Start display at page:

Download "REGISTRATION WITH CONSULTANTS / INSPECTION AGENCIES"

Mercy Cummings
5 years ago
Views:

1 HYDROCARBON SECTOR

2 REGISTRATION WITH CONSULTANTS / INSPECTION AGENCIES Bureau Veritas ( BVIS) Chief Controller of Explosives (CCOE) Chief Inspectorate of Boilers (IBR) CQAE (WE)/CQAE (MS) Det Norske Veritas ( DNV) DRDO Engineers India Ltd. (EIL) Indian Register of Shipping. (IRS) Jacobs H & G Ltd. Kvaerner Power Gas India Ltd. Lloyd s Register Industrial Services (LRIS) MECON Ltd. M N Dastur & Company, Kolkata Nuclear Power Corporation of India Ltd. (NPCIL) Projects & Development India Ltd. (PDIL) Tata Consulting Engineers (TCE) Tecnimont ICB Pvt. Ltd. (TICB) Toyo Engineering India Pvt. Ltd. 2

3 PROCESS PLANT EQUIPMENT- Major Projects Executed Equipment Customer Barge Mounted Ammonia Storage Tanks Alcock Ashdown & Co. /FACT, Udyogamandal Deoxy Tower with Glass Flake Lining ONGC, Gandhar, Gujarat Fermentors SPIC Pharma, Cuddalore Heat Exchangers, Columns & Urea IFFCO, Aonla & NFL, Vijaipur Hydrolyser High Pressure Anechoic Tank and DRDO, Hyderabad /NPOL, Cochin Low Frequency Tanks Hydro pneumatic Accumulator SMS DEMAG, New Delhi Liquid Nitrogen Storage Tank &High Reliance Industries Ltd., Hazira Pressure Oxygen / Gas Bullets MDEA Columns Madras Fertilizers Ltd., Manali Pelletron Accelerator Tanks TIFR / BARC, Mumbai Nuclear Science Centre, New Delhi Rocket Engine Testing Vacuum Chamber ISRO, Mahendragiri

4 PROCESS PLANT EQUIPMENT- Major Projects Executed Cont. Equipment Customer S.S. Tubular Reactor Hindustan Organic Chemicals Ltd, Rasayani RB Heavy Water Vapour Nuclear Power Corporation of India Ltd. Recovery System for TAPP 3 & 4 Tarapur High Pressure Reactor Steam India Glycols Ltd.Kashipur Drum 90 mm thk x 80 MT under IBR & Jacobs H & G inspection. SS Clad Columns IOCL, Digboi High Pressure Equipment Nirma, Baroda (Adsorbers and Separators) Pressure Vessels & Scrubbers ISRO, Sriharikota / MECON, Ranchi for N204 / UDMH,DM Water Tanker & TEA Solution Tank & GS2/PS2 16 x 70 Marine Unloading Arm HPCL, OSTT, Vizag SS 304 Contactor Column 100 MT India Glycols Ltd., Kashipur Main Loop Heater & Cooler. Design GTRE Bangalore Pressure 200 bar, Test Pressure 300 bar. Helium Vacuum Test. BARC, Anushakti Nagar, Mumbai This list is a representative list and not exhaustive. 4

5 LIST OF MAJOR CUSTOMERS Bhabha Atomic Research Centre. (BARC) Bharat Petroleum Corporation Ltd. (BPCL) Chennai Petroleum Corporation Ltd. (CPCL) Defence Research Development Organisation (DRDO) Elf Gas India Ltd. Garden Reach Shipbuilders & Engineers Ltd. ( GRSE) Gas Authority of India Ltd. ( GAIL) Hindustan Petroleum Corporation Ltd. (HPCL) Indian Farmers Fertilizers Co-op. Ltd. (IFFCO) Indian Oil Corporation Ltd. (IOC) Indian Space Research Organisation (ISRO) GTRE, Bangalore Indo Jordan Chemicals Co., Jordan Ispat Industries Limited Kandla Port Trust Kochi Refineries Ltd. 5

6 LIST OF MAJOR CUSTOMERS Welspun Power & Steel Pvt.Ltd. Anjar Welspun Gujarat Sthal Rohrun Ltd, Anjar Nuclear Power Corporation of India Ltd. (NPCIL) Kuwait National Petroleum Co. Kuwait Madras Fertilizers Ltd. MECON Ltd. Mumbai Port Trust National Fertilizers Ltd. Numaligarh Refinery Ltd. Oil & Natural Gas Corporation Ltd. (ONGC) Punj Lloyd Ltd. Reliance Ind. Ltd. SMS Demag, New Delhi Southern Petrochemical Industries Corporation Ltd. (SPIC) Tata Institute of Fundamental Research. (TIFR) VAI Engineering & Automation Ltd. 6

DEVELOPMENT JOBS FOR DEFENCE, SPACE & NUCLEAR PROJECTS Steering Gear for Naval Vessels Fin Stabilizer for Naval Vessels Large Space Simulation Chamber for testing of Satellites for ISRO Vacuum

7 DEVELOPMENT JOBS FOR DEFENCE, SPACE & NUCLEAR PROJECTS Steering Gear for Naval Vessels Fin Stabilizer for Naval Vessels Large Space Simulation Chamber for testing of Satellites for ISRO Vacuum Chamber for testing of Rocket Engines for ISRO Anechoic Tank for Naval Research for DRDO Pelletron Accelerator for Nuclear Research -BARC / TIFR, Mumbai -Nuclear Research Centre, New Delhi Heavy Water Vapour Recovery System for Dhruva Reactor of BARC, Mumbai. Main Loop Coolers and Heat Exchangers for Light Water Reactor, BARC, Mumbai Butadiene Tanker for ISRO Test facility for Environmental Control System for Light Combat Aircraft at GTRE, Bangalore. Heavy Water Vapour Recovery System for NPCIL, TAPP 3 & 4. 7

8 ISO Certificate 8

9 AA) MAXIMUM PARAMETERS ACHIEVED FOR EQUIPMENT FABRICATED AT MURBAD WORKSHOP / SITE HEAT EXCHANGERS Sr No Parameter Magnitude Reference 1. Largest Shell Dia 5250 mm IOCL Panipat 2. Largest Tube sheet Thickness 190 mm IFFCO, Aonla / NFL, Vijaipur / PDIL mm BARC, Mumbai Reactor) (Lip Type) (Main Loop Cooler for Light Water 3. Highest Heat 1950 M 2 Kanoria Chemicals, Renukoot transfer Area 4. Highest Design 200 bar (g) BARC, Mumbai (Main Loop pressure Cooler for Light Water Reactor) 5. Highest Temperature C Gas Turbine Research Establishment, Bangalore 6. Max No. of Tubes Nos. Hindustan Organic Chem Ltd. / Uhde / Perstopp 7. Heaviest Heat 104 MT (Stacked Unit) IFFCO, Aonla & NFL, exchanger Vijaipur / PDIL 9

10 MAXIMUM PARAMETERS ACHIEVED FOR EQUIPMENT FABRICATED AT MURBAD WORKSHOP / SITE BB. PRESSURE VESSELS Sr No Parameter Magnitude Reference 1. Highest Shell Thickness a) Carbon Steel 100 mm(hr) Lloydsteel, Wardha b) Stainless Steel 110 mm DRDO, Secunderabad / NPOL, Kochi c) Clad Steel mm Nirma, Baroda / Uhde / UOP d) Carbon steel 90 mm CR, Kashipur / IBR and JH&G SA 516 Grade Highest Test Pressure 318 kg/cm2 Lloydsteel, Wardha 3. Highest Design Pressure 220 bar Accumulator for SAIL, Bhilai (SMS Demag) 4. Tallest Column Site Fabricated mm IOCL, Digboi / EIL Shop Fabricated mm IOCL, Baroda / LRIS (Shipped in 3 pieces) 5 Heaviest Equipment 330 MT Column (Clad Steel) (Shipped in 3 pieces) Shop Fabricated. 465 MT Column HIC+ NACE A 516 GR 70 (Shipped in 4 pieces) 130 MT Madras Fertilizers Ltd. /Bureau Veritas Site Fabricated 350 MT (SS 304L) ISRO, Bangalore 6. Largest Diameter Site Fabricated 50 metres ONGC, Gandhar / EIL Floating Roof Tank Shop Fabricated 6 metres BARC / TIFR, Mumbai (Single Piece) 10

11 NOTES Diverse range of materials of construction handled including : Sandvik grade materials 2 RE69 / 2RE10 for fertilizer plants SA 203 GRF 3-1/2% nickel steel for Barge Mounted Ammonia Storage Tanks (ABS inspection) Low Alloy Steel, Low Ferrite Content Steel. Non-ferrous including Titanium tubes, Cupro-Nickel, Copper, Admiralty Brass, Naval Bronze, Monel, Aluminium Bronze. Clad Satinless Steel, Clad Monel Glass flake lining for Deoxy Tower for ONGC, Gandhar. 11

12 PRESSURE VESSELS 12

13 AMINE FLASH DRUM FOR BINA REFINERY. 13

14 MOCK UP TANK SATISH DHAVAN SPACE RESEARCH CENTRE ISRO, SHAR SHRIHARIKOTA MOC SS 316 L 14

15 STEAM REACTOR DRUM 2 Nos. FOR IGL, KASHIPUR 90 mm Shell thickness x 80 MT weight 15

16 PRESSURE VESSEL FOR OPAL DAHEJ PROJECT THROUGH BOC KOLKATTA. Shell Thickness 63 mm x 123 MT Weight 16

17 VESSEL FOR SMS INDIA FOR BHUSHAN STEELS. 17

18 Digester Vessel for Utkal Alumina 18

19 8 NOS DIGESTOR VESSELS ERECTED AT SITE UTKAL ALUMINA, RAIGADA, ORISSA 19

20 PROPYELENE REACTOR FOR OPAL DAHESJ PROJECT THROUGH TECHNIMONT ICB 20

21 COLUMNS 21

22 COLUMN FOR IOCL- PANIPAT. 22

23 COLUMN FOR BINA REFINERY. 23

24 24

25 COLUMN FOR BRAMHAPUTRA CRACKERS - ASSAM 25

26 COLUMN FOR IOCL PARADIP REFINERY PROJECT 26

27 27

28 28

29 LIST OF COLUMNS FOR BPCL KOCHI UNDER EXECUTION WITH SITE WORK AND ERECTION Sr No Item description Inside dia of Stack /Overall length (mm) Materials of construction Transported in single piece Fabricated Weight in MT Inspn. 1 Regeneration Column IDL-V Naptha Splitter IF-V LP Hot separator IG-V MM X MM long 3200 mm x mm long 3600 mm x mm long SA 516 Gr 60 Single Pc 26 MT EIL SA 516 Gr 70 2 sections 95 MT EIL SA 387 Gr 11 cl 2 Single Pc 108 MT EIL 4 Stripper IF-V mtr Dia x 58 Meters long SA 516 Gr 70 + HIC + NACE 4 Sections 465 MT EIL 5 Debutanizer IF-V Depropanizer IF-V Mtr Dia x 49.6 meters long 7 mtrs dia x meters long SA 516 Gr 70 4 sections 313 MT EIL SA 516 Gr 70 4 sections 382 MT EIL 29

30 CLIENT : BPCL KOCHI- LSI JOB NO 1199 (IF-V-501) DEPROPANIZER -4600/5800/6100 IDx45200 HT

31 31

32 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. MULTIMODAL SHIPMENT VIA BARGE FROM JNPT TO KOCHI PORT PROJECT : BPCL - INTEGRATED REFINERY EXPANSION PROJECT, KOCHI COLUMN SECTIONS OF DEBUTANIZER (WT 293 MT) & DEPROPANIZER (WT 359 MT) 32 UVSL JOB NO : 1199

33 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. MULTIMODAL SHIPMENT VIA BARGE FROM JNPT TO KOCHI PORT PROJECT : BPCL - INTEGRATED REFINERY EXPANSION PROJECT, KOCHI COLUMN SECTIONS OF DEBUTANIZER (WT 293 MT) & DEPROPANIZER (WT 359 MT) 33 UVSL JOB NO : 1199

34 IF-V-302 IF-V-501 IF-V-206 CLIENT : BPCL KOCHI- FCCU UNIT LSI JOB NO 1199 (IF-V-302) DEBUTANIZER -5 MTR DIA X 50 MTR HT -SA 516 GR 70- WT -313 MT (IF-V-501) DEPROPANIZER-7MTR DIA X45.3 MTR HT-SA 516 GR 70- WT-382 MT

35 35

36 HEAT EXCHANGER 36

37 Surface condenser for Power Plant. Surface condensers 2 nos.for 2 x 40 MW Steam Turbine for IIPL Wardha No of tubes: 7300 Tube size 7/8 OD x 1.2 Thick x 8500 Long. Wt 120 MT Material SA 249 TP 304, Tube sheet size 3150 Dia x 90 Thick 37

38 U-TUBE BUNDLE FOR IFFCO ANOLA PROJECT 38

39 AIR/LIAUID /GAS DRYER PLANT 39

40 AIR DRYING PLANT FOR IOCL- PARADEEP 40

Air,Liquid and Gas Dryer Plants The image cannot be displayed.

If the red x still appears, you may have to delete the image and

41 Air,Liquid and Gas Dryer Plants The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. Dryers Supplied to BOC ( MRPL), NPCIL (TAPP,KAIGA, RAPP), Technip France (OPAL), IOCL Paradip 41

42 BOILERS 42

WHR and FBC BOILERS 4 x 12 TPH WHR Boilers at Gopani Tadali. Lloyds Steel signed an Licensee agreement with ERK Germany for Boilers based on Waste heat, coal, biomass etc.

ERK has designed more than 5500 boilers in last fifty years and are working satisfactory.

43 WHR and FBC BOILERS 4 x 12 TPH WHR Boilers at Gopani Tadali. Lloyds Steel signed an Licensee agreement with ERK Germany for Boilers based on Waste heat, coal, biomass etc. They have license agreements with more than twenty reputed boiler manufacturers covering around fifteen countries. ERK has designed more than 5500 boilers in last fifty years and are working satisfactory. This is a natural circulation boiler, They distinguish themselves by a robust and clear design best fitted for the demands of power stations or industrial applications. The pressurized body is made of a Stable down comers, headers and tube walls are welded together to a gas-tight tube cage. This tube cage is self supported by down comers in all four corners of the boiler. The total load is on 4 legs of down comer which reduces foundation cost and easier to construct. There is no lower drum. It has not to take care of thermal stresses in the lower drum. Boilers references 55 TPH 1 No For LMEL Ghugus Chandrapur 40 TPH 1 No For Mid India Engg. Ltd. Gandhidham 12 TPH 8 Nos For Gopani Iron & Power,Tadali & LMEL Ghugus, Chandrapur. 4 x 12 TPH WHR Boilers at LMEL Ghugus, Chandrapur. 43

44 FIRST PASS ASSEMBLY OF 12TPH WHR BOILER FOR GOPANI IRON & POWER 44

LIST OF MAJOR PROJECTS EXECUTED IN GAS STORAGE

Page 3 of 8 LIST OF MAJOR PROJECTS EXECUTED IN GAS STORAGE Sr. Name of the Customer Location EPC Contractor / TPI Agency Year 1 SAIL Bhilai Steel Plant Bhilai, India TUV 2011-12 (Paul Wurth India Pvt.