Ice*Meister Model 9734-SYSTEM INDUSTRIAL ICE DETECTING SENSOR SYSTEM Technical Data Sheet

Transcription

1 1 Ice*Meister Model 9734-SYSTEM INDUSTRIAL ICE DETECTING SENSOR SYSTEM Technical Data Sheet Figure 1 Ice*Meister Model 9734-SYSTEM optical ice sensing detector system is easy to install and completely self-contained in one compact, lightweight unit. Senses H2O in its solid and liquid phases. Indicates ice alert with output relay contacts and blue indictor LED. 1

2 2 GENERAL DESCRIPTION Ice*Meister Model 9734-SYSTEM industrial ice detecting sensor system is an optical go/no-go ice sensor for general purpose industrial applications, such as wind power turbines, HVAC cooling towers, radio and TV broadcast towers, oil and gas rigs, vehicular bridges, overpasses, etc. It is completely selfcontained. No external components are required. Model 9734 consumes little energy; powered by a 5W solar panel, is suitable for use in remote locations monitors the optical characteristics of whatever substance is on the probe. If AIR is on the probe, output indicates NO ICE. If H2O is on the probe, output indicates ICE ALERT. Liquid water simply runs off by gravity, but ICE adheres to the optical surfaces. There are no moving parts. Unit detects H2O in its solid and liquid phases, including rime ice, snow, frost, clear ice, standing water. Gravity removes ice melt from the optics. This sensor has no specified accuracy, and is not intended to be used as an analog measuring instrument of any kind. Model 9734 contains a small embedded circuit board, an optical probe, a plastic housing, and a lightweight blue cable that connects to its host system. Standard cable length is 6 feet, but the cable length can be greatly extended by if necessary. Model 9734 indicates the presence of ice. An optional protective cage is available to help guard against falling debris. Various mounting options are available for diverse applications. Figure 2 a, b -- Ice*Meister Model 9734-SYSTEM senses frost (left) and ice (right). 2

3 3 SPECIFICATIONS SENSITIVITY TO ICE ACCUMULATION: Better than 0.01 inch of rime or clear ice. ORIENTATION: Unit operates with the top of its housing facing UP. OPERATING / STORAGE TEMPERATURE: -40 deg C to + 50 deg C. Not warranted to detect ice above 0 deg C. ELECTRICAL INPUT: Any clean DC voltage from 6 VDC to 30 VDC Current draw at 24 VDC < 100 ma max red wire = + 24 volts DC black wire = earth ground, - 24 volts DC ELECTRICAL OUTPUT: 1 set of single pole, single throw, normally open relay contacts, Rated at 1 Amp, 50 volts non-inductive (see attached relay data sheet) Close when frost is present, Open when frost is absent. Green and white wires = relay contacts VISUAL OUTPUT: Probe turns BLUE to indicate ice is present and relay contacts are closed. CONNECTING CABLE (figure 4): 0.1 inch diam lightweight four-conductor shielded cable, stripped and tinned Red, black wires: 24 VDC in Green, white wires: Relay contacts out Length: 6 feet DIMENSIONS: Sensor head: Height: 2½ inches Width: 1¼ inches Depth: 1 inch Probe extension from housing: 1 inch Mounting plate: Length: 11 inches Width: 4 inches Thickness: ½ inch WEIGHT: 4 ounces exclusive of mounting hardware 3

4 4 CONNECTING CABLE Figure 3 -- Lightweight blue cable features rugged Teflon outer jacket, internal aluminum shield with ground wire, and four stranded, tinned copper wires. Figure 4 -- Specifications for connecting cable. 4

5 5 TESTING STANDARD TEST CONDITIONS for testing in a laboratory ambient temperature energize unit, soak at ambient temp ½ hour 25 deg C (normal office temp) fluorescent illumination (from ceiling) 500 lux (normal office lighting) ambient lighting white LED illumination no limit sunlight 0.0 incandescent lamp 0.0 mechanical mounting plate orientation sensor air-gap orientation horizontal up testing I desktop test with 9-volt battery and foam dunnage chip. convenient out-of-the-box test testing II desktop CLEAR ICE test with transparent tumbler of tap water. differentiates clear ice from frost testing III field test with commercial component cooler cold spray. simulates actual frost ice 5

6 6 TESTING I (out-of-the-box) Convenient, simple, first-thing-out-of-the-box desktop or field test with supplied 9-volt battery and foam dunnage chip: Connect 9734 s red wire to the 9-volt battery s positive ( + ) terminal, and the black wire to the battery s negative ( ) terminal. Insert foam dunnage into 9734 s air gap. Observe blue indicator LED glows, indicating the foam has simulated FROST threshold. Listen for relay activation *click* inside the solid 9734 housing. Using a suitable continuity checker, confirm output relay contacts close between white and green wires. Figure 5 a, b -- Desktop test with supplied 9-volt battery and opaque charcoal test foam. Figure 6-- Opaque charcoal test foam is readily available from office supply stores. A 9-volt battery and foam sample are supplied with 9734 order. 6

7 7 TESTING II (water CLEAR ICE test) Simple, CLEAR ICE test with a clear glass tumbler of clean tap water. With 9734 still connected to the battery or a suitable DC power supply, submerge the probe into a tumbler of clean tap water. The tumbler must be transparent glass, as shown below. Observe the blue LED illuminates, the relay *clicks* closed, and continuity tester confirms the relay contacts are closed, as Testing I, above. Figure 7 a, b -- CLEAR ICE test with 9-volt battery and clear glass tumbler of clean tap water. 7

8 8 TESTING III (field test) 9734 can be tested with Radio Shack brand component cooler p/n cold spray. Be certain to use only TETRAFLUOROETHANE COMPONENT COOLER to avoid damaging the acrylic optical components in the air gap. Figure 8 a, b -- Commercial component cooler spray freezes moisture out of the ambient air, simulates detectable ice. Figure 9 a, b Test 9734 for frost and rime ice with sprayed stream of Radio Shack tetrafluoroethane component cooler p/n ; leaves no residue. Cold spray freezes moisture out of the ambient air, creates detectable surface frost. 8

9 9 DISCLAIMERS 1. Specifications and other contents are subject to change at any time without notice. 2. This document is not contractual. Nothing in it constitutes or implies a warranty or guaranty of any kind, explicit or implicit. Warranty information is given only in separate "warranty" statement. 3. Plastic optical probe is made of Polymethylmethacrylate, also called PMMA, acrylic, or Plexiglas. It should be protected from mechanical abuse, abrasion and harsh chemicals. Damage to the probe voids the warranty. 4. No warranty is given as to the suitability of this product for any particular application. 5. Initial thermal shocking of the sensor may cause condensation to form on the optics and register as "frost". 6. This unit is not a measuring instrument, and provides no specific calibration. 7. When installed on a met tower, probe should face NORTH to minimize sunlight contamination. 8 Allow unit to soak at ambient temperature before evaluating. Test under fluorescent or energy-saving LED lighting; see STANDARD CONDITIONS. NOTES 1. Ice*Meister is a trademark of New Avionics Corporation. 2. Ice*Meister is protected under one or both US Patents # ooooooo and # oooooooo. Ice*Meister Model 9734-SYSTEM INDUSTRIAL ICE DETECTING SENSOR SYSTEM New Avionics Corporation 2501 East Commercial Blvd Fort Lauderdale FL USA Info@newavionics.com