Indumax CLS50/CLS50D. Operating Instructions. Analog or digital sensors with Memosens protocol For inductive measurement of conductivity in liquids

Transcription

1 Operating Instructions Analog or digital sensors with Memosens protocol For inductive measurement of conductivity in liquids BA00182C/07/EN/

2 Documentation information Warnings The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure! DANGER Cause (/consequences) Consequences if safety message is not heeded Corrective action! WARNING Cause (/consequences) Consequences if safety message is not heeded Corrective action! CAUTION Cause (/consequences) Consequences if safety message is not heeded Corrective action NOTICE Cause/situation Consequences if safety message is not heeded Action/note Meaning This symbol alerts you to a dangerous situation. Failure to avoid the situation will result in a fatal or serious injury. This symbol alerts you to a dangerous situation. Failure to avoid the situation can result in a fatal or serious injury. This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury. This symbol alerts you to situations that can result in damage to property and equipment. Symbols used È ä 1 This symbol indicates a cross reference to a defined page (e.g. p. 1). È å 2 This symbol indicates a cross reference to a defined figure (e.g. fig. 2).

3 Table of contents 1 Basic safety instructions Requirements for personnel Designated use Occupational safety Operational safety Product safety Identification Type code for versions with Ex approval Nameplate Temperature classes for hazardous locations Certificates and approvals Installation Installation conditions Installation Post-installation check Wiring Connection to the transmitter Wiring diagram for explosion-hazardous areas 15 5 Commissioning Maintenance Spare parts and return Spare parts Return Technical data Input Performance characteristics Environment Process Mechanical construction Appendix Declaration of conformity for CLS50-G and CLS50D-BA Declaration of conformity for CLS50-V Endress+Hauser

4 Basic safety instructions 1 Basic safety instructions 1.1 Requirements for personnel Installation, commissioning, operation and maintenance of the measuring system must only be carried out by trained technical personnel. The technical personnel must be authorized by the plant operator to carry out the specified activities. The electrical connection may only be performed by an electrical technician. The technical personnel must have read and understood these Operating Instructions and must follow the instructions they contain. Measuring point faults may only be rectified by authorized and specially trained personnel. Repairs not described in the enclosed Operating Instructions may only be carried out directly at the manufacturer's or by the service organization. 1.2 Designated use conductivity sensors are especially suitable for application in the chemical industry and process engineering. The six-decade measuring range and the high chemical resistance of the materials in contact with medium (PFA or PEEK) permit to use this sensor in a number of various applications, e.g.: Concentration measurement of acids and bases Quality monitoring of chemical products in tanks and pipes Phase separation of product/product mixtures Digital CLS50D sensors are used with Liquiline CM44x or Liquiline CM42. Analog CLS50 sensors are used with the transmitters Liquiline CM42, Liquisys CLM223/253 or Mycom CLM153. Any other use than the one described here compromises the safety of persons and the entire measuring system and is not permitted. The manufacturer is not liable for damage caused by improper or non-designated use. NOTICE Use in not specified applications Measurement errors and failures up to the breakdown of the measurement point possible Only use the product acc. to it s specification. Note the technical data of the nameplate. 1.3 Occupational safety As the user, you are responsible for complying with the following safety conditions: Guidelines for explosion protection Installation instructions Local prevailing standards and regulations. 4 Endress+Hauser

5 Basic safety instructions 1.4 Operational safety Before commissioning the entire measuring point, make sure all the connections are correct. Ensure that electrical cables and hose connections are not damaged. Do not operate damaged products, and safeguard them to ensure that they are not operated inadvertently. Mark the damaged product as defective. If faults cannot be rectified, the products must be taken out of service and secured against unintentional commissioning. 1.5 Product safety State of the art The sensor has been designed and tested according to the state of the art and left the factory in perfect functioning order. Relevant regulations and European standards have been met Safety instructions for electrical equipment in hazardous locations Sensors with ATEX approval (CLS50-G and CLS50D-BA for Zone 0 and CLS50-V for Zone 2) have been developed and manufactured in compliance with applicable European standards and guidelines and are suitable for use in hazardous locations. The Declaration of Conformity confirms compliance with the harmonized European standards for using the sensors in hazardous locations. CLS50-G and CLS50D-BA The sensors may be operated in Zone 0 (1G) classified locations. The sensors may be operated in liquid media providing a conductivity of >10 ns/cm, only. The measurement cable must be protected from electrostatic charging when applied in Ex-Zone 0 (1G). CLS50-G The sensor may only be connected to the following transmitters: Mycom type CLM152-Z with transmitter module type FCL1, EC type-examination certificate DMT 99 ATEX E 076 Mycom type CLM153-G, EC type-examination certificate DMT 01 ATEX E 174 Liquiline type CM42-IG, EC type-examination certificate EX The maximum permitted length of the measuring cable is 55 m (180 ft). Endress+Hauser 5

6 Basic safety instructions CLS50D-BA CLS50D is a digital sensor with Memosens protocol. Its connection data are shown in the table below. The sensor may also be connected to the intrinsically safe Memosens connection of the FSDG1 module of the Liquiline type CM42-LG transmitter, EC type-examination certificate EX , provided the transmitter Liquiline M CM42-LG is connected to a galvanically isolated power supply. The maximum permitted length of the measuring cable is 100 m (330 ft). U i I i P i C i L i 5.1 V 130 ma 166 mw 18 μf 72 μh CLS50-V The sensor may be operated in Zone 2 (3G) classified locations. The sensor may only be connected to the following transmitter: Liquiline type CM42-IV, EC type-examination certificate BVS 08 ATEX E 093 The maximum permitted length of the measuring cable is 55 m (180 ft). Sensors with FM or CSA approval (CLS50-O, CLS50-S) Observe the documentation and the control drawings of the transmitter. General notes for all sensor types mentioned above Compliance with the ambient and medium temperature ranges indicated is mandatory to ensure safe operation of the device. Connection and operation of the sensor must be carried out in compliance with the instructions in the Operating Instructions of the sensor and of the transmitter connected. Observe all operating data of the sensor. Metallic process connection parts have to be mounted at the mounting location electrostatically conductive (<1 ΜΩ). Non metallic process connection parts have to be protected from electrostatic charging (even when applied in Ex zone 1 (2G)). Full compliance with regulations for electrical systems in hazardous locations (EN ) is mandatory when using the devices and sensors. Make sure the device is mounted correctly to maintain the degree of protection of the housing (use genuine seals, mount the cable entry correctly, tighten the nut)! The degree of protection only applies when the flange is mounted. 6 Endress+Hauser

7 Identification 2 Identification 2.1 Type code for versions with Ex approval Name Type Version Indumax CLS50 - G x x x for the use in hazardous locations, ATEX II 1G Ex ia IIC T4/T6 Ga Process connections, material no Ex relevance Name Type Version Indumax CLS50 - V x x x for the use in hazardous location, ATEX II 3G Ex nl IIC T4/T6 Gc Process connections, material no Ex relevance Name Type Version Indumax CLS50D - BA x x x x - x x for the use in hazardous location, ATEX II 1G Ex ia IIC T4/T6 Ga Process connections, material, cable connection, calibration, service no Ex relevance 2.2 Nameplate The nameplate can be found on the sensor. The following information is provided on the nameplate: Order code Extended order code Serial number Cell constant (nominal value) Protection class Pressure specification at 20 C Continuous service temperature Compare the data on the nameplate with your order. To find out what CLS50D version you have, enter the order code indicated on the nameplate in the search screen at the following address: Endress+Hauser 7

8 Identification 2.3 Temperature classes for hazardous locations CLS50-G Temperature class Sensor Ambient temperature range T a Medium temperature range T med T4 CLS50-G -20 C to +125 C -20 C to +125 C T6 CLS50-G -20 C to +75 C -20 C to +75 C CLS50D-BA Temperature class Sensor Ambient temperature range T a Medium temperature range T med T4 CLS50D-BA*D CLS50D-BA*C CLS50D-BA*B -20 C to +60 C -20 C to +60 C -20 C to +60 C -20 C to +110 C -20 C to +120 C -20 C to +120 C T6 CLS50D-BA*D CLS50D-BA*C CLS50D-BA*B -20 C to +60 C -20 C to +60 C -20 C to +60 C -20 C to +70 C -20 C to +70 C -20 C to +70 C The plant operator must guarantee the compliance with these temperatures by suitable installation measures CLS50-V Temperature class Sensor Ambient temperature range T a Medium temperature range T med T4 CLS50-V -20 C to +125 C -20 C to +125 C T6 CLS50-V -20 C to +75 C -20 C to +75 C 2.4 Certificates and approvals CE conformity Declaration of conformity The product meets the requirements of the harmonized European standards. It thus complies with the legal requirements of the EC directives. The manufacturer confirms successful testing of the product by affixing the 4 symbol ATEX approvals CLS50-G and CLS50D-BA II 1G Ex ia IIC T4/T6 Ga 8 Endress+Hauser

9 Installation CLS50-V II 3G Ex nl IIC T4/T6 Gc 3 Installation 3.1 Installation conditions Installation position Install the sensor in such a way that the sensor opening is oriented in the flow direction of the medium. The sensor head must be completely immersed in the medium. Fig. 1: Installation position of the sensor 1 Flow direction of medium 2 Minimum water level in the pipe a Sensor distance from the pipe wall a Endress+Hauser 9

10 Installation Installation factor In narrow installation conditions, the conductivity measurement is affected by the pipe walls. This effect is compensated by the so-called installation factor. The transmitter corrects the cell constant by multiplication with the installation factor. The value of the installation factor depends on the diameter and the conductivity of the pipe as well as the sensor s distance from the wall. If the distance from the wall is sufficient (a > 15 mm (0.59"), from DN 80), it is not necessary to consider the installation factor (f = 1.00). If the distance from the wall is smaller, the installation factor increases in case of electrically insulating pipes (f > 1) and decreases in case of electrically conductive pipes (f < 1). The installation factor can be measured using calibration solutions or it can be approximately determined from the following diagram. f a [mm] Fig. 2: Relationship between installation factor f and distance from wall a 1 Electrically conductive pipe wall 2 Insulating pipe wall a [inch] a Air set CLS50 To compensate residual coupling in the cable and between the two sensor coils, you must perform a zero calibration in air ("air set") before installing the sensor. For further information, refer to the Operating Instructions of your transmitter. CLS50D The digital sensor is already adjusted at the factory, an on-side compensation is not necessary. 10 Endress+Hauser

11 Installation 3.2 Installation Flange installation The sensor is suitable for installation in T-pieces DN 80 with the outgoing diameter reduced to DN 50.! WARNING Leakages Danger of injuries by leaking medium Tighten the nut with a torque of 20 Nm. To avoid leakages, regularly check the tightness of the nut Flange, not in contact with medium Fig. 3: Fixed flange, in contact with medium (order option "process connection": 3, 4) 1 2 Flange (stainless steel) Nut 3 4 O-ring Sensor a Endress+Hauser 11

12 Installation Flange, not in contact with medium Fig. 4: Fixed flange, not in contact with medium (order option "process connection": 5, 6, 7) Flange (stainless steel) Nut Sealing disk (GYLON) 4 5 O-ring Sensor a Lap-joint flange, not in contact with medium Fig. 5: Lap-joint flange, not in contact with medium (order option "process connection": A, B, C) Lap-joint flange (PP-GF) Nut (stainless steel) Flange (PVDF) 4 5 O-ring Sensor a Endress+Hauser

13 Installation Assembly installation Fig. 6: Installation of sensor with assembly 1 CLA111 with suspension bracket 2 CLA111 with flange connection 3 4 CLA140 with flange connection CYA611 a Post-installation check Are sensor and cable undamaged? Is the installation position correct? Arrow on the threaded sleeve shows the flow direction = installation position. Is the sensor installed via process connection and not suspended from the cable? Endress+Hauser 13

14 Wiring 4 Wiring! WARNING Device is energized Improper connection can cause injury or death. The electrical connection must only be carried out by a certified electrician. Technical personnel must have read and understood the instructions in this manual and must adhere to them. Prior to beginning any wiring work, make sure voltage is not applied to any of the cables. 4.1 Connection to the transmitter The sensor is supplied with a fixed cable. The connection to the transmitter can be extended using the CYK11 (CLS50D) or the CLK6 (CLS50) special measuring cable (not applicable for use in hazardous locations). Fig. 7: CYK11 for cable extension for CLS50D max. total cable length: 100 m (330 ft) a Fig. 8: CLK6 for cable extension for CLS50 max. total cable length: 55 m (180 ft) Please note that the residual coupling increases when the cable is extended. WH RD RD BU RD BU GN WH YE BN n.c. Pt 100 a Endress+Hauser

15 Wiring 4.2 Wiring diagram for explosion-hazardous areas Sensors for Zone 0 Fig. 9: Connection in hazardous location a Endress+Hauser 15

16 Wiring Fig. 10: Connection in hazardous location a Endress+Hauser

17 Wiring Sensors for Zone 2 EX ma EX II 3G Ex nl Zone 2 Fig. 11: Connection in hazardous location CLS50 a Endress+Hauser 17

18 Commissioning 5 Commissioning Before first commissioning, check if: the sensor is correctly installed the electrical connection is correct. If using an assembly with automatic cleaning, check the correct connection of the cleaning agent (e.g. water or air).! WARNING Incorrect connection of a cleaning unit to an assembly Danger of medium leaking off Before applying compressed air to an assembly with cleaning facility, make sure the connections are correctly fitted. Otherwise, the assembly may not be inserted into the process. 6 Maintenance! WARNING Burning chemicals Danger of chemicals burns to the eyes and skin. Danger of damage to clothing and equipment. It is absolutely essential to protect the eyes and hands properly when working with acids, bases and organic solvents! Wear protective goggles and safety gloves. Clean away splashes on clothes and other objects to prevent any damage. Pay particular attention to the information provided in the safety data sheets for the chemicals used. Clean away fouling on the sensor as follows depending on the particular type of fouling: Oily and greasy films: Clean with grease remover, e.g. alcohol, acetone, as well as hot water and dishwashing detergent if necessary. Lime and metal hydroxide buildup: Dissolve buildup with diluted hydrochloric acid (3 %) and then rinse thoroughly with plenty of clear water. Sulfidic buildup (from flue gas desulfurising or sewage treatment plants): Use a mixture of hydrochloric acid (3 %) and thiocarbamide (commercially available) and then rinse thoroughly with plenty of clear water. Buildup containing proteins (e.g. food industry): Use a mixture of hydrochloric acid (0.5 %) and pepsin (commercially available) and then rinse thoroughly with plenty of clear water. 18 Endress+Hauser

19 Spare parts and return 7 Spare parts and return 7.1 Spare parts Pos. no. Spare part kit Order no. 150, 255 Kit CHEMRAZ seal Nut (Pos. 150) CHEMRAZ O-ring, 2 pcs. (Pos. 255) 150, 250 Kit VITON seal Nut (Pos. 150) VITON O-ring, 3 pcs. (Pos. 250) Kit PTFE sealing disk for DN a Kit PTFE sealing disk for ANSI 2" and JIS 10K 50A 150, 280 Kit fixed flange DN 50, stainless steel (AISI 316L) Nut (Pos. 150) Flange DN 50 (Pos. 280) 150, 285 Kit fixed flange ANSI 2", stainless steel (AISI 316L) Nut (Pos. 150) Flange ANSI 2" (Pos. 285) 150, 286 Kit fixed flange JIS, stainless steel (AISI 316 L)Nut (Pos. 150) Flange DN 50 (Pos. 286) 150, 288, 292 Kit lap-joint flange ANSI 2", PVDF Nut (Pos. 150) Flange ANSI 2", PVDF (Pos. 288) Lap-joint flange, UP-GF (Pos. 292) 150, 287, 291 Kit lap-joint flange DN 50, PVDF Nut (Pos. 150) Flange DN 50, PVDF (Pos. 287) Lap-joint flange, UP-GF (Pos. 291) 150, 289, 293 Kit lap-joint flange JIS, PVDF Nut (Pos. 150) Flange JIS, PVDF (Pos. 289) Lap-joint flange, UP-GF (Pos. 293) a Endress+Hauser 19

20 Spare parts and return 7.2 Return The device must be returned if repairs or a factory calibration are required, or if the wrong device has been ordered or delivered. According to legal regulations, Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with medium. To ensure swift, safe and professional device returns, please read the return procedures and conditions on the internet site: 20 Endress+Hauser

21 Technical data 8 Technical data 8.1 Input Measured variable Conductivity Temperature Cell constant k = 1.98 cm Measuring frequency 2 khz Measuring ranges Conductivity: Temperature: 2 μs/cm to 2000 ms/cm (uncompensated) 20 to +180 C (-4 to +350 F) Temperature measurement CLS50D Pt 1000 (class A acc. to IEC 60751) CLS50 Pt 100 (class A acc. to IEC 60751) 8.2 Performance characteristics Maximum measured error -20 to 100 C (-4 to 212 F): ±(5 μs/cm % of the measured value) > 100 C (212 F): ±(10 μs/cm % of the measured value) Temperature response time PEEK versions: approx. 7 min PFA versions: approx. 11 min Endress+Hauser 21

22 Technical data 8.3 Environment Ambient temperature range CLS50D 10 to +60 C (+10 to +140 F) CLS50 10 to +70 C (+10 to +160 F) Storage temperature 20 to +80 C (-4 to +180 F) Ingress protection IP 68 / NEMA 6 (installed with original sealing) 8.4 Process Process temperature CLS50D Without flange DN50, ANSI 2" JIS PVDF lap-joint flange Sensor CLS50D-*1/2 CLS50D-*3/4/5/6/8 CLS50D-*7 CLS50D-*A/B/C PEEK 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) PFA 20 to 110 C (-4 to 230 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) CLS50 Without flange DN50, ANSI 2" JIS PVDF lap-joint flange Sensor CLS50-*1/2 CLS50-*3/4/5/6/8 CLS50-*7 CLS50-*A/B/C PEEK 20 to 180 C (-4 to 360 F) 20 to 180 C (-4 to 360 F) 20 to 180 C (-4 to 360 F) 20 to 125 C (-4 to 260 F) PFA 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) 20 to 125 C (-4 to 260 F) Process pressure max. 20 bar (290 psi), acc. to the sensor version, see pressure-temperature diagram 22 Endress+Hauser

23 Technical data Pressure-temperature diagram Fig. 12: Pressure-temperature-diagram of CLS50D 1 PEEK sensor, without flange 2 PFA sensor, without flange (blue line) 3 PEEK or PFA sensor, with DN50/ANSI 2" flange (red line) 4 PEEK or PFA sensor, with JIS flange 5 PEEK or PFA sensor, with lap-joint flange PVDF (green line) a Fig. 13: Pressure-temperature-diagram of CLS50 1 PEEK sensor, without flange 2 PFA sensor, without flange or with DN50/ANSI 2" flange (blue line) 3 PEEK sensor, with DN50/ANSI 2" flange (red line) 4 PFA sensor, with JIS flange (black line) 5 PEEK or PFA sensor, with lap-joint flange PVDF (green line) 6 PEEK sensor, with JIS flange (grey line) a Endress+Hauser 23

24 Technical data 8.5 Mechanical construction Weight approx. 650 g (1.43 lbs) Material Sensor: Sensor seal: Process connections: G ¾: Chemical durability PEEK, PFA (depending on ordered version) VITON, CHEMRAZ (depending on ordered version) CLS50-**A: stainless steel (AISI 316Ti) CLS50-**B/C: PEEK GF30 CLS50D-**D: stainless steel (AISI 316Ti) CLS50D-**B/C: PEEK GF30 PEEK NPT 1": Fixed flange: stainless steel (AISI 316 L) Sealing disk: GYLON (ceramic-filled PTFE) Lap-joint flange: PP-GF Flange combined with lap-joint flange: PVDF Medium Concentration PEEK PFA CHEMRAZ VITON Sodium hydroxide solution NaOH 0 to 50 % 20 to 100 C (68 to 212 F) not suitable 0 to 150 C (32 to 302 F) not suitable Nitric acid HNO 3 0 to 10 % 20 to 100 C (68 to 212 F) 20 to 80 C (68 to 176 F) 0 to 40 % 20 C (68 F) 20 to 60 C (68 to 140 F) 0 to 150 C (32 to 302 F) 0 to 150 C (32 to 302 F) 0 to 120 C (32 to 248 F) 0 to 120 C (32 to 248 F) Phosphoric acid H 3 PO 4 0 to 80 % 20 to 100 C (68 to 212 F) 20 to 60 C (68 to 140 F) 0 to 150 C (32 to 302 F) 0 to 120 C (32 to 248 F) Sulphuric acid H 2 SO 4 0 to 2.5 % 20 to 80 C (68 to 176 F) 20 to 100 C (68 to 212 F) 0 to 30 % 20 C (68 F) 20 to 100 C (68 to 212 F) 0 to 150 C (32 to 302 F) 0 to 150 C (32 to 302 F) 0 to 120 C (32 to 248 F) 0 to 120 C (32 to 248 F) Hydrochloric acid HCl 0 to 5 % 20 to 100 C (68 to 212 F) 0 to 10 % 20 to 100 C (68 to 212 F) 20 to 80 C (68 to 176 F) 20 to 80 C (68 to 176 F) 0 to 150 C (32 to 302 F) 0 to 150 C (32 to 302 F) 0 to 120 C (32 to 248 F) 0 to 120 C (32 to 248 F) No responsibility is taken for the correctness of this information. 24 Endress+Hauser

25 Appendix 9 Appendix 9.1 Declaration of conformity for CLS50-G and CLS50D-BA a Endress+Hauser 25

26 Appendix a Endress+Hauser

27 Appendix 9.2 Declaration of conformity for CLS50-V a Endress+Hauser 27

28 BA00182C/07/EN/15.12 FM9 / DT