Model Number. Installation Manual. Internal Orbiter Microsphere. Publication No. - HMDI May Rev. A

Transcription

1 Model Number Internal Orbiter Microsphere Installation Manual

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3 ISSUE DATE REVISIONS A May 2004 Initial Release Page i

4 FCC COMPLIANCE STATEMENT INFORMATION TO THE USER: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment. This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la Classe A est conforme à la norme NMB-003 du Canada. USERS OF THE PRODUCT ARE RESPONSIBLE FOR CHECKING AND COMPLYING WITH ALL FEDERAL, STATE, AND LOCAL LAWS AND STATUTES CONCERNING THE MONITORING AND RECORDING OF VIDEO AND AUDIO SIGNALS. HONEYWELL VIDEO SYSTEMS SHALL NOT BE HELD RESPONSIBLE FOR THE USE OF THIS PRODUCT IN VIOLATION OF CURRENT LAWS AND STATUTES. Page ii

5 IMPORTANT SAFEGUARDS 1. READ INSTRUCTIONS All safety and operating instructions should be read before the unit is operated. 2. RETAIN INSTRUCTIONS The safety and operating instructions should be retained for future reference. 3. HEED WARNINGS All warnings on the unit and in the operating instructions should be adhered to. 4. FOLLOW INSTRUCTIONS All operating and use instructions should be followed. 5. CLEANING Unplug the unit from the outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning. 6. ATTACHMENTS Do not use attachments not recommended by the product manufacturer as they may result in the risk of fire, electric shock, or injury to persons. 7. WATER AND MOISTURE Do not use this unit near water or in an unprotected outdoor installation, or any area which is classified as a wet location. 8. ACCESSORIES - Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall, causing serious injury to a child or adult and serious damage to the equipment. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the manufacturer s instructions and should use a mounting accessory recommended by the manufacturer. Wall or shelf mounting should follow the manufacturer s instructions and should use a mounting kit approved by the manufacturer. 9. A product and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the product and cart combination to overturn. 10. VENTILATION - Slots and openings in the cabinet and the back or bottom are provided for ventilation and to ensure reliable operation of the equipment and to protect it from overheating. These openings must not be blocked or covered. The openings should never be blocked by placing the product on a bed, sofa, rug, or other similar surface. Equipment should never be placed near or over a radiator or heat register. This product should not be placed in a built-in installation, such as a bookcase or rack unless proper ventilation is provided or the manufacturer s instructions have been adhered to. 11. POWER SOURCES This product should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supplied to your home, consult your product dealer or local power company. For products designed to operate from battery power or other sources, refer to the operating instructions. 12. GROUNDING OR POLARIZATION The power supply supplied with this unit may be equipped with a polarized alternating-current line plug (a plug having one blade wider than the other). This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert Page iii

6 the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. 13. OVERLOADING Do not overload outlets and extension cords as this can result in a risk of fire or electric shock. 14. POWER-CORD PROTECTION Power supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords and plugs, convenience receptacles, and the point where they exit from the monitor. 15. OBJECT AND LIQUID ENTRY Never push objects of any kind into this unit through openings as they may touch dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on the unit. 16. SERVICING Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel. 17. DAMAGE REQUIRING SERVICE Unplug the unit from the outlet and refer servicing to qualified service personnel under the following conditions: a. When the power-supply cord or plug is damaged. b. If liquid has been spilled, or objects have fallen into the unit. c. If the unit has been exposed to rain or water. d. If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the operating instructions as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal operation. e. If the unit has been dropped or the enclosure has been damaged. f. When the unit exhibits a distinct change in performance - this indicates a need for service. 18. REPLACEMENT PARTS When replacement parts are required, be sure the service technician has used replacement parts specified by the manufacturer or have the same characteristics as the original part. Unauthorized substitutions may result in fire, electric shock or other hazards. 19. SAFETY CHECK Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition. 20. LIGHTNING AND POWER LINE SURGES For added protection of this unit during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the cable system. This will prevent damage to the unit due to lightning and power-line surges. 21. HEAT The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat. Page iv

7 22. INSTALLATION Do not install the unit in an extremely hot or humid location, or in a place subject to dust or mechanical vibration. The unit is not designed to be waterproof. Exposure to rain or water may damage the unit. 23. WALL OR CEILING MOUNTING The product should be mounted to a wall or ceiling only as recommended by the manufacturer EXPLANATION OF GRAPHICAL SYMBOLS The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instruction in the literature accompanying the product. CAUTION CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. WARNING WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS PRODUCT TO RAIN OR MOISTURE. WARNING: DO NOT INSERT ANY METALLIC OBJECT THROUGH VENTILATION GRILLS THIS PRODUCT TO RAIN OR MOISTURE. WARNING: THIS UNIT MUST BE OPERATED WITH A PROPERLY GROUNDED 3-PIN CONNECTION. NON-OBSERVANCE OF THIS STANDARD PRACTICE MAY RESULT IN A STATIC ELECTRICITY BUILD-UP THAT MAY RESULT IN AN ELECTRIC SHOCK WHEN EXTERNAL CONNECTIONS ARE TOUCHED. Page v

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9 Table of Contents TABLE OF CONTENTS... 1 PREFACE... 4 ABOUT THE HONEYWELL ORBITER MICROSPHERE RANGE... 4 KEY INSTALLATION FEATURES... 4 SAFETY INSTRUCTIONS... 5 SYSTEM REQUIREMENTS... 6 BASIC EXAMPLE SYSTEM... 6 SYSTEM PLANNING... 7 EXAMPLE SYSTEM LAYOUT... 8 POWER SUPPLY... 8 POWER SUPPLY LOCATION... 9 CO AXIAL VIDEO CABLING SPECIFICATIONS AND DISTANCES... 9 CO AXIAL VIDEO CABLING NOTES CAT 5 TWISTED PAIR VIDEO CABLING BACKGROUND CAT 5 TWISTED PAIR VIDEO CABLING SPECIFICATIONS AND DISTANCES NON CAT5 CABLES CAT 5 TWISTED PAIR VIDEO CABLING NOTES RS485 TWISTED PAIR TELEMETRY THEORY RS485 TWISTED PAIR TELEMETRY TERMINATION RS485 TWISTED PAIR TELEMETRY CABLING RS485 TWISTED PAIR TELEMETRY CABLES AND DISTANCES RS485 TELEMETRY WIRING UNPACKING AND PRE ASSEMBLY HANDLING ACRYLICS ACRYLIC CLEANING MOUNT INSTALLATION PENDANT MOUNT WALL MOUNT PLATE DETAIL MM PLATE & POLE DETAIL MM FITTING THE ORBITER MICROSPHERE INTO THE PENDANT OR WALL MOUNT FALSE CEILING INSTALLING THE FALSE CEILING MOUNT Page 1

10 HARD CEILING INSTALLING THE HARD CEILING MOUNT WIRING THE INTERNAL ORBITER MICROSPHERES WIRING TIPS WIRING THE PENDANT AND WALL MODELS INTERNAL PCB WIRING CONNECTIONS TABLE WIRING THE FALSE CEILING AND HARD CEILING MODELS INSTALLING THE FALSE CEILING WITH NVT ON BOARD MODULE INTERNAL PCB WIRING CONNECTIONS TABLE FIXING THE NVT MODULE WIRING THE NVT MODULE INTERNAL ALARM CONNECTIONS ALARM CONNECTOR SOCKET LOCATIONS INTERNAL ALARM CABLE DETAILS CONNECTION TABLE FOR ALARM INPUTS AND OUTPUTS ALARM OUTPUT CONTROL ALARMS TO THE ORBITER MICROSPHERE HEAD FUNCTIONALITY ALARMS TO THE ORBITER MICROSPHERE HEAD FUNCTION TABLE CABLE TERMINATION INTERNAL UNITS POWER UP PRECAUTIONS PLUG AND PLAY FITTING ORBITER MICROSPHERE INITIALISATION PROCESS POST INITIALISATION POWER UP SEQUENCE FOR CO AXIAL TELEMETRY CONTROL ADDRESS SELECTION ADDRESSING SCHEME RS485 ADDRESS EXAMPLES PICTORIAL EXAMPLES HONEYWELL ADDRESS TABLE (FIRST 32 ADDRESSES) RS 85 TERMINATION SETTINGS TERMINATION HI / LOW RS485 TERMINATION SELECTION POWER UP SEQUENCE FOR RS485 TWISTED PAIR TELEMETRY CONTROL TELEMETRY PROTOCOL SELECTION TELEMETRY PROTOCOL SELECTION TABLE Page 2

11 COMPLIANCE INFORMATION USA COMPLIANCE INFORMATION CANADA EQUIPMENT REPAIR PROCEDURE Page 3

12 Preface This manual is intended as a complete reference for the installation of the Honeywell Orbiter Microsphere product range with all mounting variants. The manual s approach is to describe the installation process in logical order. Please read this manual thoroughly before attempting to install or operate the Honeywell Orbiter Microsphere units. About the Honeywell Orbiter Microsphere range The Honeywell Orbiter Microsphere range combines state of the art Microsphere technology with easy plug and play installation and the minimum of engineer set up required. The range features a number of camera and lens options including: Zoom lens ranges of 18x & 27x Camera options of colour, exwave colour/mono and wide dynamic range colour/mono. Key Installation Features All variants of the Honeywell Orbiter Microsphere include several powerful features that make installation swift and straightforward. Dual telemetry support with auto sensing on Orbiter Microsphere power up. Either co axial video telemetry or RS485 twisted pair data telemetry are supported. Minimum of build required, not supplied as a kit of parts. Plug and play mounting, as easy as changing a light bulb. Integral video launch amplifier to allow matching over long cable runs. Alarm devices can be connected directly to the Orbiter Microsphere head, 8 for the Orbiter Gold / Platinum and 4 for the Orbiter Lite unit. Relay outputs available at the Orbiter Microsphere head, 2 for Orbiter Gold / Platinum, and 1 for Orbiter Lite. Storage of programmable Orbiter Microsphere settings in onboard battery backed RAM. 24vac. Page 4

13 Safety instructions Orbiter Microspheres do not contain hazardous levels of voltage but care must be taken when wiring the unit, particularly the mains input to the unit s power supply. Static sensitive devices are present in all Orbiter Microspheres and anti static precautions should be observed at all times Improper or careless installation may cause irreparable damage to the Orbiter Microsphere and control equipment. Electrical installation should conform to recognised national standards and regulations. Only qualified personnel should carry out installation and servicing of Orbiter Microspheres. Never point the Orbiter Microsphere directly towards a bright light source, e.g. the sun. Never expose the Orbiter Microsphere to light intensive situations. Permanent and irreparable damage to the camera s pick up device may result. WARNING! Do not use the camera continuously for a period of over twenty-four hours with the auto-focus on. Doing so may damage the lens. The information held within this manual and our technical advice, whether verbal, in writing or by way of trials is given in good faith but without warranty. This also applies where proprietary rights of third parties are involved. Our advice does not release you from your obligation to check its validity and to test our products suitability for the intended purpose(s) and use(s). The application, installation and use of our products either in isolation or in conjunction with other products used, provided and/or installed by you on the basis of our technical advice are beyond our control and therefore remain entirely your own responsibility. Honeywell products are sold in accordance with our general terms and conditions of sale and delivery. Honeywell reserves the right to change the design and specification of products and information regarding products without notice. Honeywell 2004 Page 5

14 System Requirements Honeywell Orbiter Microspheres receive commands from the system telemetry controller; this can be a Honeywell matrix or a third party telemetry controller. If a third party telemetry controller is to be used the controller must support Honeywell telemetry protocol, or the Orbiter Microspheres must support the third party telemetry controllers protocol. Basic Example System Video connections via co axial or CAT5 cable RS485 telemetry data connections via TP cabling Figure1 Figure 1 shows a possible system configuration. A 2 monitor output Honeywell matrix is used as the heart of the control system and also sends and receives all telemetry information to and from the attached Orbiter Microspheres. The system operator can select control of any one of the attached Orbiter Microspheres with proportional speed pan and tilt control via the keyboard joystick. Alternatively the system can be left unattended with the Orbiter Microspheres touring around selected presets. Page 6

15 System Planning Proper planning is an important aspect of any proposed CCTV system. A system plan provides the installation engineers with a blueprint to work to and also acts as an invaluable document for service engineers who attend the system post sale for maintenance purposes. Important considerations are: The RS485 addresses of the Orbiter Microspheres shown with the sphere location. The RS485 data cable route. This should clearly show where the daisy chain begins and also where it ends. This is particularly important on larger installations where multiple daisy chains are connected to one or more RS485 distribution units. The locations of all control equipment should be marked, particularly where equipment is hidden from view, if a matrix is installed in a roofspace for instance. This can save service time, as the service engineer will not have to try to trace equipment by following the cables! Cable junctions and mains supplies should also be included. Again the main benefit is for the service engineer. A very basic system plan is shown in figure 2 on the next page. Page 7

16 Example System Layout Directors Office Single RG 59 To monitor 2 output of matrix Main trunk cabling from Matrix 4 x RG 59 co ax 1 x Belden 9842 Routed through roof space where possible Reception Office Orbiter Gold Camera #1 Address #1 No RS 485 termination Mid daisy chain Orbiter Lite Camera #2 Address #2 No RS 485 termination Mid daisy chain Orbiter Gold Camera #4 Address #4 RS 485 termination fitted, end of daisy chain Warehouse Orbiter Lite Camera #3 Address #3 No RS 485 termination Mid daisy chain Figure 2 Power Supply It is recommended that all new installations are equipped with the correct 24vac supply. Application type PSU order code Specification Internal 1 per Orbiter Microsphere Internal Up to 8 Orbiter VCORB24PSU VC8MSPSU 24vac 1 amp x 1 24vac 1 amp x 8 Microspheres External One power supply is VC-PSU0008 required for one external Orbiter Microsphere unit. Choose the VC-PSU0007 correct input voltage. VC-PSU0006 Page 8 240vac input - 24 vac output 220vac input - 24vac output 110vac input 24vac output

17 Power Supply Location The Orbiter Microsphere power supply should be located as close to the Orbiter Microsphere as possible for service and electrical isolation purposes. This approach is not practical in all cases and the power supply may in some cases have to be installed remote from the Orbiter Microsphere location. In situations where the power supply has to be installed remotely please refer to the table below for cable gauges and distances. Maximum cable run length 24vac PSUs AWG mm2 Metres Feet The figures shown in table shown above are supported by Honeywell for the stated cable gauges and distances. Installation of cable gauges and distances that are outside of the scope of this table are undertaken solely at the installers risk and responsibility. Co Axial Video Cabling Specifications And Distances The Orbiter Microsphere range is capable of delivering crisp, clear video images over co axial cable runs of up to 700 metres. A video launch amplifier is fitted as standard to all Orbiter Microsphere units to allow adjustment for correct video levels and quality over any length of cable run up to 700 metres. The Orbiter Microsphere unit is capable of transmitting video over a good specification co axial cable run of up to 300 metres without adjustment to the video launch amplifier. Typical 75Ω Co axial cable specifications Type Conductor Application RG 59 1/0 0.58mm Main internal cable runs. May also be used externally in containments or where damage is unlikely. Not particularly flexible. URM 70 7/0 0.19mm CT 125 1/0 1.25mm Patch cables from main runs to equipment. Equipment inter connection. Flexible and useful for tight bends. Duct / containment rated cable for external main cable runs. Some grades are suited for direct burial. Page 9

18 Co Axial Video Cabling Notes There are a number of precautions that must be considered before running the co axial cables to minimise the possibility of problems with the video signal. The quality and specification of the cable used will have a direct affect on the quality of the video signal at the control equipment end of the system. Compromising the cable quality and specification can lead to poor video quality and system performance Always keep co axial cables away from all other cables and run them in complete isolation wherever possible. Never run the cables close to potential sources of electromagnetic interference such as motors, dimmers and high-speed data trunk cables. When other cables cannot be avoided run across them, not alongside and keep this distance as short as possible. CAT 5 Twisted Pair Video Cabling Background All Orbiter Microsphere mountings feature built in NVT transmission modules. This provides the option of cabling the video signal down a single twisted pair of a CAT5 multipair cable, instead of traditional co axial cable. CAT5 is a short term for category 5, which is the electrical specification for a range of twisted pair cables that are commonly used for Ethernet installation. CAT5 cabling for video transmission allows multiple cameras to be transmitted down the same multicore CAT 5 cable without inter camera video interference or crosstalk. When installing CAT5 cable there are some good practise considerations: Observe the warning rules as for co axial cables that are stated in the previous section. If you run a separate CAT5 specifically for CCTV ensure that it is clearly identified, to prevent confusion with network and other structured cabling. Use Krone type junction boxes where CAT5 joints are necessary. These boxes are supplied with labelling for all terminals. A special tool is required to insert cables into Krone junction terminals. Page 10

19 CAT 5 Twisted Pair Video Cabling Specifications And Distances The table below shows distances and NVT options to suit all Orbiter Microspheres. Distance Receiver model and description Co axial video telemetry Up to 150metres (500 feet) NV-212A video transceiver Cable must be within the same building as there is no transient protection. Yes Up to 300metres ( 1000 feet) Up to 1 kilometre (3000 feet) NV-213A video transceiver NV-813A 8 port passive hub NV-1613A 16 port passive hub NV-652R Active receiver NV-862R 8 port active receiver NV-1662R 16 port active receiver Yes No. Telemetry must be via RS485 using another pair Non CAT5 Cables It is possible to run NVT via two other non-cat5 cable specifications in existing installations: Telephone specification CW1308, internal applications. Telephone specification CW1128, external applications. CAT 5 Twisted Pair Video Cabling Notes Important notes that you must observe when installing with CAT5 cable and NVT receiving equipment. An NVT receiver module must be used at the control end of the system for every camera that is transmitting video via CAT5. An NVT hub can be used to receive up to 16 cameras via CAT5. Co axial video telemetry is possible when a passive NVT receiver module or hub is used at the control end of the system. If an active receiver is used at the control end of the system RS485 telemetry must be used, this will require another single twisted pair per camera. When wiring via twisted pair always ensure that you are actually using a twisted pair by examining the cable. Failure to use wires form the same pair will lead to noise introduction and subsequent video and telemetry problems. Page 11

20 The CAT5 cable used must not be screened in any way, either by foil, braided screen or any other means. The use of any cable other than unscreened CAT5 may lead to a reduction in performance and is solely the responsibility of the installer. RS485 Twisted Pair Telemetry Theory Orbiter Microsphere units will only deliver the full feature set when using RS485 twisted pair telemetry in conjunction with a Honeywell telemetry matrix controller. When using RS485 twisted pair telemetry the video signal is transmitted via a co axial or CAT5 twisted pair cable and the telemetry information is sent as data via another twisted pair cable. RS485 twisted pair telemetry cabling is installed and wired as a network that is comprised of one or more daisy chains. When more than one daisy chain is installed an RS485 telemetry distribution unit must be installed to broadcast telemetry data across the entire RS485 network. Multiple distribution units can be installed on the RS485 network to allow for complex wiring arrangements. Star wiring is not permitted as it makes the correct termination of the RS485 network impossible. Star wiring is basically multiple daisy chains that are connected at one common point, the code distribution unit provides the correct means of supporting star wiring. RS485 Twisted Pair Telemetry Termination The RS485 telemetry network requires termination at the first device in the daisy chain and also the last device in the daisy chain. The first device is always the telemetry controller and has RS485 termination as standard and there is no need for this device to be unterminated. The Orbiter Microspheres represent other devices on the network and only the end of line Orbiter Microsphere should have the termination selected as on. All Orbiter Microspheres between the first and last device should have the termination selected as off. Page 12

21 Matrix RS485 code distribution unit The diagram above illustrates correct Orbiter Microsphere termination on a medium sized system with 3 daisy chains. RS485 Twisted Pair Telemetry Cabling There are a number of precautions that must be considered before running the data cables to minimise the possibility of data corruption that could lead to poor telemetry performance. Always use a properly designed screened twisted pair data cable. The only exception is when NVT is when the video signal is being transmitted via CAT5 cable. This can only be up to 1000 metres and data transmission via unscreened cable up to this distance is reliable as long as the cable has been correctly routed. Always keep RS485 data cables away from all other cables and run them in complete isolation wherever possible. Never run the cables close to potential sources of electromagnetic interference such as motors, dimmers and high-speed data trunk cables. Couple all data cable screens to data ground at the control point end only. The cable screens should not be connected at any other point. Faulty cabling or wiring can cause all Orbiter Microsphere units to fail or malfunction. Page 13

22 RS485 Twisted Pair Telemetry Cables And Distances Recommended cables and specifications for RS485 twisted pair telemetry network cabling are shown in the following table. Type Description Maximum Distances Belden specification 9841 or equivalent Single twisted pair overall screen Daisy chain up to 3000 metres. Belden specification 9842 or equivalent Two twisted pairs Overall screen Daisy chain up to 3000 metres. The cable specifications of 9841 and 9842 are available in a series of overall outer sheaths from standard internal usage finishes through to external containment and direct burial types. The figures shown in table shown above are supported by Honeywell for the stated cable types and distances. Installation of cable types and distances that are outside of the scope of this table are undertaken solely at the installers risk and responsibility. RS485 Telemetry Wiring The diagram below provides guidelines for correct RS485 wiring. Pay particular attention to the screen connections. Page 14

23 Junction boxes are supplied by the installer. Unpacking And Pre Assembly Orbiter Microsphere units are precision electromechanical devices. They also contain static sensitive devices. Units must always be handled carefully and with anti static precautions. The Orbiter Microsphere is supplied as a pre assembled unit that requires the minimum of additional work to prepare for final installation. Internal 5" units: Require the fixing of a top cover and trim. Require the fixing of an acrylic. Page 15

24 Internal 8 units: Require the fixing of a top cover and stainless steel collar. An additional set of acrylic fixings are installed onto the standard fixings that are fitted to the Orbiter Microsphere inner. Require the fixing of an acrylic. Handling Acrylics Acrylics are fragile when not attached to the Orbiter assembly and are susceptible to irreparable damage if dropped - particularly scratches. Great care must be taken when handling mirrored acrylics. The acrylic will sustain permanent irreparable damage if it is handled on the inside surface. Acrylic Cleaning Periodic cleaning of acrylics will be required in all environments. A soft cloth and methylated spirits or proprietary foam cleaner will suffice for most applications. External units that are located in dirty areas should be washed down with tepid water and a cloth. Any particles such as sand or grit must carefully be removed prior to wiping with a soft cloth. Page 16

25 Mount Installation The Orbiter Microsphere units have a full range of mounting options for both internal and external applications. Depending on the type of Orbiter Microsphere that you have ordered it will be supplied as a complete kit, including mount or as a microspshere assembly with the mount supplied separately. All mounts are supplied with a built in terminal block PCB. All installation wiring for power, video and control is connected to the terminal block PCB. False ceiling kits are supplied with a 3 metre long flying lead to tails where all installation wiring is connected. Details of the flying lead cable are supplied with the false ceiling kit. Before working with the Orbiter assembly the mount must be installed, which also entails terminating all cabling. Always ensure that the mounting surface and fixings are capable of holding the combined weight of the complete Orbiter and mount. Pay attention to the fitting of all sealing gaskets to the mounting assembly and fixing surfaces. Also ensure that all cable entries are properly sealed, this is critical on external installations. Page 17

26 Pendant Mount Dimensions in millimetres Wall Mount Dimensions in millimetres Page 18

27 Plate detail mm Plate Detail Page 19

28 Plate & Pole Detail mm Page 20

29 Fitting the Orbiter Microsphere into the Pendant or Wall Mount Step 1 Attach the bracket (wall or ceiling type) using fittings which are appropriate for the surface and able to support the weight of the Orbiter Microsphere 1.11kg (2.4 Lbs). PUSH UP POLE ALIGN LUG TO SLOT Step 2 Fitting the Orbiter Microsphere into the bracket Align the lug on the Orbiter Microsphere with the slot on the bracket. Carefully push the Orbiter Microsphere into the bracket and twist clockwise. Allow to drop into the retainer. PUSH UP TWIST Fitting the Orbiter Microsphere into the bracket Step 3 Fit the M3 CSK safety locking screw into the bracket to lock the Orbiter Microsphere in place. This is essential for the safe operation of the Orbiter Microsphere. The hole for the screw is on the opposite side of the pole to the slot. Page 21

30 Step 4 Attach the cable cover. This is supplied as two halves which snap together over the neck of the Orbiter Microsphere as shown below. Cable Cover 2 halves snap together Fitting the Cable Covers When Orbiter Microspheres are to be fitted to a mounting pole, then the hole in the cable cover will need to be aligned with the screw hole in the pole when fitting the M3 CSK safety locking screw. ALIGN HOLE WITH SCREW HOLE FIT LOCKING SCREW Fitting the M3 CSK locking screw Page 22

31 False Ceiling Dimensions in millimetres The Orbiter Microsphere is designed to be mounted in a flat ceiling installation. Mounting the Orbiter Microsphere in an angled ceiling installation will affect the units centre of gravity and, consequently, programmed tours will be affected. The false ceiling kit requires a clear area of 270mm diameter for installation. Page 23

32 Installing the false ceiling mount Step Instruction 1 Ensure that the false ceiling is able to support the weight of the false ceiling kit. (2.0 kg max for 5 model, 3.0 kg max for 8 model.) 2 Using the retaining ring as a template, cut a 160mm diameter hole in the ceiling using an appropriate tool. 3 Drill three 6mm holes on the 186mm PCD to accept the mounting studs. 4 Follow the installation diagram below to fit the Lanyard. Ensure that the Lanyard is fitted correctly at the point indicated. (Point A.) 5 Insert the Orbiter Microsphere through the ceiling and fit the retaining disk to the back of the Orbiter Microsphere. (The rear of the ceiling face). 6 Screw down the three M4 Nyloc nuts to lock the Orbiter Microsphere into place. Fitting the Lanyard Page 24

33 Hard Ceiling The following diagram shows the component parts of the hard ceiling mount. Page 25

34 Installing the Hard Ceiling Mount 1. Disassemble the plug and play mount, and remove the mounting plate. 2. Cut a hole in the ceiling with a diameter of 205 mm to install the housing. 3. Fit the housing from below, drawing the cables through the hole in the top of the unit, as shown in the diagram below. Cable / 25mm metal / plastic conduit Pinch bolt 4. Restrain the cables on the top of or inside the plug and play mount, to prevent them from pulling out if disturbed in the future. Honeywell advises the use of cable ties or tightening to the conduit if used. 5. Fit the Lanyard (not provided) to a surface other than the ceiling. Please ensure that the fixing used is appropriate to support the weight of the installed unit. (3.2kg max.) 6. Tighten the securing screws, and the housing will clamp to the ceiling as shown below. Clamp (clamps to ceiling as screw tightened) Ceiling Trim Ring 7. Terminate the cables to the plug and play mount and re-fix the mounting plate. 8. Fit the outer trim ring by locating the ring onto the bottom of the mount and twisting until it locks. 9. Apply power to the unit. 10. Fix the acrylic to the camera inner, by aligning the two holes on the acrylic with the two holes on the mounting bracket on the camera assembly. Align the view slot on the acrylic with the camera lens. The figure overleaf shows one of the mounting holes on the camera assembly. The second is located opposite this one. Insert the screws provided and tighten. Page 26

35 11. Insert inner into the plug and play housing as shown below and check operation. Page 27

36 Wiring the Internal Orbiter Microspheres Wiring tips Follow this process for easy cable terminations. Pull the terminal blocks out of the sockets on the PCB (External only) Terminate the wiring into the terminal blocks Label each terminal block wiring loom Locate the wired terminal blocks into the correct locations on the PCB If alarm devices are being connected to the Orbiter via the PCB do not locate the alarm connector to the PCB until all non-alarm related Orbiter functionality has been fully tested. Alarm device activiations could cause confusion during the initial testing stages. The alarm relay outputs are rated at 24 volts dc 1 amp, or 120 volts ac at 0.5 amps. The relays should not be connected to loads that are outside of this specification. Where potentially hazardous voltages are fed in and out of the relays the installer should affix warning labels to alert engineers for safety reasons. Page 28

37 Wiring the Pendant and Wall Models Internal PCB Wiring Connections Table CON 1 Video out NVT + Twisted pair CAT5 NVT video connection positive pole NVT - Twisted pair CAT5 NVT video connection negative pole VIDEO Composite video output connection GND Composite video ground connection (cable screen) CON 3 Power and data I/O DATA - RS485 twisted pair telemetry data negative pole DATA + RS485 twisted pair telemetry data positive pole + AC 24 vac power supply to heater / fan - AC 24 vac power supply to heater / fan Page 29

38 Wiring the False Ceiling and Hard Ceiling Models The photograph below shows the board VC495/1. The installer must remove the mounting plate, onto which this board is secured, to complete termination. The mounting plate is simply and easily removed using a standard cross-head screwdriver. AC RS485 TPD 24Vac input cable GND Video output coax cable ground (screen) 24Vac input cable VIDEO Video output coax cable +Data Twisted Pair cable + Video output NVT (T/P) from controller NVT cable (normally blue) - Data Twisted Pair cable - Video output NVT (T/P) from controller cable (normally yellow) Page 30

39 Installing the False Ceiling with NVT on board module Customer wiring is via an internal terminal block PCB which is located inside the base plastic cover. The false ceiling versions of the Orbiter Microsphere are supplied with a 3m cable. Note: The terminal block is accessed by removing the two M3 CSK head screws, using an appropriate tool. Terminal Block Details Internal PCB Wiring Connections Table CON 1 Video out NVT + Twisted pair CAT5 NVT video connection positive pole NVT - Twisted pair CAT5 NVT video connection negative pole VIDEO Composite video output connection GND Composite video ground connection (cable screen) CON 3 Power and data I/O DATA - RS 485 twisted pair telemetry data negative pole DATA + RS 485 twisted pair telemetry data positive pole + AC 24 vac power supply to heater / fan (positive connection when using 12 volt dc power supply) - AC 24 vac power supply to heater / fan (negative connection when using 12 volt dc power supply) Page 31

40 Fixing the NVT Module The NVT Module is as pictured below. NVT1 CON1 AC+ CON2 G/Y W GND CON3 AC- R G B Y VIDEO TPD+ NVT+ TPD- L2 L1 NVT- R B Y G W G/Y The module fits over the neck of the Orbiter Microsphere unit. Wiring the NVT Module NVT1 CON1 AC+ CON2 G/Y W GND CON3 AC- R G B Y VIDEO TPD+ NVT+ TPD- L2 L1 NVT- AC+ +24Vac input cable GND Video output coax cable AC- -24Vac input cable VIDEO Video output coax cable TPD+ +Data Twisted Pair cable from controller NVT+ + Video output NVT (T/P) cable TPD- - Data Twisted Pair cable from controller NVT- - Video output NVT (T/P) cable If a third party telemetry controller is to be used the controller must support ViCL Honeywell telemetry protocol, or the Orbiter Microsphere unit must support the third party telemetry controllers protocol. Page 32

41 Internal Alarm Connections Internal Orbiter Microsphere units are provided with RJ45 connectors that are located on the top PCB of the unit. Slots are provided on the upper cover to provide access to the alarm connectors. One or two wiring looms are provided with the Orbiter Microsphere, depending on whether the unit is a Lite, Gold or Platinum unit. Each wiring loom has an RJ45 connector that is pre wired to tails. The alarm device wiring is to be connected to the tails via terminal blocks or other suitable method according to the choice of the installer. Alarm Connector Socket Locations Internal Alarm Cable Details Alarm cables are supplied with a standard colour coding Pin orientation is shown on the picture below. 1 8 Page 33

42 Connection Table For Alarm Inputs and Outputs Pin Con 1 (Not Orbiter Lite) Con 2 Colour 1 Alarm input 5 N/O Alarm input 1 N/O Grey 2 Alarm input 6 N/O Alarm input 2 N/O Brown 3 Alarm input 7 N/O Alarm input 3 N/O Yellow 4 Alarm input 8 N/O Alarm input 4 N/O Green 5 Alarm common / ground Alarm common / ground Red 6 Relay 2 normally open pole Relay 1 normally open pole Black 7 Relay 2 Common pole Relay 1 Common pole Orange 8 Relay 2 normally closed Relay 1 normally closed Blue pole pole Relay 2 is not related to alarm inputs and is under manual control. Relay 1 is the alarm related relay, active whilst there are active alarm inputs Alarm Output Control The alarm output functionality of the Orbiter Microsphere is controlled by switch 8 of the DILSW2 array. DILSW2 array SWITCH 8 ON. THIS IS THE FACTORY SHIPPED DEFAULT CONDITION. ALL ORBITER MICROSPHERE HEAD ALARM FUNCTIONALITY IS ENABLED. SWITCH 8 OFF. ALL ORBITER MICROSPHERE HEAD ALARM FUNCTIONALITY IS DISABLED. Alarms To The Orbiter Microsphere Head Functionality The alarm functionality at the Orbiter Microsphere head has fixed functionality, which operates as follows: 1) AN ALARM DEVICE ACTIVATES 2) The Orbiter Microsphere seeks the same preset number as the number of the alarm input. 3) The alarm output relay1 becomes active changes to the alarm state. 4) The 10 second fixed timer starts. Page 34

43 If a subsequent alarm triggers then steps 1-4 are repeated until no further alarms interrupt the timer. When the timer expires the following steps are taken. 5) The Orbiter Microsphere returns to it s pre alarm state. This may be a tour, preset or just a fixed position. 6) The alarm output relay 1 becomes inactive and changes back to the non alarm state. Alarms To The Orbiter Microsphere Head Function Table Alarm input number Input polarity Preset Timeout 1 Normally open 1 10 Seconds 2 Normally open 2 10 Seconds 3 Normally open 3 10 Seconds 4 Normally open 4 10 Seconds 5 Normally open 5 10 Seconds 6 Normally open 6 10 Seconds 7 Normally open 7 10 Seconds 8 Normally open 8 10 Seconds Cable Termination Internal Units All video, data and power wiring connections are made to the screw terminals that are located on the PCB housed within the mount assembly. Alarm connections are plugged into the RJ45 alarm sockets that are located on the upper cover of the Orbiter Microsphere. If alarm devices are being connected to the Orbiter via the RJ45 connectors do not locate the alarm connectors into the sockets until all non-alarm related Orbiter functionality has been fully tested. Alarm device activiations could cause confusion during the initial testing stages. The alarm relay outputs are rated at 24 volts dc 1 amp, or 120 volts ac at 0.5 amps. The relays should not be connected to loads that are outside of this specification. Where potentially hazardous voltages are fed in and out of the relays the installer should affix warning labels to alert engineers for safety reasons. Page 35

44 Power Up Precautions Before applying power to any element of the newly installed mountings double check all wiring. Plug And Play Fitting Apply power to the mount that is to be worked on before inserting the Orbiter Microsphere unit. Orbiter Microsphere Initialisation Process When a Orbiter Microsphere is first powered up it will go through an initialisation procedure, under which all functions are tested and the pan, tilt and lens sensors are located. This will always happen, regardless of the telemetry control method. Before inserting the Orbiter ensure that all necessary covers are fitted. Omission of covers at this stage can cause the Orbiter to refuse to initialise due to light ingress into the upper assembly. This causes the Orbiter to appear faulty. The lower acrylic can safely be omitted at this stage until the Orbiter has been tested. Page 36

45 Post Initialisation After successful initialisation the Orbiter Microsphere will resume what it was doing before power loss. As a result any one of the following may take place: If the Orbiter Microsphere was in tour then the tour mode will be resumed. If the Orbiter Microsphere was at a preset then that preset will be sought. If the Orbiter Microsphere was stationary or being controlled (but not at a preset) then the last position (pan, tilt, zoom and focus settings) will be sought. Power Up Sequence for Co Axial telemetry Control No set up of the Orbiter Microsphere is necessary for Honeywell co axial telemetry. The telemetry mode is auto sensing, if no RS485 connection is sensed the Orbiter Microsphere will operate via co axial telemetry. Insert the Orbiter Microsphere into the fully wired up and powered plug and play fitting. The Orbiter Microsphere will go through the normal initialisation routine. The Orbiter Microsphere will resume its last action before it was powered down. Check normal functionality. Connect alarm cabling to Orbiter Microsphere head. Program Orbiter Microsphere features. All Orbiter Microsphere units are shipped factory set for Honeywell VCL protocol. If you are using a supported non- Honeywell VCL protocol please refer to the protocols section of this manual for correct protocol selection. RS485 Twisted Pair Telemetry Set Up There are three areas that require set up on the Orbiter Microsphere inner for twisted pair telemetry operation: The Orbiter Microsphere address. RS485 termination selection. Protocol selection (For non Honeywell protocols) Page 37

46 Address Selection The Orbiter Microspheres RS485 address is defined by the setting of the switch array marked as DILSW2. The switch array is located on the top PCB of the Orbiter Microsphere unit. DILSW2 array The Orbiter must be set with an RS485 address that matches the camera input number on the video control equipment. i.e. Input 12 must have address 12. Input 8 must have address 8 etc. Addressing Scheme The Honeywell addressing scheme is calculated as binary plus one, which is the binary value of the DILSW 2 settings plus one. The first seven switches of the DILSW2 array represent a binary value; these values are shown on the figure below. When any of the first seven switches are moved to the off position the value of that switch represents an address value. DISLW2 switch binary values The factory default settings for the DILSW2 array are set for binary address 0 (all switches ON), because the Honeywell addressing scheme is binary + 1 the address for this default switch setting is 1. This addressing scheme is used for all protocols, including non-honeywell third party protocols. Page 38

47 RS485 Address Examples To select the Orbiter Microsphere address switch the relevant switches off to give the required binary address value. When using Honeywell protocols the maximum number of addresses is 128. This is calculated as = 127 which is the setting for DILSW2 array with all seven address switches off. Because the Honeywell address scheme is binary value +1 the actual total is = 128. Pictorial Examples Binary value: = 53 Honeywell value: 53+1 = 54 Binary value: = 41 Honeywell value: 41+1 = 42 Binary value: = 126 Honeywell value: = 127 Binary value = =16=32=64 = 127 Honeywell value: 127+1=128 Page 39

48 Honeywell Address Table (First 32 addresses) Binary Value SW1 (1) SW2 (2) SW3 (4) SW4 (8) SW5 (16) SW6 (32) SW7 (64) Honeywell Address 0 ON ON ON ON ON ON ON 1 1 OFF ON ON ON ON ON ON 2 2 ON OFF ON ON ON ON ON 3 3 OFF OFF ON ON ON ON ON 4 4 ON ON OFF ON ON ON ON 5 5 OFF ON OFF ON ON ON ON 6 6 ON OFF OFF ON ON ON ON 7 7 OFF OFF OFF ON ON ON ON 8 8 ON ON ON OFF ON ON ON 9 9 OFF ON ON OFF ON ON ON ON OFF ON OFF ON ON ON OFF OFF ON OFF ON ON ON ON ON OFF OFF ON ON ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON ON ON OFF OFF OFF OFF ON ON ON ON ON ON ON OFF ON ON OFF ON ON ON OFF ON ON ON OFF ON ON OFF ON ON OFF OFF ON ON OFF ON ON ON ON OFF ON OFF ON ON OFF ON OFF ON OFF ON ON ON OFF OFF ON OFF ON ON OFF OFF OFF ON OFF ON ON ON ON ON OFF OFF ON ON OFF ON ON OFF OFF ON ON ON OFF ON OFF OFF ON ON OFF OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON ON OFF ON OFF OFF OFF ON ON ON OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON ON 32 RS 85 Termination Settings The correct RS485 termination settings are critical for reliable and robust telemetry control. Theory for RS485 termination is covered on page 20 of this manual, but here is a basic pair of rules: If the Orbiter Microsphere is at the end of a daisy chain it should be terminated. If the Orbiter Microsphere is at any location along a daisy chain (but not at the end) it should not be terminated. Page 40

49 Termination Hi / Low The factory setting is to termination HI. This setting will suit Honeywell RS485 systems, and almost all installations that are wired and not using any wire free links. Termination LOW is designed to suit non cabled links such as fibre, microwave and so on which sometimes require a higher voltage differential than is present with the default HI termination setting. RS485 Termination Selection The RS485 termination is selected on /off by the position of the dual shunt link LK2. Termination is selected hi / low by the position of the dual shunt link LK1 The links are also labelled TPTERM as shown below. Termination Hi / Low Termination On / Off The diagram above shows an exploded view of the termination dual shunt links. Termination is selected as OFF and HI. On / Off link set to ON position termination is enabled. This is the factory default setting. On / Off link set to OFF position termination is disabled. Hi / Low link set to HI is acceptable for most wired installations. Hi / Low link set to LOW is used for wire free links. Page 41

50 Power Up Sequence For RS485 Twisted Pair Telemetry Control Set the Orbiter Microsphere RS485 address. Set the RS485 termination. Insert the Orbiter Microsphere into the fully wired up and powered plug and play fitting. The Orbiter Microsphere will go through the normal initialisation routine. The Orbiter Microsphere will resume its last action before it was powered down. Check normal functionality. Connect alarm cabling to Orbiter Microsphere head. Program Orbiter Microsphere features. All Orbiter Microsphere units are shipped factory set for Honeywell protocol. If you are using a supported non- Honeywell protocol please refer to the protocols section of this manual for correct protocol selection. Telemetry Protocol Selection The Orbiter Microsphere telemetry protocol is defined by the setting of the switch array marked as DILSW1. DILSW1 array Telemetry Protocol Selection Table SW4 SW3 SW2 SW1 Protocol Selected OFF OFF OFF OFF Honeywell VCL (Factory default setting) OFF OFF ON OFF Pelco D OFF OFF OFF ON Pelco P OFF OFF ON ON Vicon OFF ON OFF OFF Molynx OFF ON ON OFF Ernitec OFF ON ON ON Ultrak Page 42

51 Compliance Information USA This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference. 2) This device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures. - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/tv technician for help. Compliance Information Canada This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. Page 43