TRAINING RECORD BOOK LNG STEAMSHIP

Transcription

1 TRAINING RECORD BOOK LNG STEAMSHIP Training Record Book for LNG Steamship -

2 Training Record Book This document is provided as an example of a training record book. Users are free to modify this document as required. 2

3 Table of Contents 1. Personal Details Introduction Guidance for the Trainee - For Completing this Training Record Book Guidance for the Master and Duly Authorised Officers Ship Service Record Shipboard Training Officer/Master Review Training Record Book

4 1. Personal Details (Full) of Birth Passport Number Seaman s Identity Book Number PHOTO Home Address Change of Address 1 Signature of the Candidate.... TRAINING RECORD BOOK of issue:.... Any other details the Candidate may wish to record (e.g. Next of Kin, contact details etc.): This TRAINING RECORD BOOK is the property of the Candidate whose details appear above. If found, please return it to the latest address shown. 4

5 2. Introduction Insert company specific text 5

6 3. Guidance for the Trainee - For Completing this Training Record Book Insert company specific text 6

7 4. Guidance for the Master and Duly Authorised Officers Insert company specific text Details of Officers Authorised to make entries in this TRAINING RECORD BOOK. 1. 7

8 5. Ship Service Record Ship IMO Number Type Membrane/ Moss GRT KW/Stm/ Mtr/DFDE Rank/ Capacity Joined (dd/mm/yyyy) Sea Time Left (dd/mm/yyyy) Months Days Signature of Master 8

9 6. Shipboard Training Officer/Master Review Ship Training Officer and Initials Training Officer s Comments Master s & Initials Comments 9

10 Training Record Book S.No. I LEGISLATION AND GENERAL REQUIREMENTS 1.1 Thermodynamics Considerations Know and understand the Gas Laws and Laws of Thermodynamics and how they are applicable to steam turbine system operations Relationship between the variables of pressure, temperature, mass, volume, gas constant and specific heats at constant pressure and constant volume The laws of thermodynamics and heat transfer Mollier diagram Ideal processes (adiabatic/isothermal/isentropic/isobaric) Have an awareness of thermodynamics as applied to processes, power cycles and systems Know and understand thermodynamics as applied to processes, power cycles and systems Heat balance Plant performance monitoring Rankine cycle Rankine cycle with reheat Regenerative heat recovery 1.2 Principles of Design and Concept of Ship Have an awareness of the main design principles Know and understand the main design principles with respect to Principal particulars hull structure (tank shape, materials used and temperature allowance) design concept of the cargo containment systems gas handling plant and cargo operations typical configuration of main propulsion machinery 1.3 Regulations and Guidance Have an awareness of the application of rules and regulations and the role of Classification Society Flag State Port State Control 10

11 1.3.2 Know and understand the application of the rules and regulations SOLAS Safety of Life at Sea 1974 IGC Code - International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk Classification Society rules Flag State Regulations MARPOL The International Convention for the Prevention of Pollution From Ships, 1973 as modified by the Protocol of 1978 ISM Code The International Safety Code Have an awareness of industry guidelines and company management systems Know and understand the application of industry guidelines and company management systems Liquefied Gas Handling Principles on ships and in terminals International Safety Guide for Oil Tankers and Terminals (ISGOTT) ICS/Tanker Safety Guide (Liquefied Gas) Safety System (SMS) Planned Maintenance System ICS/ISF Guidelines on the application of the ISM Code Have an awareness of sources of guidance and advice SIGTTO the Society of International Gas Tanker and Terminal Operators OCIMF the Oil Companies International Marine Forum ICS the International Chamber of Shipping Maritime Administrations (Marine Safety Notices and COSWP (Code of Safe Working Practices) or equivalent) 1.4 Properties of Materials Have an awareness of the properties and suitability of materials used in the construction of Liquefied Natural Gas (LNG) carriers Ductility Creep Thermal conductivity Hardness Coefficient of expansion Know and understand the materials used in the construction of LNG carriers and their equipment Material selection Repair methods 11

12 1.5 Recognition and of the Hazards Associated with LNG Steamships Have an awareness of the hazards to personnel and the vessel from LNG and relevant gases Know and understand the hazards to personnel and the vessel from LNG, the relevant gases, their properties and the defences applied LNG Inert gas Nitrogen Carbon monoxide Oxygen deficiency Flammability Flash point Auto ignition temperature Enclosed space entry procedures Cold embrittlement fracture (cryogenic) Material Safety Data Sheets (MSDS) and Medical First Aid Guide (MFAG) for LNG and other relevant gases Know the first aid action to be taken if personnel come into contact with LNG and its vapour Skin contact Inhalation Ingestion Have an awareness of fire-fighting techniques and equipment Know and understand fire-fighting techniques and equipment Water spray protection room fire-fighting systems Use of high-ex foam Use of dry powder CO 2 total flooding Uncontrolled fires in the boiler, eg air heaters, economisers and windboxes Boiler hydrogen fire Fire on/at the burner platform Radiation of LNG vapour fires 1.6 Environmental Impact Have an awareness of the potential environmental impact of boiler operations 12

13 1.6.2 Know and understand the potential environmental impact of boiler operations Stack emissions to the atmosphere Noise pollution, eg super-heater vent Emission Control Area (ECA) operations 1.7 Risk Assessment and Have an awareness of the requirement to carry out risk assessments Definition of risk and hazard Purpose of a risk assessment When to carry out a risk assessment Know and understand the process to carry out risk assessments of planned operations Risk assessment elements (process) How to identify hazards How to determine risk How to establish likelihood and severity How to decide if the risk is tolerable How to prepare a risk control action plan Know and understand specific hazards associated with the operation and maintenance of LNG steam plants Fuel gas/hfo/distillate combustion system High pressure and temperature steam systems Saturated steam systems Handling of treatment chemicals Securing, opening and access to boilers, condensers and plant ancillaries High voltage systems 1.8 Individual Responsibilities Know and understand own responsibilities Carry out own responsibilities Report any defects or abnormalities promptly to the appropriate person Know and understand own and other individuals responsibilities Clearly delegate duties as appropriate to rank and ability Ensure that duties are fully carried out Ensure that full and complete records are maintained Room Resource 13

14 1.9 Contingency Plans Have an awareness of their purpose and principles The role of contingency plans in non-standard and emergency situations Know and understand the contingency planning process Preparing plans Monitoring Contingency drills Reviewing exercises and plans Crisis 1.10 Record Keeping Have an awareness of the requirements for record keeping Maintain complete records of operations as delegated Operation of the record keeping system Know and understand the requirements for record keeping Ensure that records are made in accordance with statutory and company requirements Ensure that records are retained 1.11 Planning Have an awareness of the planning process Know and understand the stages of the planning process Appraisal Planning Execution Monitoring Feedback II EQUIPMENT 2.1 Boilers Have an awareness of the boiler types, their purpose and safe operating principles Boiler types Boiler structure Flashing up and shutting down Emergency firing from a local platform curves Coupling boilers 14

15 2.1.2 Know and understand the boiler construction and materials Generating/screen/wall/support/membrane wall tubes Drums and headers Super-heater tubes and their header spaces Super-heater tube hangers/clips/supports Economisers including fittings, headers, header spaces, arrangement for economiser tube expansion and contraction Combustion air heaters De-superheater (internal or external as applicable) Stem drum internals, including feedwater inlet distribution pipe, steam separator(s), temperature control desuperheater, etc Manhole and hand hole arrangement Forced draught fans with duct and damper arrangements Cooling and sealed air systems Sliding feet Stays Know and understand materials of refractory, brickwork, lagging, cladding and gas tight arrangement and the fittings at different locations in the boiler General arrangement of refractory, brickwork and lagging Inspection and repair procedure Know and understand material composition, principal function and overhaul external boiler fittings Steam pressure safety valves Water level gauge glasses Feed check valves Soot blowers Control valves Drain and vent valves Smoke periscope Stop valves Furnace peep holes with fittings Exhaust gas uptake and the combustion air duct expansion joint construction and arrangement Bottom and skim blow down arrangements Know and understand the principles of the boiler control systems and operation Superheated steam temperature control systems Boiler water level control systems Boiler pressure control systems 15

16 2.1.6 Know and understand routines and normal maintenance procedures Maintenance of boiler water quality Boiler water treatment Bottom blowing and skimming procedures and the associated hazards Soot blowing operational procedures, maintenance and precautions Procedures for changing glass and micas in the steam drum level gauge Maintenance of fuel oil burners, air registers, igniters, actuators and flame scanners Routine maintenance of forced draught fans, ie vibration monitoring, adjustment/confirmation of correct function, positioning and feedback of vanes Blowing down of gauge glasses and float chambers Greasing sliding feet Know and understand methods and requirements of boiler repairs Identify procedures for temporary repair of the screen, wall, roof, generator, superheater and economiser, steam air heater tubes (ie tube expansion, tubes plugged by using special plugs or welding) Approved welding procedures, including shape of possible inserts, erection joint preparation prior to welding, pre and post-heat treatment and a selection of welding consumables Know and understand fuel oil systems Storage and settling tank arrangement and a typical pumping system Fuel viscosity control Fuel treatment Precautions when changing between heavy fuel and distillate fuel Recirculation systems Know and understand alarm settings and required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of alarm Testing and calibration procedures 2.2 Burners including Fuel Gas Handling Equipment Have an awareness of the purpose and operating principles of the burner systems Burner System (BMS) Automatic Combustion Control (ACC) 16

17 2.2.2 Know and understand the burner arrangement and construction of the burner hardware Burner assembly (types of burners and limitations) Atomising medium Flame eye(s) Igniter(s) Valves and dampers including actuators Air register and actuators Position sensing devices and interlocks Fuel gas and nitrogen purging piping, including valves, actuators and flame arrestors Conditions required for efficient combustion and optimising the burners performance Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.3 Fuel Gas Compressors Have an awareness of their purpose and operating principles Know and understand design features Compressor Driving mechanisms Capacity control mechanisms, eg inlet guide vane and inverter unit Shaft sealing arrangements Bulkhead sealing arrangements Principles of operation and purpose of surge control Droplet separator Know and understand operational requirements and procedures Setting up Nitrogen sealing Lubrication Starting Automatic control requirements Starting of second compressor Shutdown 17

18 2.3.4 Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of alarm Testing and calibration procedures 2.4 LNG and Forcing Vaporisers Have an awareness of their purpose and operating principles Know and understand their principles, operating parameters, outlet requirements and limitations Temperature Know and understand operational requirements and procedures The relationship between the steam supply and capacity of the vaporiser Condensate level control Outlet temperature control mechanisms and methods used to control vaporiser outlet temperature Setting up/starting/manual and automatic operation/ shutdown Know and understand alarm settings and the required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.5 Gas Heaters Have an awareness of their purpose and operating principles Know and understand their principles, operating parameters, the outlet requirements and limitations Temperature Know and understand operational requirements and procedures The relationship between the steam supply and capacity of the heater Condensate level control Outlet temperature control mechanisms and methods to control outlet temperature Setting up/starting/manual and automatic operation/ shutdown 18

19 2.5.4 Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.6 Main Steam Turbines, Reduction Gears and Main Condensers Have an awareness of their purpose and operating principles Steam turbine design and performance characteristics Typical configuration of main steam turbine, reduction gear and main condenser Know and understand the construction and materials of the main turbines High and low pressure rotor construction including astern turbine, blade design and fastening Turbine nozzles and fixed blading Turbine rotor bearings and thrust bearings Types, location and varieties of rotor steam gland (labyrinth) seals Diaphragm arrangements Casing design, construction, expansion and bolting arrangements Steam piping connection, including bleed steam Rotor displacement and vibration monitoring Turbine rotor flexible couplings Connection to main condenser Main manoeuvring valves astern and ahead, including the astern guardian valve The actuator and positioning system for the main manoeuvring steam valves including protection systems Turbine casing and manoeuvering valve drain and valve system including valves, actuators and orifices Water spray system for astern turbine exhaust Gland steam system including piping, valves, actuators and flow/pressure control/balance orifices Operating limitations including barred speed ranges and astern running Equipment for emergency operations 19

20 2.6.3 Know and understand the purpose and operation principles of the lubrication system Lubricating oil supply to the turbines, reduction gear, main thrust bearings and intermediate shaft bearings The oil distribution and the flow adjustment to each lubrication point The oil filtration and purification system Onboard and shore-based testing and interpreting the results Lubricating oil service system including pumps, control valves, coolers and header tank with an overflow arrangement Protection of bearings and gearing in the event of power failure Know and understand maintenance and inspection procedures Opening of turbine casings for inspecting flexible couplings and turbine rotors Identify tools necessary to lift high pressure (HP) and low pressure (LP) casings and rotors, and to be familiar with their functions Identify the tools necessary for changing rotor bearings and rotor thrust bearings Opening, inspecting and cleaning the main turbine steam inlet strainer Overhaul the main turbine manoeuvring valves, including the astern guardian valve Gearing inspection, identifying faults and general precautions Know and understand routine operational procedures Preparation for warming through Warming through Use of auto spin and the potential hazards Standby and manoeuvring procedures Transfer from manoeuvring conditions to full away on passage, including the ramp-up system The bleed steam system The drain system Transfer from full away to manoeuvring conditions, including ramp-down system Temperature control in port Shutting down, cooling down and securing 20

21 2.6.6 Know and understand the reduction gear s arrangement Reduction gear arrangements Reduction gear wheels, internal couplings, bearings, inspection doors, oil supply and oil spray nozzles Main thrust bearing Turning gear Gear case dehumidifier Know and understand the purpose and operating principles of the main condenser Structure and design principles Expansion and support arrangements Creation of vacuum, including effect of steam-water volume reduction and the role of vacuum pumps/air ejectors Steam dump systems Circulation systems and corrosion/marine growth protection Know and understand routine and normal maintenance procedures of the main condensers When afloat, safely securing, draining and opening the main condenser for entry and maintenance Cleaning of condensers Back-flushing of the main condenser Systems for temporary remedy of a sea water leak into the main condenser in service (sawdust injector or similar) Detection and repair of sea water/air leaks into the condenser Know and understand alarm settings and the required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.7 Turbo-Alternators Have an awareness of their purpose and operating principles Know and understand the turbo-alternators construction and materials General arrangement Design and construction 21

22 2.7.3 Know and understand the arrangements and the principles of operating the turboalternator Steam turbine Exhaust arrangements Reduction gear Auxiliary systems Electric generator Lubrication Governor systems Synchronising and load sharing Know and understand the operating and normal maintenance procedures Starting and shutting down Lubricating oil treatment Vibration monitoring Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.8 Feed Pumps Have an awareness of the purpose and operating principles Know and understand the arrangement, construction and design of the feed pump Prime mover Steam turbine exhaust arrangements Pump characteristics Lubrication Governor systems Know and understand the operating and normal maintenance procedures Safe starting procedures Regular changeover of feed pump Low load operation Lubrication Vibration monitoring 22

23 2.8.4 Know and understand alarm settings and the required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.9 Water Production Plant Have an awareness of the types of plant and the operating principles Description of the types of plant Source of heating and the effect on efficiency Know and understand the requirements for operation and maintenance Starting and shutting down Scale prevention De-scaling Contamination prevention Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.10 Inert Gas Generator and Driers Have an awareness of their purpose and operating principles Know and understand their operating parameters and limitations Capacity Dew point control (refrigeration and desiccant drying stages) Oxygen content Carbon monoxide (CO) Cooling requirements Delivery valve and non-return valves Temperature requirement 23

24 Know and understand the likely problems and their symptoms Dew point Oxygen content Carbon monoxide Cooling systems Delivery valve and non-return valves Regeneration system Deterioration of silica or active alumina Oil carry over in scrubber effluent Monitoring equipment Know and understand operational requirements and procedures Setting up Starting Shutdown Dry air production Maintenance Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 2.11 Nitrogen Generator Have an awareness of their purpose, the different types and their operating principles Requirements for and the uses of nitrogen Know and understand nitrogen generator operating principles and parameters, also the outlet requirements and limitations Effect of flow on product quality Oxygen content Temperature requirements Buffer tank Know and understand likely problems Membrane contamination Membrane service and storage life Feed air filtration requirements Feed air compressors 24

25 Know and understand operational requirements and procedures Setting up Starting Shutdown Maintenance Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures III SUPPORT SYSTEM 3.1 Steam Systems Have an awareness of different steam system arrangements Know and understand the requirements and operation of superheated steam systems Materials for pipes and equipment/machinery that uses superheated steam Know and understand the requirements and operation of de-superheated steam systems Use of de-superheated steam De-superheater Control systems Know and understand the steam dump system General arrangement Control systems Operating restrictions Secondary means of dumping and the limitations Know and understand bleed steam systems and exhaust steam systems General arrangement Purpose of a bleed system Control systems Know and understand the Low Pressure Steam Generator (LPSG) and steam system General arrangement Purpose of system Construction and operation of LPSG Secondary systems 25

26 3.1.7 Know and understand the gland steam system General arrangement Control systems Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 3.2 Condensate and Feedwater System Have an awareness of the arrangements for condensate and feed systems Condensate system Atmospheric drains system Contaminated drain system Main and auxiliary feedwater system Know and understand the requirements for the operation of condensate and feed systems Condensate system Drain system Main condenser and atmospheric drain tank level control De-aerator De-aerator level control Condensate pumps Drain systems filter, de-oiler, etc Make up and spill control Low pressure generator feedwater system Treatment of feedwater, boiler water and condensate water Main and auxiliary feedwater systems Feedwater heating Feedwater controls Know and understand the purpose and principles of operating the de-ioniser Purpose and operating principle Maintenance procedures Safety precautions Have an awareness of the requirements for chemical treatment 26

27 3.2.5 Know and understand the effects of inadequate chemical treatment Understand the treatment concept and the functions of the associated equipment used in condensate, feedwater treatment, including chemical dosage Identify symptoms of incorrect treatment/control Be aware of the implications of incorrect treatment/control Types of testing and dosing systems Know and understand alarm settings and the required responses Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 3.3 Sea Water Systems Have an awareness of sea water system arrangements Know and understand the maintenance and testing requirements for the system and its associated equipment Isolation of the systems for maintenance Maintenance and testing procedure Scoop systems Back flush cleaning systems Corrosion control and marine growth prevention Pump types Auxiliary cooler/condensers Fire main and spray systems Emergency bilge suction 3.4 Fresh Water Cooling Have an awareness of fresh water cooling arrangement Know and understand the maintenance requirements of the system and associated equipment Isolation of the systems for maintenance Maintenance and testing procedure System arrangement Chemical testing and treatment 27

28 3.5 Automation Systems Have an awareness of the operating principles Operator interface: control system principles proportional-integralderivative (PID) and cascade systems principles of data network and communication control system architecture alarm handling Know and understand the operating principles and maintenance requirements Operator interface: control system principles - PID and cascade systems principles of data network and communication control system architecture alarm handling Software version control Change control Uninterruptible power supplies (UPS) maintenance Programmable logic controller (PLC) fault finding Testing Restoring and back-up Manual local operation of equipment Automation Systems: burner management systems combustion control systems super heated steam temperature boiler water level control Main turbine and bridge control Auxiliary systems control Steam dump system Electrical power management systems and sequential restart Overhaul of control valves, positioners, actuators, relays and controllers Calibration of transmitters and controllers 3.6 Gas Burning Systems Have an awareness of the system types Plant parameters Plant limitations Operating modes Safety arrangements 28

29 3.6.2 Know and understand the procedures to supply fuel gas to the engine room Supply of fuel gas to the engine room at the correct temperature and pressure Relationship between the fuel gas compressor and heater Gas only operation using: spray pump forcing vaporiser fuel gas compressor and heater Heel management Reversion to fuel oil only firing Know and understand the pre and post gas burning purge and venting sequences Pre-conditions before gas can be supplied to the engine room, including: gas temperature engine room ventilation status gas burning equipment space ventilation gas detection authorisation Fuel oil operation Pre purge sequence Post purge sequence Interlocks and trip functions Know and understand potential problems, including: Loss of nitrogen gas supply Loss of fuel gas pressure (fuel oil boost) Gas detection within gas hoods or ducts Inability to operate the steam dump facility Loss of heaters, vaporisers, etc Know and understand alarm settings and the required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures 3.7 Fixed Gas Detection Have an awareness of the purpose and operating principles Types of system Arrangement of system 29

30 3.7.2 Know and understand alarm settings and the required response Protection devices Normal operating parameters and alarm settings Remedial action in the event of an alarm Testing and calibration procedures IV NON-STANDARD AND EMERGENCY OPERATIONS 4.1 Loss of Gas Burning Capability Have an awareness of the effect on the cargo when boiloff gas cannot be burnt in the boilers when either loaded or in ballast Know and understand the effect on the cargo when boiloff gas cannot be burnt in the boilers when either loaded or in ballast Tank pressure management Cargo temperature Safety and environmental aspects 4.2 Prolonged Loss of Power to Cargo and Associated Systems Know and understand the power supply arrangements and their implications Cofferdam heating Capacity of emergency generator Run down of turbines UPS 4.3 Nitrogen Supply Failure Know and understand the consequences of losing nitrogen supply on operations 4.4 Failure of Automation System Know and understand the procedures if the automation systems fail Emergency control of ACC and BMS Local instrumentation of ACC and BMS Manual local starting and stopping of equipment Manual local control of equipment and systems Manual operation of the main turbine Boiler water level control and steam temperature control Power management systems 30

31 4.5 Single Turbine Operations Know and understand the procedures for single turbine operation Emergency piping and blanking systems Turbine coupling limitations 4.6 Single Boiler Operations Know and understand the procedures for single boiler operations Preparation for single boiler operations Operation limitations Restarting 4.7 Forced Draught Fan Failure Know and understand the arrangements for forced draught fan failure limitations Recovery to normal operations V SHUTTING DOWN FOR REFIT AND COLD STARTING 5.1 Shutting Down for Refit Know and understand the procedures for shutting down Planning Cooling down process and stopping/draining/isolation of the systems Preservation/protection of the plant during shutdown Flushing fuel oil systems 5.2 Cold Starting Know and understand the procedures for cold starting Planning Preparing plant Safety precautions for firing on distillate fuels Raising steam and warming through Re-commissioning and testing 31

32 VI PERFORMANCE ANALYSIS AND INTERPRETATION 6.1 Analysis Have an awareness of performance analysis Plant performance monitoring, procedures and associated equipment Know and understand performance analysis Procedures for collecting and analysing performance related information 6.2 Interpretation Know and understand the analysis interpretation Optimising performance Fault identification and rectification 32