FIGURE 1 OUTAGAMIE COUNTY LANDFILL PROJECT LOCATION EAST LANDFILL LANDFILL OFFICE AND SCALE WEST LANDFILL EXISTING MRF COUNTY ROAD OO EXISTING FLARE
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1 EAST LANDFILL LANDFILL OFFICE AND SCALE WEST LANDFILL HOLLAND ROAD EXISTING MRF COUNTY ROAD OO PROJECT LOCATION EXISTING FLARE EXISTING COMPRESSOR BUILDING FIGURE 1 PROJECT LOCATION 15 0 JANUARY, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 1 PROJECT LOCATION.dgn /1/2015 9:17:42 AM
2 EXISTING FLARE EXISTING EQUIPMENT SKID EXISTING " GAS PIPING (TO BE REMOVED, SEE NOTE ) EXISTING NATURAL GAS FLARE IGNITOR PILOT TRAIN (TO BE RELOCATED) EXISTING CONTROL PANEL W/OVERHEAD SHELTER (TO BE REMOVED) OLD FLARE FOUNDATION (TO BE REMOVED) APPROXIMATE LOCATION OF UNDERGROUND NATURAL GAS PIPE (SEE NOTE 2) OLD FLARE PIPING (TO BE REMOVED) EXISTING BLOWER SKID (TO BE REMOVED) LEGEND 70 EXISTING GROUND CONTOUR EXISTING ABOVE GROUND PIPING EXISTING KNOCKOUT POT AND CONDENSATE PUMP G EXISTING UNDERGROUND NATURAL GAS PIPE NOTES: 1. CONTRACTOR SHALL VERIFY ALL EXISTING EQUIPMENT LOCATION AND SIZES. EXISTING ABOVE GROUND PIPING EXISTING CONDENSATE MANHOLES UNDERGROUND NATURAL GAS PIPE TRANSITIONS TO ABOVE GROUND PIPING AT OLD FLARE FOUNDATION AND. MIRRORS ABOVE GROUND OLD FLARE PIPING LAYOUT TO EQUIPMENT SKID. CONTRACTOR SHALL REMOVE EXISTING " GAS PIPING FROM SKID PIPING TIE-IN TO OUTSIDE OF BUILDING. CONTRACTOR 70 SHALL SEAL-OFF PIPE AND INSULATION END OUTSIDE OF MH BUILDING. MH EXISTING COMPRESSOR BUILDING FIGURE 2 EXISTING CONDITIONS 5 1 FEBRUARY, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 2 EXISTING CONDITIONS.dgn /1/2015 9:17:46 AM
3 REMOVE AND DISPOSE OF ALL EQUIPMENT, PIPING AND UNUSED WIRING/CONDUITS ELECTRICAL CONTROL RACK W/OVERHEAD SHELTER CONDENSATE TRANSFER PUMP ~26 ~8 UTILITY FLARE STACK FLAME ARRESTOR FLOW METER (RELOCATE) NATURAL GAS IGNITER PILOT TRAIN (RELOCATE) GAS BLOWER SKID (WITH 50 HP MOTOR) KNOCK-OUT POT REMOVE GAS PIPING (SEE DETAIL 2/6) NOTES: 1. CONTRACTOR SHALL REMOVE ALL EQUIPMENT, CONTROLS, PIPING AND UNUSED ELECTRICAL WIRING/CONDUITS WITHIN BALLOONED AREA. 2. CONTRACTOR SHALL BE RESPONSIBLE FOR DISPOSAL AND/OR SALVAGE OF ALL REMOVED ITEMS. FIGURE EXISTING EQUIPMENT SKID DEMOLITION PLAN 1 2 JANUARY, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure EXISTING SKID DEMOLITION PLAN.dgn /1/2015 9:17:46 AM
4 INSTALL BLOWER SKID (WELD TO EXISTING PLATFORM) RELOCATE EXISTING 8" PNEUMATIC AUTOBLOCK VALVE W/-WAY SOLENOID VALVE (FLOWLINE) CONNECT TO EXISTING 8" FLANGE ~26 HEAT TRACE AND INSULATE EQUIPMENT (SEE NOTE ) CONNECT TO EXISTING 8" FLANGE HEAT TRACE AND INSULATE EQUIPMENT (SEE NOTE ) ~8 EXISTING UTILITY FLARE STACK EXISTING FLAME ARRESTOR THREE 0 HP GAS BLOWERS INSTALL BURIED PIPING TO EXISTING UNDERGROUND NATURAL GAS PIPE INSTALL PRESSURE INDICATOR AND TRANSMITTER PRESERVE EXISTING KNOCKOUT POT CONNECTION, CONDENSATE PUMP AND CONTROLS RELOCATE NATURAL GAS IGNITER PILOT TRAIN (RELOCATE) NOTES: CONTRACTOR SHALL VERIFY ALL EXISTING DIMENSIONS AND MATERIAL TYPES. CONTRACTOR SHALL MODIFY COMPRESSED AIR LINE SERVING AUTOBLOCK VALVE AS NECESSARY FOR NEW MOUNTING LOCATION. OPTIONAL BID ITEM B - IF OWNER SELECTED, CONTRACTOR SHALL HEAT TRACE EQUIPMENT AS SHOWN ON THE FIGURES AND DETAILED IN THE SPECIFICATIONS. FIGURE 4 PROPOSED GAS BLOWER SKID INSTALLATION 1 2 MARCH, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 4 PROPOSED BLOW SKID INSTALLATION.dgn /1/2015 9:17:47 AM
5 ABANDONED ABOVE GROUND PIPE ABANDONED FLARE FOUNDATION RELOCATED FLARE PILOT IGNITOR TRAIN EXISTING ABOVE GROUND PIPING APPROXIMATE LOCATION OF EXISTING GAS PIPE EXISTING COMPRESSOR BUILDING EQUIPMENT CONNECTIONS EXISTING EQUIPMENT SKID EXISTING FLARE SV EXISTING LIGHTING PANEL GAS BLOWER NO. GAS BLOWER NO.2 GAS BLOWER NO.1 LSC PIT FCV 15 7 MAINTAIN EXISTING SCADA NETWORKING LSH LSL E E E E E E 11 4 EXISTING MCC ROOM E SV MH E E FCV EXISTING KNOCKOUT POT MH CLASS I, DIVISION 1 HAZARDOUS LOCATION PROPOSED BLOWER SKID REPLACE EXISTING SERVICE FEEDER, CONTROLS, AND SIGNAL WIRING RELOCATED FLOW METER 728 MAINTAIN EXISTING FLOW METER PANEL CONNECTION 70 REPLACE EXISTING 100 AMP FUSED SWITCH WITH 175 AMP FUSED SWITCH 72 GENERAL NOTES: 1. DO NOT SCALE DRAWINGS TO DETERMINE EXACT LOCATION OF ELECTRICAL EQUIPMENT AND CONNECTIONS V HOMERUN WIRING SHALL BE A MINIMUM OF (2) #12 & #12G IN 4"C UNLESS OTHERWISE NOTED. SIZE FOR VOLTAGE DROP.. ALL EXTERIOR RACEWAY TO BE GRC. 4. CONTRACTOR SHALL CONFIRM ALL EXISTING CONTROL EQUIPMENT AND CONNECTIONS. ELECTRICAL PLAN NOTES: X 1. EXTEND THE FOLLOWING RACEWAY AND CONDUCTOR FROM THE EXISTING FLARE TO THE GAS BLOWER CONTROL PANEL: 1.1. ANALOG CIRCUITS - (2) TWISTED SHIELDED PAIR, (2) PAIR THERMOCOUPLE CABLES IN 4 "C DISCRETE CONTROL (7) #12 AND #12 GND IN /4"C. 2. EXTEND THE FOLLOWING RACEWAY AND CONDUCTOR FROM THE PILOT IGNITOR TRAIN TO THE GAS BLOWER CONTROL PANEL: 2.1. DISCRETE CONTROL (2) #12 AND #12 GND IN /4"C.. SEE ELECTRICAL ONE-LINE DRAWING FOR MOTOR FEEDERS. PROVIDE STAINLESS STEEL MOUNTING STRUT AND LOCAL NEMA 7 EXPLOSION PROOF DISCONNECTS. 4. PROVIDE RACEWAY AND CONDUCTOR FROM EXISTING FIELD DEVICES SHOWN TO GAS BLOWER PANEL. EXISTING RACEWAY MAY BE RE-USED IF FEASIBLE. CIRCUITS SHALL BE AS FOLLOWS: 4.1. PRESSURE INDICATING TRANSMITTER (PIT) - ANALOG CIRCUIT - (1) TWISTED SHIELDED PAIR IN /4"C LIMIT SWITCH CLOSED (LSC), FLOW CONTROL VALVE (FCV), LEVEL SWITCH HIGH (LSH) & LEVEL SWITCH LOW (LSL) - (8) #12 & #12 GND IN /4"C. 4.. SOLENOID VALVE (SV) - (4) #12 & #12 GND IN /4"C. 5. EXTEND RACEWAY AND CONDUCTOR FROM RELOCATED FLOW METER EXISTING RACEWAY MAY BE RE-USED, IF FEASIBLE. CIRCUIT TO EXISTING FLOW TRANSMITTER IN MCC ROOM AS INDICATED ANALOG CIRCUITS - (2) TWISTED SHIELDED PAIR AND DC POWER (2) #12 AND #12 GND IN /4"C. 6. PROVIDE (4) LOCAL DISCONNECTS IN NEMA 7, EXPLOSION PROOF ENCLOSURES FOR HEAT TRACE CIRCUITS. SEE PROCESS PIPING DRAWINGS FOR HEAT TRACE LOCATIONS. 7. RE-USE OF EXISTING RACEWAY, WHERE PRACTICAL, IS PERMITTED. PROVIDE SEAL-OFF FITTINGS AT HAZARDOUS LOCATION BOUNDARIES. RE-USE EXISTING CONDUIT SUPPORT RACK. SEE FIGURE 6 FOR PHOTOGRAPHS OF EXISTING CONDUIT RACK. 8. ROUTE NEW RACEWAY AND CONDUCTOR ON EXISTING CONDUIT SUPPORT STRUCTURE. MODIFY AS NEEDED TO SUPPORT NEW RACEWAY. 9. PROVIDE NEMA 4X STAINLESS STEEL JUNCTION BOXES FOR TRANSITION FROM EXTERIOR TO INTERIOR WIRING. PROVIDE SEPARATE JUNCTION BOXES FOR DIFFERENT CIRCUIT TYPES. 10. OPTIONAL BID ITEM B- PROVIDE (4) 20 AMP, CLASS B GFCI CIRCUIT BREAKERS FOR HEAT TRACE CIRCUITS. 11. REMOVE EXISTING 100 AMP FUSED SWITCH BUCKET AND REPLACE WITH A 200 AMP FUSED SWITCH BUCKET. PROVIDE 175 AMP TIME DELAY FUSES. PROVIDE 175AMP FEEDER TO SERVE THE GAS BLOWER PANEL. SEE ONE LINE DRAWING. 12. INSTALL WALL MOUNTED PANEL AT LOCATION SHOWN PER DETAIL MAINTAIN NEC REQUIRED WORKING CLEARANCES. 1. PROVIDE CAT 6 ETHERNET CABLE IN /4" EMT FOR INTERCONNECTION OF THE GAS BLOWER PANEL AND THE SCADA NETWORK SWITCH. 14. RELOCATE THE SCADA NETWORKING EQUIPMENT TO PROVIDE A MINIMUM OF 42" WORKING CLEARANCE IN FRONT OF THE GAS BLOWER PANEL. 15. DEDUCTIVE BID ITEM A- PROVIDE EXTERIOR, HAZARDOUS RATED TRAY CABLE AND CABLE TRAY SYSTEM IN LIEU OF CONVENTIONAL RACEWAY FOR POWER, CONTROL, AND INSTRUMENTATION CIRCUITS. PROVIDE HAZARDOUS LOCATION RATED CABLE TERMINATION FITTINGS IN HAZARDOUS LOCATIONS EXISTING MCC INSTALL NEW POWER DISTRIBUTION AND CONTROL PANEL GAS BLWR PANEL FIGURE 5 ELECTRICAL PLAN SCADA PANEL 5 1 MARCH, 2015 Revision SRM Checked By: SRM Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 5 ELECTRICAL plan.dgn /1/2015 9:17:49 AM
6 REMOVE EQUIPMENT NORTH OF FLANGE CONNECT TO EXISTING FLANGE CONNECT TO EXISTING FLANGE REMOVE EQUIPMENT NORTH OF FLANGE REMOVE EXISTING CONTROL RACK AND SHELTER REMOVE ABANDONED PIPE AND ACTUATED VALVE (END BLIND FLANGED) REPLACE NATURAL GAS SUPPLY LINE WITH EXISTING FLARE BURIED PIPE STACK (TO REMAIN) REMOVE EXISTING GAS RECIRCULATION PIPING LOOP TO GAS COMPRESSOR BUILDING EXISTING KNOCKOUT POT (TO REMAIN) EXISTING FLAME ARRESTOR (TO REMAIN) EXISTING STRUCTURAL STEEL PLATFORM TO REMAIN AS FOUNDATION FOR NEW SKID RELOCATE NATURAL GAS IGNITOR PILOT TRAIN 1 6 SOUTH END OF EXISTING BLOWER SKID (VIEW FROM WEST) 2 6 NORTH END OF EXISTING BLOWER SKID (VIEW FROM WEST) REPLACE FLOW METER WITH RELOCATED UNIT CAUTION: FLARE STACK GUY SETS REMOVE OLD FLARE PIPING REMOVE EXISTING GAS PIPING. TERMINATE AND CAP PIPING, INSULATION AND ALUMINUM SHIELDING OUTSIDE OF BUILDING. REPLACE NATURAL GAS SUPPLY LINE WITH BURIED PIPE REMOVE OLD FLARE FOUNDATION, ABANDON ELECTRICAL CONDUIT 4 6 EXISTING BLOWER SKID (VIEW FROM SOUTH) ABANDONED FLARE FOUNDATION 6 FIGURE 6 DETAILS FEBRUARY, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 6 DETAILS.dgn /1/2015 9:17:50 AM
7 MOUNT NEW POWER DISTRIBUTION AND CONTROL PANEL ON WALL SOUTH OF MCC PANEL RACK CONTRACTOR TO REPLACE EXISTING 100 AMP SERVICE WITH 175 AMP SERVICE CONTRACTOR TO REPLACE EXISTING 100 AMP FUSED SWITCH WITH 175 AMP FUSED SWITCH BUCKET FOR SERVICE TO NEW POWER DISTRIBUTION AND CONTROL PANEL CONTRACTOR TO REMOVE EXISTING GAS PIPING. CAP PIPING, INSULATION AND SHIELDING OUTSIDE OF BUILDING. 2 EXISTING ABOVE GROUND SERVICE LINE (VIEW FROM EAST) 1 EXISTING MCC BUCKET PANEL (VIEW FROM WEST) 7 7 REMOVE EXISTING GAS PIPING REMOVE UNUSED POWER AND CONTROL CONDUIT, REPLACE FOR SERVICE BETWEEN CONTROL PANEL AND NEW BLOWER SKID CAUTION: FLARE STACK GUY SETS REMOVE EXISTING CONTROL RACK AND SHELTER REMOVE ALL EXISTING POWER DISTRIBUTION AND CONTROL EQUIPMENT, CONDUITS, AND SUPPORTS LAND EXISTING POWER AND CONTROLS AT NEW CONTROL PANEL REPLACE FLOW METER WITH RELOCATED UNIT CONTRACTOR TO MODIFY RACEWAY RUNS AS NECESSARY FOR NEW CONTROLS AND SERVICE REMOVE EXISTING CONTROLS RACK 4 7 EXISTING CONTROL PANEL EXISTING BLOWER SKID (VIEW FROM SOUTH) 7 FIGURE 7 ELECTRICAL DETAILS MARCH, 2015 Revision MRS Checked By: DJM4 Project: 15O X:\FOTH\IE\Outagamie Co Recyc SW WI\15O002-00\CAD\2015 gas blower modification\figure 7 DETAILS.dgn /1/2015 9:17:51 AM
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