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1 Responsibility No. Item description CC TPI Owner 5. Instrument items 5.1 Installation of equipment Pre-installation check 1) Foundation and setting bolts - Dimension - Visual check 2) Visuals check 3) Identification marking Installation and assembling 1) Location 2) Orientation 3) Assembling layout and arrangement 4) Leveling 5) tightness of connection and fastening 6) Grounding 7) Visual check 5.2 Cabling and wiring (included instrument analog signal cable, thermocouple extension wire, switch signal cables and special cable and wire) Pre-installations check Identification marking Clearness on cable ducts and/or calbe racks Cable laying Cable ends, glands, clamping and termination Connection and continuity Clamping and supporting Labeling of cables Protection against mechanical damage Tightness of connection and fastening Visual check Continuity test Megger test 1

2 5.3 Installation and assembling of field Instruments Pre-installation check Identification marking Location Orientation Assembling layout and arrangment Supportings Tightness of connection and fastening Calibration Visual check 5.4 Special calibration Flow instrument 1) Flatness and the condition of the orifice edge of orifice plates 2) Continuity and proper operation of indicating flow instruments, rotameters, turbine meters, etc. 3) Transmitters and receivers of differential type instruments Temperature instrument 1) Specific range of potentiometric or digital temp. instrument 2) Wire, lead wire polarity of connection of thermocouple 3) transmitters and receivers of temp. control instruments (Except Bi-metal dial thermometers) Pressure instrument 1) Pressure transmitters and receivers 2) Scale range of local pressure controllers Level instrument 1) Differential type level instruments 2) Float type level instrument 3) Level controller 2

3 5.4.5 Control valves 1) Loop check 2) Air failure position, travel indicator adjustment, and open and close diaphragm pressures 3) Input and output signal range of set positioner, booster or relays Refief control valves 1) Set relief pressure prior to installation Process stream analyzers 1) Calibrate after the field pressure test 5.5 Pressure lead piping and tubing Pre-installation check Routing and laying Clamping and supporting Space allowance Tightness of connection and fastening Pressure test and leak test Allowance for thermal expansion Visual check 5.6 Air piping and tubing Pre-installation check Routing and laying Clamping and supporting Tightness of connection and fastening Pressure test and leak test Visual check 5.7 Electrical heat tracing Location Type of installation Numbers of tracer 5.8 Cabling and wiring Pre-installatin check Identificatino marking Clearness on cable ducts and cable racks 3

4 5.8.4 Cable laying Clamping and supporting Wire marking or color coding in junction box Sealing compound or packing Cable ends, glands, clamping and termination Connection and continuity Insulation resistance Protection against mechanical damage Location of junction box Visual check 5.9 Testing of instrument panel Function test by applying reference inputs or by varying actuating signals Calibration of indicating instruments Functional test by simulating inputs and measuring ourtputs 5.10 Instrumentation loop and function checks Loop and function test of all instrument Annunciator alarm sequence, test acknowledge, and reset function Interlocking and shutdown systems Pushbuttons Some status command signals Proper point identification for instruments Shiedling and drain wire connection Flow direction of in-line instruments Function test of protection devices Liquid seal in pressure lead pipes Function test of controller 5.11 Testing of DCS, FCS, PLC Power and grounding system check ardware and rack loading status check System burn-in test Loop and function check 4

5 CC: Construction Contractor TPI: Third Party Inspection : old Point; old on the production till TPI Inspector performs inspection and supervise the required test If you want to use this draft for inspection and test plan you need to fill the TPI and Owner Column based your project requirement. You may use following abbreviation for filling the columns: W: Witness Point; Manufacture shall notify client and TPI Inspector but there is no hold on the Construction; R: Document Review; Review means Review document, which includes of material test certificates, test reports, records and etc. A: Approval SW: Spot Witness; for items with spot witness contractor shall notify TPI inspector as fulfilling the monitoring; 5

Inspection and Test Plan for Switchgear

Inspection and Test Plan for Switchgear No. Inspection and Test Plan Reference Document Acceptance Criteria Verifying Document Activity By Remark Manuf. TPI Client 1 Pre Inspection Meeting Spec. Spec.