Falcone Specialities Ltd.
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1 Falcone Specialities Ltd. BU Cables, Wires & Pipes Falcone Specialities AG Riedthofstrasse Regensdorf SWITZERLAND
2 Falcone Group Falcone Bauchemie AG Falcone Specialities AG Owners Mr. Sebastiano Falcone Dr. Roman Widmer Part of Falcone-Group since Polyrex Additives AG 2 Falcone Bauchemie AG Falcone Specialities AG Polyrex Additives AG Falcone Holding AG Albert Isliker & Co. AG Employees (incl. agents) 24 February 1994 December 2010 January 2012 December 2012 July 2015 Albert Isliker & Co. AG
3 Business Units Food & Health Cables, Wires & Pipes Coatings, Adhesives & Sealants Specialities 3
4 Our Professionals Sebastiano Falcone Chairman Tel: Dr. Roman Widmer Managing Partner Tel: Thomas-Joe Mueller Head of BU Food & Health Tel: Esther Widmer CFO and Head of Personnel Tel: Jacques. Schombourg Head of BU Cables, Wires & Pipes Tel: Chantal Bruehwiler Head of Order Processing and Logistics Tel: Rudolf Gitzelmann Head of BU Coatings, Adhesives & Sealants Tel:
5 BU Cables, Wires & Pipes Products Geographical focus Liquid silane cocktails Dry silanes Masterbatches Functional silanes Organic peroxides XA-coagents EPR compounds Thermoplastic vulcanisates (TPV) E-beam cross-linkable cable compounds Semi-conductive screening compounds 5
6 Silane Crosslinking Products Reliable: on time, tested quality Competitive: attractive conditions Innovative: new developments
7 Silane Blends BU Silane Crosslinking Systems Technologies supported No. of recipes Liquid silanes Dry silanes Masterbatches Production base Production capacity per shift Raw material sourcing Core competences Monosil (liquid, one-step) Dry silane (solid, one-step) Sioplas (solid, two-steps) Thermoplastic vulcanisates (TPV) 19 3 carriers (LDPE, HDPE, EVA), 19 liquid silane cocktails 3 Liquid silane blends: Switzerland Dry silanes and masterbatches: Switzerland ~1 500 t/a China, Taiwan, Korea, Germany, USA, Switzerland, Italy Silane XL LV/MV formulations, HFFR formulations, technical service, product innovations (e.g. tin free cocktails, TPV), cost leadership
8 Liquid Silane Blends for Cable Manufacturing FS PRODUCT SIMILAR PRODUCT APPLICATION ONSET TEMP. [ C] COMPOSITION SADT [ C] Rex-sil C-B/s Silcat R Silane LV/MV Power Cable 130 Tri-blend 65 Rex-sil HTS Silfin 75 LV/MV Power Cable 150 Tri-blend 78 Rex-sil HTS-1 Silfin 63 LV/MV Power Cable 150 Rex-sil NX-904 Silcat VS-904 LV/MV Power Cable 140 Tri-blend Faster curing Tri-blend Faster curing 140 Stabilized Cu/Al Rex-sil C-B-1 Silcat 735/1 LV/MV Power Cable 7 days / 135 C Stabilized Al/LV or Rex-sil MVS No LV/MV Power Cable 140 MV 7 days/150 C Rex-sil MB-STAB-C1 Tin Catalyst Rex-sil MB-STAB-AC Metal Free Catalyst No No LV Power Cable Hot water or Sauna LV Power Cable Ambient curing - - Stabilisation MB Cu 7 days 135 C/150 C Stabilisation MB Cu 7 days 135 C/150 C Standard Product Specialty Products Latest Innovation
9 Liquid Silane Blends for Cable Manufacturing Well-proven standard tri-blend cocktail Rex-sil C-B/s (analogue «Silcat R») Well-proven, double-concentrated stabilizer masterbatch Rex-sil MB-STAB-C1 Fully stabilized multi-additive cocktail Rex-sil C-B-1 (analogue Silcat 735/1) Fast curing tri-blend cocktails Rex-sil HTS and HTS-1 (analogue Silfin 75 and 63) Fast curing tri-blend cocktail Rex-sil NX-904 (analogue Silcat VS-904) Stabilized multi-additive cocktail Rex-sil MVS New, metal free masterbatch Rex-sil MB-STAB-AC for ambient curing Numerous tailor-made cocktails (e.g. GLP 9069)
10 Dry Silanes for Cable Manufacturing HDPE-based dry silanes: Rex-dry HDPE LDPE-based dry silanes: Rex-dry LDPE LLDPE-based dry silanes: Rex-dry LLDPE EVA-based dry silanes: Rex-dry EVA
11 Semi-Conductive Screening Compounds We offer peroxide cross-linkable semi-conductive screening compounds for MV power cables. XLPE or EPR insulated power cables produced with our fully bonded conductor/insulation or strippable insulation screening compounds will meet international cable requirements.
12 Silane-Based Thermoplastic Vulcanisates Based on novel silane chemistry applied in Thermoplastic Vulcanisates (TPV), Falcone Specialities AG patent EP A was published on the 11 November Our newly developed products combine elastic properties of a vulcanized rubber with the processing properties of thermoplastics. Main applications are in automotive, cables, electronics, sports and leisure, packaging, appliances and construction. TPV offers a combination of elastomeric properties, like compression and tension set, coupled with aging performance and chemical resistance. In addition to a relatively low density (or specific gravity), TPVs can be used to reduce the weight of flexible systems and parts.
13 Organic Peroxides for Cable and Pipe Manufacturing FCS PRODUCT SIMILAR PRODUCT Chemical Name Active Oxygen (%) Half Life Temp. ( C), (1 min.) Aceox DCP Aceox TBCP Aceox DTBP Aceox 101 Luperox DCP Perkadox BC Luperox 801 Trigonox T Luperox DI Trigonox B Luperox 101 Trigonox 101 Dicumyl peroxide Tert.-butyl cumyl peroxide Di-tert-butyl peroxide ,5-dimethyl-2,5-di-(tert.-butylperoxy) hexane
14 Silane Cocktails for Pipe Manufacturing Well-proven, FDA-approved standard tri-blend cocktail Rex-sil VT-OC-101 Tailor-made cocktails (e.g. Rex-sil T-85/s)
15
Falcone Specialities Ltd.
Falcone Specialities Ltd. BU Cables, Wires & Pipes Falcone Specialities AG Riedthofstrasse 212 8105 Regensdorf SWITZERLAND +41 44 525 01 80 Falcone Group Falcone Holding AG Falcone Bauchemie AG Falcone
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