PERFORMANCE POLYMER SOLUTIONS
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1 PERFORMANCE POLYMER SOLUTIONS THERMODAN PEXIDAN HF PEXIDAN Advanced LSZH Thermoplastic Compounds Advanced LSZH Cross-Linkable Compounds XLPE Cross-Linkable Compounds Moisture Cure Technology
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3 SACO AEI Polymers Performance Polymers We are a customer-driven compounder offering premium value and innovative polymer solutions for customers in Europe, Asia, MENA, Latin America and North America. Our technology-driven company focuses on optimizing quality, driving efficiency, and adding ultimate value to our customer s products. We synergistically deliver real value to our customers by developing and manufacturing a full range of Thermoplastic & Thermoset Compounds, Additives and Catalyst Masterbatches for the Wire & Cable, Building & Construction, Pipe & Tubing and Specialty Markets. SACO AEI Polymers expertise and commitment to custom formulating for unique applications delivers world-class product solutions, commercially available off-the-shelf. Technology-infused compounds have allowed us to build industry-recognized brands like our THERMODAN, PEXIDAN HF, and PEXIDAN. Our expertise extends to Non-Halogenated Fire Retardants for the development of compounds that meet or exceed the performance requirements of global regulatory industry standards. Quality Driven Global Facilities Registered to ISO9001: 2015
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5 SACO AEI Polymers Laboratories SACO AEI Polymers research & development centers strive to develop industry leading and innovative solutions for our customers. Dedication and investment in research and development has resulted in the fastest go-to-market solutions for our customers. Global facilities are customercentric, with outstanding formulation chemists, and extensive analytical laboratory capabilities. Formulations are validated by real-life application testing. SACO AEI delivers exceptional technical performance. We validate formulations and real-world applications through continuous testing in our laboratories to: Optimize Your Quality Drive Efficiency Deliver Ultimate Value Fastest Go-To-Market Solutions
6 THERMODAN Advanced Performance Low Smoke Zero Halogen Thermoplastic Compounds THERMODAN LSZH Thermoplastic compounds provide the ultimate security for human safety in high occupancy and restricted area facilities. Up to 95% less smoke, low toxicity, low acid gas producing characteristics than Halogenated systems. LSZH Standards: Complies with IEC EN BS UL CSA Standards for LSZH Compounds for a wide variety of markets & applications. LSZH Cable Appplications: Power Energy Data Cable Fiber Optic The Superior Solution for the Ultimate in Security Human Safety & in Hazardous Environment Industrial Facilities Performance Characteristics High Thermal Crack Resistance High Fire Performance Up to 95% Less Smoke Toxicity Acid Gas Low Temperature Flexibility Outstanding Heat Abrasion Chemical Resistance UL 2885 HF Certified High Extrusion Line Speed CPR Compliant UL LS Cable Designation Capable Sunlight Resistant for Outdoor Use LEED Technology Competence Markets Applications LV Power Energy Control Instrumentation Mining Data Fiber Optic Transit Subway Petrochemical Oil & Gas Renewable Energy
7 THERMODAN HF Thermoplastic Halogen Free Flame Retardant Compounds Product Density Elongation at Break (%) Tensile Strength (MPa) LOI (%02) Market Key Features Description TP LV Power Cables Crack and tear resistant/ general purpose for use as insulation and sheathing/ designed for hot and humid climates TP LV Power Cables Enhanced crack and tear resistant sheathing grade/ designed for hot climates and LPCB applications TP543C TP543CBU TP519C LV Power Cables Data Cables Fiber Optic/ CPR LV Power Cables Data Cables Fiber Optic/ CPR LV Power Cables Data Cables/ Fiber Optic Enhanced flame retardancy and physical properties for insulation and sheathing/ crack resistance/ available precolored with UV and anti-termite additives Enhanced FR and physical properties for insulation and sheathing Wide process window with high extrusion speeds/ low die drool/ suitable for insulation and sheathing TP LV Power and Datacom Cables Insulation and Sheathing High line-speed/ low die drool/ suitable for insulation and sheathing TP LV Power Cable/ CPR Enhanced FR performance with char formation to comply with BS EN for Type HM2 and HD 604 for type HM4 CPR B2 rated TP Flexible Ribbon and Elevator Cables Highly Flexible for insulation and sheathing TP Fiber Optic/ Telecom/ Data General Purpose LV Cables CPR Low shrink/ high performance UL 1666/FT4 high processibility/ low die-drool/ suitable for buffer/ sheathing TP Fiber Optic/ Telecom/ Data General Purpose LV Cables/ CPR High FR for Cat 5 & 6 Copper & Fibre Optic Cables TP LV Fire Security and Fire Survival Cables Ceramifiable sheathing compound emergency alarm/ communications lighting and electrical circuit integrity cables
8 THERMODAN TP 521 Thermoplastic, Low Smoke, Halogen Free, Flame Retardant Compound for Cable Insulation & Sheathing This is a flame retardant, low smoke, thermoplastic compound which has been specially developed to meet the requirements of limited toxic and corrosive fume emission, having good moisture resistance and hot pressure performance. TP 521 has been specially developed to comply with the requirements of BS7655 Section 6 for types LTS1, 2, 3 and 4; BS EN for type HM2 and HD 604 for type HM4. Cables made with TP 521 have passed the 3m 3 smoke density chamber test to IEC
9 Test Test Method Unit Typical Value Physical Properties and Mechanical Properties Density BS EN ISO g/cm Tensile strength IEC N/mm² 13 Elongation at break IEC % 180 Tear Strength BS N/mm 7 Melt Flow Rate C) AEI Method g/10 minutes 6 Hardness (N) Shore A - 90 Typical Ageing Behaviour After 7 Days at 100 Tensile Strength IEC % variation -10 Elongation at Break IEC % variation +13 Thermo Mechanical Properties Hot pressure deformation at 100 C IEC % 30 Cold bend test at -50 C IEC pass Elongation at break at -30 C IEC % 60 (pass) Cold impact at -30 C IEC pass Thermal crack 80 C AEI internal method - pass Fire and Smoke Properties Oxygen Index BS ISO % 33 Temperature Index BS ISO C 270 Halogen Acid Gas Evolution IEC % <0.5 Electrical Properties at 90 C Insulation Constant Ki at 20 C BS EN MΩ.km 7.7 Insulation Constant Ki at 90 C BS EN MΩ.km Fluid Resistance Time (hrs) Temperature C % Variation in TS % Variation in EB ASTM No ASTM No ASTM No
10 THERMODAN TP 543C Thermoplastic, Low Smoke, Halogen Free, Flame Retardant Compound for Cable Insulation and Sheathing A flame-retardant low-smoke thermoplastic compound which has been specially developed to meet the requirements of limited toxic/corrosive fume emission and having high fire retardancy as indicated by a high oxygen index. TP 543C has been specially developed to comply with the requirements of BS 7655 Section 6 for types LTS1, 2, 3 and 4; EN for type HM2 and HD 604 for type HM4. Cables made with TP 543C have complied with IEC 332 part 1 and 3 fire tests.
11 Test Test Method Unit Typical Value Physical Properties and Mechanical Properties Density BS EN ISO g/cm Tensile Strength IEC N/mm² 13 Elongation at Break IEC % 170 Tear Strength BS N/mm 6 Melt Flow Rate C) AEI Method g/10 minutes 7 Typical Ageing Behaviour After 7 Days at 100 Tensile Strength IEC % variation -12 Elongation at Break IEC % variation +12 Thermo Mechanical Properties Hot Pressure Deformation at 90 C IEC % 35 Cold Bend Test at -30 C IEC pass Elongation at Break at -30 C IEC % 50 (pass) Fire and Smoke Properties Oxygen Index BS ISO % 41 Temperature Index BS ISO C >300 Halogen Acid Gas Evolution IEC % <0.5 Electrical Properties at 90 C Insulation Constant Ki at 20 C BS EN MΩ.km 7.7 Insulation Constant Ki at 90 C BS EN MΩ.km 0.057
12 PEXIDAN HF Low Smoke Zero Halogen Moisture Cure Compounds PEXIDAN LSZH Moisture cure compounds provide the ultimate security for human safety in high occupancy and restricted area facilities providing low smoke, low toxicity & low acid gas producing characteristics. Performance Characteristics Technology Advantages Very High Thermal Crack Resistance High Cable Productivity High Flame Performance IEC EN UL CSA CPR Compliant Low Temperature Flexibility to -40 C Outstanding Heat Abrasion Chemical Resistance High Oil Res I & II, SHF2, Fluids LOCA approved Up to 95% Less Smoke Toxicity Acid Gas UL LS Cable Designation Capable Sunlight Resistant for Outdoor Use LEED Technology Competence UL 2885 HF Certified Markets Applications Meets IEC UL CSA BS Standards High Occupancy Restricted Area Facilities Hazardous Industrial Environments LV Power Energy Data Fiber Optic Control Instrumentation Transit Subway Airports Government Hospitals Petrochemical Mining Oil & Gas Substation
13 PEXIDAN HF Silane Crosslinkable Halogen Free Flame Retardant Compounds Product Density Elongation at Break (%) Tensile Strength (MPa) LOI (%02) Market Key Features Description SX0612:CM Building Wire CPR Available in standard/ 125ºC working temperature scorch resistant BS7211 and BS EN (EI5) Enhanced FR and ambient cure versions SX545:CM540U Building Wire Flexible/ general purpose to meet BS7211 and BS EN (EI5) SX559:CM540U Building Wire Nuclear CPR 125ºC Working temperature/ enhanced FR for insulation & sheathing LOCA Approved SX407K:CM Nuclear Available in standard/ 125ºC working temperature LOCA approved insulation and sheathing compound SX0622:CM540U OPG Marine Flexible/ oil resistant sheathing compound for marine and offshore cables/ IEC SHF2 SX0623:CM540U Railway Flexible/ oil resistant sheathing compound for railway cables IEC SHF2 BS SW4 and generally to BS EN SX0650:CM PV Solar PV Solar insulation/ sheathing with FR and UV resistance to meet BS EN and TUV SX0651:CM540U/ UL Std. Building Wire LV Insulation UL 44, 90 deg. C/ wet electricals rated/ XHHW-2 FT2 UL bulletin listed SX0652:CM540U/ UL Std. Jacket UL1277 jacket for single- and multi-conductor tray-rated LV cables fiber optic cable jacket capable low smoke zero halogen for hazardous industrial & commercial environments petrochemical/ transit/ offshore oil platforms/ substation control UL1277 Jacket
14 PEXIDAN HF SX 0650 Solar UV Resistant, Silane Crosslinkable, Halogen Free, Flame Retardant Compound for Photovoltaic Insulation & Sheathing SX 0650:CM601 system is a low smoke, low fume, fire retardant silane crosslinkable compound, which can be processed like a thermoplastic material at high output rates. The graft component, SX 0650, is mixed with the crosslinking catalyst masterbatch, CM601, generally in the ratio 95:5. The SX 0650:CM601 system has been developed to meet specification requirements TUV 2Pfg1169:2007 & EN 50618:2014.
15 Test Test Method Unit Typical Value Physical Properties and Mechanical Properties Melt Flow Rate C) SACO AEI Method g/10 minutes 11 Tensile Strength IEC N/mm 2 13 Elongation at Break IEC % 180 Density BS EN ISO g/cm Typical Ageing Behaviour After 7 Days at 150 Tensile Strength IEC % variation +15 Elongation at Break IEC % variation -15 Thermal Endurance 120 c BS EN hours >20,000 BS EN Cure Assessment by Hot Set Test Elongation Under Load (20N/cm 2 at 250 C) IEC % 30 Permanent Elongation After Cooling IEC % 0 Thermo Mechanical Properties Pressure Test at High Temperature 140 C IEC % 35 Resistance Against Acids EN Pass & Alkaline Solutions Low Temperature Properties Cold -40 C IEC No cracks Cold -40 C IEC No cracks Weathering/UV Resistance BS EN Annex E Pass Dynamic Penetration BS EN Annex D Pass Notch Propagation TUV 2Pfg 1169 Pass Fire and Smoke Properties Vertical Flame Propagation BS EN Pass Halogen Acid Gas Evolution IEC % <0.5 Electrical Properties at 90 C Insulation Resistance at 90 C BS EN MO.km 12 Long Term Resistance of Insulation to D.C.
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18 PEXIDAN HF SX 0612S Low Smoke, Low-Toxicity, Halogen-Free, Flame-Retardant Compound for Insulation of LV Cables and Sheathing of All Types of Cables SX 0612S is a low smoke and low fume, fire retardant, silane-crosslinkable compound that can be processed like a thermoplastic material at high output rates. The crosslinking catalyst masterbatch CM601 or CM602 is mixed with the SX-0612S graft component at an addition rate of between 5 and 10%, the rate dependent upon the extruder residence time. SX 0612S combines good mechanical and electrical properties with enhanced fire retardancy to meet demanding insulation specifications such as IEC /HF90, BS EN for EIS, BS EN and BS7211. SX 0612S is also suitable for sheathing of cables requiring high levels of fire retardancy.
19 Test Test Method Unit Typical Value Physical Properties and Mechanical Properties Melt Flow Rate C) SACO AEI Method g/10 minutes 15 Tensile Strength IEC N/mm 2 14 Elongation at Break IEC % 170 Density BS EN ISO g/cm Typical Ageing Behaviour After 7 Days at 150 Tensile Strength IEC % variation +15 Elongation at Break IEC % variation -10 Cure Assessment by Hot Set Test (Forced Cured at 80 C in Water) Elongation Under Load (20N/cm 2 at 250 C) IEC % 30 Permanent Elongation After Cooling IEC % 0 Thermo Mechanical Properties Hot Pressure Deformation (100 c, K=1) IEC % 35 Fire and Smoke Properties Smoke Density ASTM 2843:2004 % <3.5 Oxygen Index BS ISO % 33 Temperature Index BS ISO oc 245 Halogen Acid Gas Evolution IEC % <0.5 Corrosivity of Gases IEC ph 4.6 Conductivity of Gases IEC µsiem 13 Electrical Properties at 90 C Insulation Resistance BS EN MO.km 5 Insulation Resistance Constant (K) BS EN MO.km 1.5 Volume Resistivity BS EN Ohm.cm 4.4 X 1012
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22 PEXIDAN HF SX 0622 Oil Resistant, Flexible, Halogen Free, Flame-Retardant, Silane-Crosslinkable Sheathing Compound for Marine Cable Applications SX 0622 is a silane-crosslinkable, moisture-cure, flexible and flame-retardant polyolefin compound with good oil-resistant properties. The graft component SX-0622 is mixed with a crosslinking catalyst masterbatch CM540U in a general ratio of 97:3. SX 0622:CM540U compound has been developed to meet the requirements of IEC SHF2 shipboard cables standard exhibiting good flexibility, oil-resistance and tough sheathing protection.
23 Test Test Method Unit Typical Value Physical Properties and Mechanical Properties Melt Flow Rate C) SACO AEI Method g/10 minutes 6 Tensile Strength IEC N/mm Elongation at Break IEC % 160 Density BS EN ISO g/cm Cure Assessment by Hot Set Test (Forced Cured at 80 C in Water) Elongation Under Load (20N/cm 2 at 200 C) IEC % 60 Permanent Elongation After Cooling IEC % 0 Heat Ageing Behavior After 168 Hours at 120 c Tensile Strength IEC % variation +25 Elongation at Break IEC % variation -5 Flammability Properties Oxygen Index BS ISO % 35 Halogen Acid Gas Evolution IEC % <0.5 Cold Temperature Properties Low Temperature Brittleness ASTM D638 oc -25 Fluid Resistance Fluid Time Temperature Variation in Tensile Strength Variation in Elongation at Break Hours oc % % IRM
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26 PEXIDAN Our Sioplas-type moisture cross-linkable polyolefins are available for a wide variety of end-use applications including wire insulation and jacketing, potable water & radiant heat pipe, injection molded fittings, heat shrinkable tubing and other molding and profile applications requiring elevated-temperature dimensional stability. Leading the market for three decades, our PEXIDAN compounds feature outstanding long-term performance with superior strength, toughness, and resistance to heat/cold, chemicals, abrasion and creep. PEXIDAN compounds offer the best of crosslinked olefins with the ease of processing found in thermoplastics and are available in non-fr, halogenated FR and LSZH versions. PEXIDAN compounds are well-suited for most processing techniques and post-curable by steam, hot water or even ambient means. MOISTURE CURE CROSSLINKABLE NON FR XLPE Characteristics Technology Advantages Sioplas Moisture Cure technology Ambient cure Low Capital Cost Investment vs CV / e-beam Long term production Extrusion Capability Wide Processing window Excellent Mechanical Strength and Toughness Outstanding heat, Abrasion and Chemical resistance Field Performance Proven for 40+ years Consistent easy to use technology Available in UV stabilised version Version available for 125 degrees C operation Markets Applications LV and MV Cable Insulations IEC compliant NFC Cable Torsade compliant
27 PEXIDAN SX Silane Crosslinkable Compounds for Low and Medium Voltage Cables Product Density Elongation at Break (%) Tensile Strength (MPa) Technology Market Key Features Description SX522A:CM Moisture Cure, Ambient Cure LV Power Cable Insulation Ambient cure/ general purpose/ 90ºC rated SX522AL:CM Moisture Cure, Ambient Cure LV Power Cable Insulation Ambient cure/ general purpose/ 90ºC rated lubricant additive package to improve processing SX522A:CM401BU Moisture Cure, Ambient Cure LV Power Cable Insulation Ambient cure with carbon black masterbatch for UV-resistant serial cable insulation SX523:CM Moisture Cure LV Power Cable Insulation High carbon black content to meet UV for aerial Cable Torsade insulation to NFC SX546:CM497CD Moisture Cure, Ambient Cure LV Power Cable Insulation Ambient Cure XLPE/ 125ºC Rated SX409NT:CM Moisture Cure SX505NT:CM Moisture Cure SX554:CM Moisture Cure MV Power Cable Insulation LV, MV Power Cable Insulation LV, MV Power Cable Insulation Tree retardant 33kV rated for long-term retention of dielectric strength EPDM Rubber based/ tree retardant grade with long-term retention of dielectric strength 1kV-10kV XL-EPDM flexible compound processable on thermoplastic extrusion equipment
28 PEXIDAN MOISTURE CURE CROSSLINKABLE HALOGENATED XLPE High Performance Characteristics Technology Advantages UL 44 Bulletin Recognized Excellent Mechanical Strength & Toughness Sioplas Moisture Cure Technology Up to 40% Improvement-Processing-Downtime Low Capital Cost Investment vs CV ebeam Outstanding Heat Abrasion Chemical Resistance Long Term Production Extrusion Capability Field Performance Proven for 30+ Years Wide Processing Window Consistent Easy to Use Technology High Flame Performance UL CSA Halogenated Non-Halogenated LSZH Formulations High Performance Oil & Gas Res I & II UL & CSA Sunlight Resistant for Outdoor Use High Performance Markets Applications UL LV Power Cable Insulations CSA LV Power Cable Insulations UL CSA Photovoltaic Solar Wire Automotive Primary & Battery Cables UL XHHW-2 RHW-2 USE-2 RHH SIS UL4703 PV UL854 UL758 CSA RW90 RWU90 RPV90 RPVU90 CL1251 CL1252 CL1503 LSZH Transit Government Airports Hospitals Automotive SAE J1128 & ISO 6722 T3
29 PEXIDAN Halogenated FR Systems Product System Market Description UL CSA PEXIDAN X/T LV Power Cable 90 C wet rated insulation UL 44 XHHW-2 / RHW-2 / SIS UL 854 / USE-2 CSA RW90 / RWU90 Specific Gravity LOI Elongation at Break (%) Tensile Strength (psi) Flame & Smoke Rating UL/CSA FT2 PEXIDAN X/T-UV LV Power Cable 90 C wet rated insulation sunlight resistant Colorable 6 AWG UL 44 / XHHW-2 / RHW-2 SIS / UL 854 / USE-2 / SUNRES UL/CSA FT2 PEXIDAN X/T-UV2 LV Power Cable 90 C wet rated insulation sunlight resistant all sizes Colorable All Sizes UL 44 / XHHW-2 RHW-2 / SIS / PV Cable UL 4703 UL 854 / USE-2 / SUNRES UL/CSA FT2 PEXIDAN V/T LV Power Cable 90 C wet rated insulation VW-1 flame rated UL 44 VW-1 XHHW-2 / RHW-2 / SIS PV Cable UL 4703 CSA RW90 / RWU UL/CSA VW-1 PEXIDAN V/T-2 LV Power Cable 90 C wet rated insulation VW-1 flame rated UL 44 VW-1 XHHW-2 / RHW-2 / SIS PV Cable UL 4703 CSA RW90 & RWU90 UL CT-Use / IEEE 1202 / FT4 1/0 and Larger UL/CSA VW-1 PEXIDAN V/T-2UV LV Power Cable 90 C wet rated insulation VW-1 flame rated sunlight resistant Colorable UL 44 VW-1 XHHW-2 / RHW-2 / SIS PV Cable UL 4703 / SUNRES CSA RW90 / RWU90 / RPV90 / RPVU90 UL CT-Use / IEEE 1202 / FT4 1/0 and Larger UL/CSA VW-1 PEXIDAN H/T Appliance Wire 150 C dry rated appliance wire insulation 150 C Rated UL 758 AWM Style 3173 & 3321 CSA AWM / CL1251 / CL1252 / CL1503 / FT UL/CSA FT2 PEXIDAN J/T Automotive 125 C dry rated automotive insulation Automotive Primary Insulation SAE J1128 ISO 6722 T SAE 45 Degree PEXIDAN A-3021 Specialty Highly flexible and heat resistant moisture crosslinkable TPO
30 OUR GLOBAL PRESENCE POLYMER LOCATIONS SANDWICH UK Thermoplastic & Crosslinkable Polymer Compounds SHEBOYGAN WISCONSIN HQ Research Manufacturing AURORA OHIO Research & Manufacturing SHANGHAI CHINA Import & Export JOHOR MALAYSIA Thermoplastic & Crosslinkable Polymer Compounds SALES & DISTRIBUTION NEW DELHI INDIA Thermoplastic & Crosslinkable Polymer Compounds TORINO ITALY Molding Machinery + Tooling Manufacturer EXECUTIVE HEADQUARTERS AESSE SALES & DISTRIBUTION POLYMERS SALES & CUSTOMER CARE OFFICES
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