Bombardier CL-415 Wing span :80" Building manual
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- Dorothy Sheena Wilson
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1 ombardier CL-45 Wing span :80" uilding manual 04-08
2 ombardier CL-45 (80") Hardware listing #CL45-80-HD N4 lind nut Ø/4 NC ( req.) N6 lind nut 6-3 (3 req.) DU -56 Threaded coupler (5 req.) DU Kwick link (5 req.) DU76 Control horn (3 req.) DU Swivel ball link (7 req.) LTCH Door handle ( req.) 6-3 Nylock Nut (4 req.) SS-07 Servo screw (44 req.) NP0608 Pan Head Nylon screw 6-3 x /" (8 req.) SHF-6C08 Flat Head Socket Screw 6-3 x /" ( req.) RO36 Ø/8" Hinge socket (6 req.) RO3 Ø3/6" Hinge (5 req.) RO3 Ø/8" Hinge (8 req.) DU7-56 Threaded rod x " (7 req.) SHCS -56 x 3/4" lg. (4 req.) K&S3 Ø9/3" x 4" Round brass tube ( req.) SHCS 6-3 x " lg. (4 req.) ESN -56 Nut (4 req.) Flat Washer #6 (4 req.) S & Fiberglass parts FG-Cowl ( req.) FG-Float (Right) ( req.) FG-Float (left) ( req.) Canopy ( req.) Nose ( req.) FG-Nacelle ( req.) Fuselage Fairing ( req.) Tail ullet ( req.) 04-08
3 ombardier CL 45 Laser cutted parts Part number Description Length Qty Part number Description Length Qty S TE 5 alsa /6" x /4" 3 3/6 S LE alsa 3/3" x " 30 /6 T TE alsa /6" x " /6 R LE alsa 3/3" x " 7/6 W TE alsa /6" x 3" 3 W SH 6 alsa 3/3" x " 9 alsa /6 x 3 x 36 (5x) F SH alsa /6" x 3" 7/8 W SH 6M alsa 3/3" x " 8 9/6 SH alsa /6" x 3" 3 W LE alsa 3/3" x " 40 / N SH alsa /6" x 3" S SH alsa 3/3" x 3" 30 /6 R SH alsa /6" x 4" 6 alsa /6 x 4 x 36 (x) FR SH 03 alsa 3/3" x 3" 30 9/6 S WT alsa /" x 3" 4 /6 S SH alsa 3/3" x 3" 30 /6 E WT alsa /" x 3" 3 3/4 alsa / x 3 x 4 (x) FF SH 0 alsa 3/3" x 3" /6 R WT alsa /" x 3" 4 /8 W SH alsa 3/3" x 3" 6 5/6 LE alsa /4" x /" 3 alsa /4 x 3 x 4 (x) FF SH 04 alsa 3/3" x 3" 0 5/6 R LE 3 alsa /4" x " 5/8 W SH 4 alsa 3/3" x 3" 9 /4 F LE alsa /4" x " 7/8 FF SH 0M alsa 3/3" x 3" /6 T LE alsa /4" x " 8 5/6 W SH alsa 3/3" x 4" 3 /6 alsa /4 x x 36 (3x) T WT alsa /4" x " T SH alsa 3/3" x 4" 5 / alsa /4 x x 48 (x) FF ST 03 alsa /4" x " 3 / FF SH 03M alsa 3/3" x 4" 7 / E LE 3 alsa /4" x " 3 /8 FF SH 05 alsa 3/3" x 4" 4 9/6 W LE alsa /4" x " 36 / FF SH 03 alsa 3/3" x 4" 7 / FI WT alsa /4" x /" 4 4 W SH 8 alsa 3/3" x 4" 6 R TE alsa /4" x /" 5 5/6 FR SH 04 alsa 3/3" x 4" /6 E LE alsa /4" x /" 4 9/6 4 W SH 7 alsa 3/3" x 4" 48 E LE alsa /4" x /" /8 W SH 9 alsa 3/3" x 4" 6 3/4 F TE alsa /4" x /" 7/8 W SH 0 alsa 3/3" x 4" 3 /4 FR SH 06 alsa /4" x /" 6 /6 W TE alsa 3/3" x 4" 7 3/6 E TE alsa /4" x /" 3 7/8 W SH alsa 3/3" x 4" 7 3/6 FR ST 05 alsa /4" x /" 3 5/8 alsa /4 x / x 36 (6x) FR SH 0 alsa 3/3" x 4" 30 9/6 FR TE 0 alsa /4" x /" 3 7/8 alsa /4 x / x 48 (4x) FR SH 0 alsa 3/3" x 4" 30 9/6 alsa 3/3 x 3 x 36 (4x) alsa 3/3 x 3 x 48 (x) alsa 3/3 x 4 x 36 (7x) alsa 3/3 x 4 x 48 (x) FF ST 0 alsa /4" x /" / FF SH 0 alsa 3/3" x 4" /6 FF ST alsa /4" x /" 3 5/8 W SH 5 alsa 3/3" x 4" 9 /4 NH ST alsa /4" x /" 3 W SH 3 alsa 3/3" x 4" 6 5/6 W MS alsa /4" x /" 40 4 W SH alsa 3/3" x 4" 6 5/6 NH ST alsa /4" x /" 4 T L alsa bloc FF ST 0 alsa /4" x /" 4 3/6 W ST 5 alsa triangle /4" x /4" 8 alsa triangle /4 x /4 x 8 (x) FR ST 04 alsa /4" x /" 7 5/8 W ST 6 alsa triangle 3/8" x 3/8" /4 4 alsa triangle 3/8 x 3/8 x (x) FR ST 06 alsa /4" x /4" 30 /6 F G Hardwood /4" x /" 4 / W ST 3 alsa /4" x /4" 6 FF ST 4 Hardwood /4" x /" /8 Hardwood /4 x / x 36 (x) FR SH 05 alsa /4" x /4" 5 W ST Hardwood /4" x /" / 8 W ST 3 alsa /4" x /4" 48 FF ST 06 Hardwood /4" x 3/8" 6 alsa /4 x /4 x 36 (7x) W ST 0 alsa /4" x /4" 3/4 FR ST 03 Hardwood /4" x 3/8" 7 3/4 alsa /4 x /4 x 48 (x) WF LE 0 alsa /4" x /4" 3 8 FF ST 07 Hardwood /4" x 3/8" 6 3/4 FR ST M alsa /4" x /4" 8 FR ST 0 Hardwood /4" x 3/8" 3/4 FF ST 0 alsa /4" x /4" 5 7/8 FF ST 08 Hardwood /4" x 3/8" 7 3/4 FR ST alsa /4" x /4" 8 FF ST 5 Hardwood /4" x 3/8" R LE alsa /4" x 3/4" 3 3/8 FF ST 09 Hardwood /4" x 3/8" /4 S LE alsa /4" x 3/4" 30 /6 FR ST 0 Hardwood /4" x 3/8" /4 Hardwood /4 x 3/8 x 36 (3x) alsa /4 x 3/4 x 36 (3x) TE alsa /4" x 3/4" 3 FR SH 07M Hardwood d /4" x 3/8" 5/8 FI TE alsa /4" x 3/4" 3 9/6 4 T ST Hardwood /4" x 3/8" 3/4 FI LE alsa /4" x 3/8" 5 /8 4 T ST 3 Hardwood /4" x 3/8" 3/8 W ST alsa /4" x 3/8" 7/8 8 alsa /4 x 3/8 x 36 (x) T MS Hardwood /4" x 3/8" 8 T MS 3 alsa /4" x 3/8" 8 FR SH 07 Hardwood /4" x 3/8" 5/8 FR ST 08 alsa /8" x /4" 9 / FR ST Hardwood /4" x 3/8" 3/4 T MS alsa /8" x /4" 3 FF ST 04 Hardwood /4" x 3/8" FR ST 07 alsa /8" x /4" 30 /6 6 W MS Hardwood /8" x /" 4 Hardwood /8 x / x 48 (x) S TE 3 alsa /8" x /4" 3 3/6 FT DW Ø/4" wood dowel 3/6 S MS alsa /8" x /4" 30 /6 FT DW Ø/4" wood dowel 3 FF ST alsa /8" x /4" 5 7/8 4 N DW Ø/4" wood dowel / 4 Dowel Ø /4 x " (x) W ST 4 alsa /8" x /4" 3 W DW Ø/4" wood dowel 3/4 W ST alsa /8" x /4" 5 7/8 WF ST Ø/4" wood dowel / 6 FR ST 0 alsa /8" x /4" 9 / alsa /8 x /4 x 36 (x) FR ST 09 alsa /8" x /4" 4 7/6 3 alsa /8 x /4 x 48 (x) W ST alsa /8" x /4" 48 W ST alsa /8" x /4" 3/6 8 W ST alsa /8" x /4" 8 5/8 W ST alsa /8" x /4" 3 9/6 FF ST 05 alsa /8" x /4" 4 9/6 4 FF ST 3 alsa /8" x /4" 9 7/8 W ST 3 alsa /8" x /4" /4 W ST D alsa /8" x /4" 3 3/6 W ST C alsa /8" x /4" 7 3/6
4 ombardier CL 45 Laser cutted parts Part number Description Qty Part number Description Qty Part number Description Qty RD alsa /6 W3 alsa /8" F3 3 alsa /6" W4 alsa /8" 0 F4 alsa /6" W4C alsa /8" 4 F E3 alsa /6" W5 alsa /8" 4 F E4 alsa /6" W6 alsa /8" 4 FC E alsa /6" 4 W8 alsa /8" 4 F FF alsa /6" WF alsa /8" 8 F FI alsa /6" 4 WK alsa /8" 8 F3 FI alsa /6" 8 WL alsa /8" F3 R5 alsa /6" alsa 3/3" F5 R5 alsa /6" 4 alsa 3/3" F5 R5C alsa /6" E alsa 3/3" F6 4 R8 alsa /6" E alsa 3/3" F6 R8 alsa /6" E3 alsa 3/3" 8 F6 R8C alsa /6" E4 alsa 3/3" F6C S alsa /6" E5 alsa 3/3" 6 F7 WE alsa /6" 4 F alsa 3/3" 6 F7 6 alsa /4" F3 alsa 3/3" 8 F7C E7 alsa /4" 4 FI alsa 3/3" 8 F7D F5D alsa /4" FI alsa 3/3" 8 F8 F6D alsa /4" FI3 alsa 3/3" 8 F8 F7 alsa /4" FRD alsa 3/3" F8C FFE alsa /4" R alsa 3/3" F9 FFEM alsa /4" RC alsa 3/3" FF FRP alsa /4" R5 alsa 3/3" FF FRR alsa /4" R8 alsa 3/3" FFD FRS alsa /4" S alsa 3/3" 6 FFG FT alsa /4" 4 S alsa 3/3" 6 FFH FT3 alsa /4" 4 S alsa 3/3" 6 FFI NH4 alsa /4" S4 alsa 3/3" 4 FFJ R alsa /4" S4 alsa 3/3" FFK T alsa /4" 4 T alsa 3/3" FFL T alsa /4" TD alsa 3/3" FNP TD alsa /4" T4 alsa 3/3" FR TE alsa /4" T4D alsa 3/3" FRF TK alsa /4" T6 alsa 3/3" FRG TL alsa /4" T6E alsa 3/3" FRG WT alsa /4" T7 alsa 3/3" FRJ WT alsa /4" T SH alsa 3/3" FRK 4 alsa /8" 8 W6C alsa 3/3" 6 FRL E0 alsa /8" 4 W6D alsa 3/3" 6 FRN E9 alsa /8" WDR alsa 3/3" 4 FRO F alsa /8" 4 WF alsa 3/3" 8 FRT F5 alsa /8" F5 Laserboard /64" 6 FRU F4 alsa /8" 8 FFN Laserboard /64" FRV F4 alsa /8" FFNM Laserboard /64" FRW F9E alsa /8" FRE Laserboard /64" FT FFC alsa /8" NH6 Laserboard /64" N FR alsa /8" NH8 Laserboard /64" N3 FRC alsa /8" R Laserboard /64" N4 FRH alsa /8" S Laserboard /64" N FRI alsa /8" T Laserboard /64" N FRQ alsa /8" 3 T4 Laserboard /64" N4 R0 alsa /8" T6 Laserboard /64" NH R alsa /8" W6E Laserboard /64" R R3 alsa /8" W5 Laserboard /64" STR 6 R4 alsa /8" WFC Laserboard /64" 6 STR 8 R6 alsa /8" NH3 Ply /3" T R7 alsa /8" W Ply /3" T3 R9 alsa /8" W Ply /3" TC STR alsa /8" 8 WFE Ply /3" TJ STR 3 alsa /8" 8 N Ply /4" W T alsa /8" WD Ply /4" W0 T4 alsa /8" 5 4 W T5 alsa /8" C W T6 alsa /8" C W T7 alsa /8" CC WDRD 8 T8 alsa /8" E8 WG TF alsa /8" F0 WH TG alsa /8" F0 WJ TH alsa /8" F WN 4 TN alsa /8" F WP W3 alsa /8" 6 F WQ W3 alsa /8" 0 F WQ 04 08
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7 Step Initial parts set-up. ombardier CL-45 (80") Fuse F F7 FF-ST-07 Hardwood /4" x 3/8" FF-ST-08 Hardwood /4" x 3/8" F6D alsa /4" F6 lign on top FC Step Drill Ø9/64 thrue hardwood using hole in F7 as a guide. F N6 lind nut 6-3 F F3 lign on notch FF-ST-04 Hardwood /4" x 3/8" F5 F6C F6C F7 FFH Step 3 FFG FFG Remove this section if water system will be installed
8 Step 4 ombardier CL-45 (80") Fuse FF-ST-06 Hardwood /4" x 3/8" FF FFL F5D alsa /4" FF-ST-08 Hardwood /4" x 3/8" FF-ST-07 Hardwood /4" x 3/8" Step 5 DH Canopy latch FF-ST-05 alsa /8" x /4" FF-ST-0 alsa /4" x /" FF-ST-04 Hardwood /4" x 3/8" 04-08
9 Step 6 ombardier CL-45 (80") Fuse FF-ST-03 alsa /4" x " FF-SH-05 alsa 3/3" x 4" FF-SH-04 alsa 3/3" x 3" FF-ST-03 alsa /4" x " F6 FF F7 F7 Step 7 F4 alsa /8" F4 alsa /8" F5 F3 F F FF FC FFI FFJ FF-ST-3 alsa /8" x /4" 04-08
10 Step 8 ombardier CL-45 (80") Fuse FFK FF-ST-5 Hardwood /4" x 3/8" FFE alsa /4" FFC alsa /8" FF-ST-09 Hardwood /4" x 3/8" FF-ST- alsa /8" x /4" FF-ST-0 alsa /4" x /4" Step 9 DU75TL Wheel Ø 3/4" RO-59M Nose gear mechanical 04-08
11 Step 8 ombardier CL-45 (80") Fuse Nose gear door servo. DU66 /4" Nylon Steering rm Fill with white grease for water sealing ND-R Nose gear door actuator DU56 Du-bro nose gear block Nose gear steering servo Nose gear retract servo mm [4 7/6 po] Step 9 DU Spring steel Kwik-link DU -56 Threaded coupler #ND-R Scale / ND-R -56 threaded rod FF-SH-0 alsa 3/3" x 4" FF-SH-0 alsa 3/3" x 3" 04-08
12 Step 0 ombardier CL-45 (80") Fuse Fairing S Nose S FNP FFN Laserboard /64" Step C Canopy S FT-DW- Ø/4" wood dowel C CC 04-08
13 Step F8 ombardier CL-45 (80") Fuse N6 lind nut 6-3 N6 lind nut 6-3 F8C FRC alsa /8" Countersunk F7D FR-ST- Hardwood /4" x 3/8" FR-ST-0 Hardwood /4" x 3/8" FR alsa /8" Step 3 FR Drill Ø9/64" thrue hardwood using hole in F7C as a guide F7C FR-ST-03 Hardwood /4" x 3/8" F7C Pin in the plan FR-ST-04 alsa /4" x /" FR-ST-06 alsa /4" x /4" FRR alsa /4" 04-08
14 ombardier CL-45 (80") Fuse Step 4 FRJ FRJ F8 FRT FRV FRU FRU F0 Step 5 F FR-ST-09 alsa /8" x /4" F9E alsa /8" F9 F FRH alsa /8" FRS alsa /4" FRI alsa /8" F3 F4 FRR alsa /4" FR-TE-0 alsa /4" x /" 04-08
15 Step 6 ombardier CL-45 (80") Fuse FR-ST-08 alsa /8" x /4" FR-ST-07 alsa /8" x /4" FR-ST-07 alsa /8" x /4" Step 7 FRQ alsa /8" FR FR-SH-06 alsa /4" x /" FR alsa /8" FRP alsa /4" FRC alsa /8" 04-08
16 Step 8 ombardier CL-45 (80") Fuse FRE Laserboard /64" FR-SH-04M alsa 3/3" x 4" FRD alsa 3/3" FR-SH-0 alsa 3/3" x 4" Step 9 FRN F7D FRN F8C F
17 ombardier CL-45 (80") Fuse Step 0 FR-ST-0 Hardwood /4" x 3/8" FR-ST-05 alsa /4" x /" Not required if main gear retract are not installed. (Fill hole with /6 balsa) FRG FR-ST-0 Hardwood /4" x 3/8" FRG Cut these parts if water system are instaled. Step FR-SH-07M Hardwood /4" x 3/8" FR-SH-05 alsa /4" x /4" FR-ST- alsa /4" x /4" FR-ST-M alsa /4" x /4" FR-SH-05 alsa /4" x /4" 04-08
18 Step Make notch for water probe if installed. ombardier CL-45 (80") Fuse See detail FRO FR-SH-03 alsa 3/3" x 3" Water exit F-TU- Ø9/3" brass tube DETIL SCLE / FR-SH-0 alsa 3/3" x 4" Step 3 Refer to Main gear retract manual for installation
19 Step 4 ombardier CL-45 (80") Fuse SHCS-6C6 SHCS 6-3 NC x " lg. Nut Nylock Nut FW6 Flat Washer #6 SHF-6C08 Flat Head Socket Screw 6-3 x /" DETIL 04-08
20 ombardier CL-45 (80") Stab assembly Part number Elev-Left Elev-Right Finlet S-LE- S-LE- S-MS- S-SH- S-SH- S-TE-3 S-TE-5 S-WT- S S S S4 S S SS-07 Parts listing (For ass'y) Description Elevator (left) Elevator (right) Finlet alsa 3/3" x " alsa /4" x 3/4" alsa /8" x /4" alsa 3/3" x 3" alsa 3/3" x 3" alsa /8" x /4" alsa /6" x /4" alsa /" x 3" alsa 3/3" alsa 3/3" alsa 3/3" alsa 3/3" alsa /8 alsa /6" Servo Screw #x7/6" Qty S alsa 3/3" S alsa 3/3" S4 alsa 3/3" S alsa 3/3" S alsa /8 S alsa /8 S alsa /8 ( 4 req.) ( req.) S alsa 3/3" 0-03
21 Step ombardier CL-45 (80") Stab assembly /4" 44 mm [ /6 po] 86 mm [3 3/8 po] S alsa 3/3" 3/3" S-MS- alsa /8" x /4" S alsa 3/3" S alsa 3/3" S alsa /6" Step S-MS- alsa /8" x /4" S alsa 3/3" S alsa 3/3" S-LE- alsa 3/3" x " S alsa 3/3" S-TE-3 alsa /8" x /4" S-TE-3 alsa /8" x /4" 03-08
22 Step 3 ombardier CL-45 (80") Stab assembly S-SH- alsa 3/3" x 3" 4 mm [3/6 po] S-SH- alsa 3/3" x 3" S-SH- alsa 3/3" x 3" Step 4 S-LE- alsa /4" x 3/4" S-SH- alsa 3/3" x 3" S-TE-5 alsa /6" 03-08
23 ombardier CL-45 (80") Stab assembly Step 5 FI3 alsa 3/3" FI alsa 3/3" FI alsa 3/3" FI alsa /6" FI alsa /6" FI alsa 3/3" FI3 alsa 3/3" FI-LE- alsa /4" x 3/8" FI-WT- alsa /4" x /" FI alsa 3/3" FI alsa /6" Parts listing (For ass'y) Part number Description FI alsa 3/3" FI alsa /6" FI alsa 3/3" FI3 alsa 3/3" FI-LE- alsa /4" x 3/8" FI-TE- alsa /4" x 3/4" FI-WT- alsa /4" x /" FI alsa /6" Qty FI-TE- alsa /4" x 3/4" Step 6 **** WRNING **** -Glue the finlet to the stab ONLY once the stab is glued on the vertical fin
24 Step E4 alsa 3/3" E4 alsa /6" E3 alsa 3/3" ombardier CL-45 (80") Elevator (Right show) Parts listing (For ass'y) Part number Description DU-76 Control Horn E-LE- alsa /4" x /" E-LE- alsa /4" x /" E-LE-3 alsa /4" x " E alsa /6" E-TE- alsa /4" x /" E-WT- alsa /" x 3" E alsa 3/3" E0 alsa /8" E alsa 3/3" E3 alsa 3/3" E4 alsa 3/3" E4 alsa /6" E5 alsa 3/3" E7 alsa /4" E8 E9 alsa /8" Robart Hinge 3_6 Robart Hinges Ø3/6" E4 alsa /6" ( req. per Elev.) E3 alsa 3/3" E4 alsa 3/3" E3 alsa 3/3" E3 alsa 3/3" Qty E5 alsa 3/3" ( has show for the right Elev.) ( mirror for the Left Elev.) E4 alsa /6" Step E5 alsa 3/3" E alsa /6" Échelle / E-TE- alsa /4" x /" 03-08
25 Step 3 ombardier CL-45 (80") Elevator (Right show) E alsa 3/3" E7 alsa /4" E alsa 3/3" E3 alsa 3/3" Échelle / E3 alsa 3/3" Step 4 E0 alsa /8" Échelle / E0 alsa /8" 03-08
26 ombardier CL-45 (80") Elevator (Right show) DU-76 Control Horn E0 alsa /8" Step 5 E0 alsa /8" E8 E-LE- alsa /4" x /" Step 6 E alsa /6" E-LE-3 alsa /4" x " E-WT- alsa /" x 3" SECTION - SCLE / 4 SECTION - SCLE /
27 Parts listing (For ass'y) Part number Description Qty Std-servo Standard Servo T-L- alsa bloc T-LE- alsa /4" x " T-MS- Hardwood /4" x 3/8" T-MS- alsa /8" x /4" T-MS-3 alsa /4" x 3/8" T-SH- alsa 3/3" x 4" T-SH- alsa 3/3" T-ST- Hardwood /4" x 3/8" T-ST-3 Hardwood /4" x 3/8" T-TE- alsa /6" x " T-WT- alsa /4" x " T T alsa 3/3" T Laserboard /64" TD alsa 3/3" T alsa /8" T3 T4 alsa /8" T4 alsa 3/3" T4 Laserboard /64" Step Initial parts set-up ombardier CL-45 (80") Fin assembly TD alsa 3/3" T Laserboard /64" T alsa 3/3" T alsa 3/3" T Laserboard /64" T4 Laserboard /64" TC Parts listing (For ass'y) Part number Description Qty T4D alsa 3/3" T5 alsa /8" T6 alsa /8" T6 alsa 3/3" T6 Laserboard /64" T6E alsa 3/3" T7 alsa /8" T7 alsa 3/3" T8 alsa /8" T alsa /4" 4 T alsa /4" TC TD alsa /4" TE alsa /4" TF alsa /8" TG alsa /8" TH alsa /8" TJ TK alsa /4" TL alsa /4" TN alsa /8" T4 alsa 3/3" T4D alsa 3/3" T4 Laserboard /64" T-MS- Hardwood /4" x 3/8" T alsa /4" T4 alsa /8" T6 Laserboard /64" T6 alsa 3/3" T6E alsa 3/3" T6 Laserboard /64" T alsa /4" T
28 Step T alsa /8" ombardier CL-45 (80") Fin assembly T5 alsa /8" T4 alsa 3/3" T4 alsa /8" T alsa /4" T6 alsa /8" TD alsa /4" T7 alsa /8" T6 alsa 3/3" T7 alsa 3/3" TG alsa /8" T8 alsa /8" TH alsa /8" T TC TE alsa /4" T3 TF alsa /8" T-ST- Hardwood /4" x 3/8" T alsa 3/3" Step 3 T-MS-3 alsa /4" x 3/8" T-MS- alsa /8" x /4" TK alsa /4" T-TE- alsa /6" x " Sand flush to ribs TN alsa /8" T-L- alsa bloc 03-08
29 ombardier CL-45 (80") Fin assembly Step 4 Servo door made using scrap /64" plywood. DS34 Servo (Mid-size) TJ Step 5 T-SH- alsa 3/3" x 4" Elevator servo ( left hand req.) ( right hand req.) T-SH- alsa 3/3" DU860 Swivel ball link -56 RD-LK- -56 Threaded rod T-LE- alsa /4" x " T-WT- alsa /4" x " Rudder Link Scale : DU Spring steel Kwik-link DU -56 Threaded coupler 0-03
30 Step ombardier CL-45 (80") Rudder R-SH- alsa /6" x 4" R-LE- alsa 3/3" x " Upper hinge ass'y Lower hinge ass'y R alsa /8" R4 alsa /8" R3 alsa /8" R alsa /4" R7 alsa /8" R6 alsa /8" Center hinge ass'y R9 alsa /8" R0 alsa /8" Step 3 DU-76 Control Horn R Step 4 R-WT- alsa /" x 3" R-LE- alsa /4" x 3/4" 03-08
31 ombardier CL-45 (80") Rudder Parts listing (For ass'y) Part number Description Qty DU-76 Control Horn RD alsa /6 R-LE- alsa 3/3" x " R-LE- alsa /4" x 3/4" R-LE-3 alsa /4" x " R-SH- alsa /6" x 4" R-TE- alsa /4" x /" R-WT- alsa /" x 3" R alsa 3/3" R0 alsa /8" RC alsa 3/3" R alsa /8" R3 alsa /8" R4 alsa /8" R5 alsa /6" R Laserboard /64" Step Parts listing (For ass'y) Part number Description Qty R5C alsa /6" R6 alsa /8" R7 alsa /8" R8 alsa /6" R8C alsa /6" R9 alsa /8" R alsa /4" R R Laserboard /64" R5 alsa 3/3" R5 alsa /6" R8 alsa 3/3" R8 alsa /6" Robart Hinge Robart Hinges Ø3/6" 3 R alsa 3/3" R5 alsa /6" RC alsa 3/3" Lower hinge ass'y RD alsa /6 R5 alsa /6" R8 alsa /6" R5C alsa /6" Center hinge ass'y R5 alsa /6" R8C alsa /6" Upper hinge ass'y R8 alsa /6" R8 alsa 3/3" R8 alsa /6" 03-08
32 ombardier CL-45 (80") Wings Parts listing (For ass'y) Part number Description Thick. Width Length Qty ileron-left ileron (Left) ileron-right ileron (Right) N6 lind nut Cowl Fiberglass DU7-56 Threaded rod /6 3/4 DU -56 Threaded coupler DU4 Fuel tank oz. DU556 Servo Horn 6 DU Spring steel Kwik-link DU860 Swivel ball link -56 Engine Nacelle S F-LK- -56 Threaded rod /6 / Flap-left Flap (Left) Flap-right Flap (Right) Float Float N-SH- alsa /6" x 3" N Ply /4" N N3 N4 N-DW- Ø/4" wood dowel /4 / 4 N N N4 NP0608 Pan Head Nylon screw 6-3 x /" 8 NH-ST- alsa /4" x /" /4 / 3 NH-ST- alsa /4" x /" /4 / 4 NH /8 NH3 Ply /3" /3 NH4 alsa /4" NH6 Laserboard /64" NH8 Laserboard /64" RO3 Robart Hinge Ø/8" 8 RO3 Robart Hinge Ø3/6" 6 RO36 Robart Ø/8" Hinge socket 8 SS-07 Servo Screw #x7/6" 44 STR- 6 STR- alsa /8" 8 STR- 8 STR-3 alsa /8" 8 W-DW- Ø/4" wood dowel /4 3/4 W-LE- alsa 3/3" x " 3/3 40 / W-LE- alsa /4" x " /4 36 / W-MS- alsa /4" x /" /4 / 40 4 W-MS- Hardwood /8" x /" /8 / 4 W-SH- alsa 3/3" x 3" 3/3 6 5/6 W-SH-0 alsa 3/3" x 4" 3 /4 W-SH- alsa 3/3" x 4" 3 /6 W-SH- alsa 3/3" x 4" 3 3/8 7 3/6 W-SH- alsa 3/3" x 4" 3/3 6 5/6 W-SH-3 alsa 3/3" x 4" 3/3 6 5/6 W-SH-4 alsa 3/3" x 3" 3/3 9 /4 W-SH-5 alsa 3/3" x 4" 3/3 9 /4 W-SH-6 alsa 3/3" x " 3/3 9 W-SH-6M alsa 3/3" x " 3/3 8 9/6 W-SH-7 alsa 3/3" x 4" 48 W-SH-8 alsa 3/3" x 4" 6 Parts listing (For ass'y) Part number Description Thick. Width Length Qty W-SH-9 alsa 3/3" x 4" 6 3/4 W-ST- alsa /8" x /4" /8 /4 48 W-ST-0 alsa /4" x /4" /4 /4 3/4 W-ST- alsa /8" x /4" /8 /4 3/6 8 W-ST- Hardwood /4" x /" /4 3/8 / 8 W-ST-3 alsa /8" x /4" /8 /4 /4 W-ST- alsa /8" x /4" /8 /4 5 7/8 W-ST- alsa /8" x /4" /8 /4 8 5/8 W-ST- alsa /8" x /4" /8 /4 3 9/6 W-ST-C alsa /8" x /4" /8 /4 7 3/6 W-ST-D alsa /8" x /4" /8 /4 3 3/6 W-ST-3 alsa /4" x /4" /4 /4 48 W-ST-3 alsa /4" x /4" /4 /4 6 W-ST-4 alsa /8" x /4" /8 /4 3 W-ST-5 alsa triangle /4" x /4" /4 /4 8 W-ST-6 alsa triangle 3/8" x 3/8" 3/8 3/8 /4 4 W-TE- alsa /6" x 3" 3 W-TE- alsa 3/3" x 4" 7 3/6 W W0 W W W W3 alsa /8" 6 W3 alsa /8" 0 W3 alsa /8" W4 alsa /8" 0 W4C alsa /8" 4 W5 alsa /8" 4 W6 alsa /8" 4 W6C alsa 3/3" 3/3 6 W6D alsa 3/3" 6 W6E Laserboard /64" W8 alsa /8" 4 W5 Laserboard /64" W Ply /3" W Ply /3" WD Ply /4" WDR alsa 3/3" 4 WDRD 8 WE alsa /6" 4 WF-LE-0 alsa /4" x /4" /4 /4 3 8 WF alsa /8" /8 8 WF alsa 3/3" 3/3 8 WFC Laserboard /64" /3 6 WFE Ply /3" WG WH WJ WK alsa /8" 8 WL alsa /8" WN 4 WP WQ WQ /8 WT alsa /4" WT alsa /4" 03-08
33 Step N Ply /4" ombardier CL-45 (80") Wings WN 87 Scale :4 ( req.) N3 NH-ST- alsa /4" x /" N Step - egun by build the ailerons and flaps. You will need it to locate the ribs who hold the hinges. - Lay the plan on a straight building board. - Protect the plan with wax paper. - Pin the Main spar on the building board, use a ruler to ensure straightness. W-MS- Hardwood /8" x /" po [305 mm] 4 po [60 mm] NH-ST- alsa /4" x /" W-MS- Hardwood /8" x /" W-MS- alsa /4" x /" Scale : W-MS- [06 mm] Scale :6 alsa /4" x /" Main spar ( req.) 40 po 40 po [06 mm] 0-04
34 Step 3 ombardier CL-45 (80") Wings WF-LE-0 alsa /4" x /4" WF alsa 3/3" WF alsa /8" WFC Laserboard /64" SECTION - SCLE : Scale : (8 req.) WFC Laserboard /64" W6C alsa 3/3" RO36 Robart Ø/8" Hinge socket W6E Laserboard /64" W6C alsa 3/3" W6E Laserboard /64" W6E Laserboard /64" (3 req) W6D alsa 3/3" W6C alsa 3/3" W6E Laserboard /64" (3 req) W6D alsa 3/3" 03-08
35 Step 4 ombardier CL-45 (80") Wings 88 mm [3 7/6 po] /4" /" Scale / 4 *** WRNING *** Don't assemble the flaps ans aileron hinges ribs for now. W-DW- Ø/4" wood dowel Use the engine nacelle as guide to have the correct spacing between these ribs. W W W4 alsa /8" W5 alsa /8" W3 alsa /8" W8 alsa /8" Use the engine nacelle as guide to have the correct spacing between these ribs. W4 alsa /8" W5 alsa /8" W5 alsa /8" W8 alsa /8" WG W3 alsa /8" W3 alsa /8" W4 alsa /8" W W3 alsa /8" WD Ply /4" W4C alsa /8" W W3 alsa /8" DETIL W-ST- alsa /8" x /4" WDRD W4C alsa /8" W-ST- Hardwood /4" x /" W-ST-3 alsa /8" x /4" 0-04
36 Step 5 ombardier CL-45 (80") Wings W6C alsa 3/3" FLPS SCLE /3 W4 alsa /8" ileron SCLE / 3 W3 alsa /8" W-ST- alsa /8" x /4" W6C alsa 3/3" W-ST- alsa /8" x /4" Use ailerons and flaps to locate correctly the ribs
37 Step 6 ombardier CL-45 (80") Wings Scale / 4 WH WJ WK alsa /8" WL alsa /8" WK alsa /8" WK alsa /8" WJ WL alsa /8" WDRD W5 alsa /8" WK alsa /8" W-ST- alsa /8" x /4" W6 alsa /8" W-ST- Hardwood /4" x /" DETIL W-ST-0 alsa /4" x /4" 03-08
38 Step 7 W-LE- alsa 3/3" x " ombardier CL-45 (80") Wings 3 Extend 3 [ mm] W5 Laserboard /64" W-LE- alsa 3/3" x " 3/4 [45 mm] Remove later 06 mm [40 po] ILERON SECTION SCLE / W-LE- alsa 3/3" x " 06 mm [40 po] W-TE- alsa /6" x 3" W-TE- alsa /6" x 3" 3/3 [ mm] W-LE- alsa 3/3" x " Remove later W5 Laserboard /64" FLP SECTION SCLE : W-ST-4 alsa /8" x /4" 03-08
39 ombardier CL-45 (80") Wings STR-3 alsa /8" STR- STR- STR- alsa /8" STR- STR- STR- STR- alsa /8" STR-3 alsa /8" " Servo-tray SS-07 Servo Screw #x7/6" STR- /" Servo tray (8 req.) 3/8" 0-04
40 Step 9 W-SH-8 alsa 3/3" x 4" 4 po [6 mm] W-SH-0 alsa 3/3" x 4" 0 mm [4 po] ombardier CL-45 (80") Wings 3/3" 9 mm [3/8 po] W-SH- alsa 3/3" x 4" W-SH-8 alsa 3/3" x 4" 406 mm [6 po] W-SH-0 alsa 3/3" x 4" ILERON SECTION SCLE / W-SH-7 alsa 3/3" x 4" 9 mm [48 po] 600 mm [3 5/8 po] W-SH- alsa 3/3" x 4" W-SH-8 alsa 3/3" x 4" 406 mm [6 po] 84 mm [33 /8 po] W-SH- alsa 3/3" x 4" W-SH-7 alsa 3/3" x 4" 3/3" W-SH-0 alsa 3/3" x 4" 59 mm [3 /4 po] W-SH-0 alsa 3/3" x 4" W-SH- alsa 3/3" x 4" FLP SECTION SCLE : 03-08
41 Step 0 WQ ombardier CL-45 (80") Wing 6 po [5 mm] WQ WQ left-hand right-hand WQ 48 po [9 mm] W-ST-3 alsa /4" x /4" W-ST-5 alsa triangle /4" x /4" WQ W-ST-3 alsa /4" x /4" WQ WT alsa /4" WT alsa /4" 03-08
42 Step ombardier CL-45 (80") Wings Engine nacelle (uilt at step ) NH-ST- alsa /4" x /" 0-04
43 Step ombardier CL-45 (80") Wings - Install flaps and ailerons temporarily. - Install flaps and ailerons servo. - Check for correct travel. 8 4 po [3 mm] ileron travel po [3 mm] 3 3 po [44 mm] 5 Flap travel 03-08
44 Step 3 W-SH-4 alsa 3/3" x 3" ombardier CL-45 (80") Wings W-SH-5 alsa 3/3" x 4" W-SH-6 alsa 3/3" x " W-SH-4 alsa 3/3" x 3" 5 SECTION ILERON SCLE :4 W-SH- alsa 3/3" x 3" W-SH- alsa 3/3" x 4" W-SH-6M alsa 3/3" x " Wing tip Scale / 4 W-SH-4 alsa 3/3" x 3" W-SH-3 alsa 3/3" x 4" W-TE- alsa 3/3" x 4" W-SH-5 alsa 3/3" x 4" W-SH-6 alsa 3/3" x " W-SH-4 alsa 3/3" x 3" W-LE- alsa /4" x " W-SH-5 alsa 3/3" x 4" W-SH-6 alsa 3/3" x " WFE Ply /3" SECTION FLP SCLE :
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46 Step 5 N ombardier CL-45 (80") Wings (Engine nacelle cover) N N4 NH N4 NH N SS-07 Servo Screw #x7/6" Engine Nacelle S N N-DW- Ø/4" wood dowel Engine nacelle cover ( req.) NH6 Laserboard /64" NH4 alsa /4" 03-08
47 Step 6 ombardier CL-45 (80") Wings (Floats) FT3 alsa /4" FT FT-DW- Ø/4" wood dowel FT-DW- Ø/4" wood dowel FT Sand to shape FT alsa /4" Sand to shape Float (Left half) S Float (Right half) S 03-08
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