AD-236 Parts Manual. 24 VAC Phase 5

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1 AD-236 Parts Manual 24 VAC Phase 5 American Dryer Corporation 88 Currant Road Fall River MA USA Telephone: +1 (508) / Fax: +1 (508) techsupport@amdry.com ADC Part No

2 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. POUR VOTRE SÉCURITÉ Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: AD-236 DATE OF PURCHASE MODEL NO. RESELLER S NAME Serial Number(s) Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) or telephone your order directly to the ADC Parts Department at (508) Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. IMPORTANT NOTE TO PURCHASER Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. 2 American Dryer Corporation

3 Table of Contents Coin Control Door Assembly for Models Mfd. as of May 30, Locking Control Door Assembly for Models Mfd. prior to May 30, Coin Microprocessor Control Panel / Box Assemblies... 6 Upper Front Panel Assembly (For Plastic Door)... 8 Upper Front Panel Assembly (For Cold Rolled Steel Door)... 9 Lower Front Panel Assembly (For Plastic Door) Lower Front Panel Assembly (For Cold Rolled Steel Door) Plastic Main Door Assembly Main Door Steel Assembly Main Door Switch Assembly (For Plastic Door) Main Door Switch Assembly (For Cold Rolled Steel Type Door) Tumbler / Support Assembly Lint Drawer Assembly Lint Drawer Switch Assembly Upper Pocket Sensor Bracket Assembly Lower Pocket Sensor Bracket Assembly Idler Bearing Assembly Tumbler Bearing Assembly T.E.F.C. Motor Mount Assembly Direct Spark Ignition Gas Valve / Burner Assembly Gas Piping Assembly Gas Burner Assembly Sail Switch Assembly Single-Phase (1ø) Motor, Electrical Relay Panel Assembly Phase (3ø) Motor, Electrical Relay Panel Assembly Back Guard Assembly Exhaust Ducting Assembly Additional Parts Available

4 Coin Control Door Assembly For Models Mfd. as of May 30, ACE Control Door Lock ACE Key XX White Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) Ivory Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) Blue Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) #10-32 x 1/2 TORX Plus Screw #10-32 Multi-Thread U-Nut Noise Suppression Tape 4 American Dryer Corporation

5 Locking Control Door Assembly For Models Mfd. prior to May 30, White Locking Control Door Complete (includes illus. nos. 1 through 3) Ivory Locking Control Door Complete (includes illus. nos. 1 through 3) Almond Locking Control Door Complete (includes illus. nos. 1 through 3) Blue Locking Control Door Complete (includes illus. nos. 1 through 3) Black Trim #10-32 x 1/4 Phillips Pan Head Screw #10-32 Multi-Thread U-Nut (for models mfd. as of January 4, 2001) Tinnerman Clips (for models mfd. prior to January 4, 2001) #10-32 x 3/4 Phillips Pan Head Machine Screw ACE Control Door Lock ACE Key XX

6 Coin Microprocessor Control Panel / Box Assemblies NOTE: Duplicate all components for right-hand side of control box. 6 American Dryer Corporation

7 Coin Microprocessor Control Panel / Box Assemblies Coin Keypad Label Assembly Control Panel Assembly Less Acceptor (includes illus. nos. 1, 2, and 10 through 12) White Coin Box Ivory Coin Box Almond Coin Box Blue Coin Box ACE Standard Coin Box Lock Assembly with Key * 1 Key (for standard coin box lock) Microprocessor Single Coin Acceptor with Optical Switch Optical Switch ** 3 Microprocessor Socket ** 1 Optical Switch Connector Single Coin Optic Switch Harness Dual Coin Optic Switch Harness Phase 5 Coin Controller Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4 Phillips Round Head Machine Screw Microprocessor Socket Pin Microprocessor Connector Microprocessor (female) Pin Extraction Tool or 2 1/2-Amp (Slo-Blo) Fuse or 2 #6-32 x 1 Round Head Machine Screw or 2 Fuse Block Volt Transformer #8-18 x 7/16 Phillips Pan Head TEK Screw #8-18 x 7/16 Phillips Pan Head TEK Screw Plug Retainer Bracket Control Box Panel Assembly Complete (115 volt) (includes illus. nos. 15 through 22) Control Box Panel Assembly Complete ( volt) (includes illus. nos. 15 through 22) #8-32 Pal Nut White Coin Vault Almond Coin Vault Ivory Coin Vault Blue Coin Vault /4-20 Hex Flange Nut * Specify key number when ordering. ** For dual coin, double the quantity. IMPORTANT: Check label on computer chip to verify correct part number for controller (computer)

8 Upper Front Panel Assembly (For Plastic Door) White Upper Front Panel Assembly (includes illus. nos. 1 through 3 and 6) Almond Upper Front Panel Assembly (includes illus. nos. 1 through 3 and 6) Blue Upper Front Panel Assembly (includes illus. nos. 1 through 3 and 6) Ivory Upper Front Panel Assembly (includes illus. nos. 1 through 3 and 6) /4 Pop Rivet Friction Door Latch ADC Logo ONLY Logo Double Tape Kit #10-16 x 1/2 Hex Head TEK Crimptite Screw #10-16 x 1/2 TORX Plus Screw (for models mfd. as of October 2, 2000) Rubber Grommet 8 American Dryer Corporation

9 Upper Front Panel Assembly (For Cold Rolled Steel Door) White Upper Front Panel Assembly (includes illus. nos. 1 through 3) Almond Upper Front Panel Assembly (includes illus. nos. 1 through 3) Blue Upper Front Panel Assembly (includes illus. nos. 1 through 3) Ivory Upper Front Panel Assembly (includes illus. nos. 1 through 3) /4 Pop Rivet Friction Door Latch ADC Logo ONLY Logo Double Tape Kit #10-16 x 1/2 Hex Head TEK Crimptite Screw #10-16 x 1/2 TORX Plus Screw (for models mfd. as of October 2, 2000) 6 Main Door Hinge (refer to Main Door Steel Assembly on page 13)

10 Lower Front Panel Assembly (For Plastic Door) White Lower Front Panel Assembly (includes illus. nos. 1 through 4, 6, and 7) Almond Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) Blue Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) Ivory Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) /4 Pop Rivet Friction Door Latch Kick Plate Trim #10-16 x 1/2 Hex Head TEK Crimptite Screw #10-16 x 1/2 TORX Plus Screw (for models mfd. as of October 2, 2000) Rubber Grommet Black Lower Front Panel Trim 10 American Dryer Corporation

11 Lower Front Panel Assembly (For Cold Rolled Steel Door) White Lower Front Panel Assembly (includes illus. nos. 1 through 4 and 7) Almond Lower Front Panel (includes illus. nos. 1 through 4 and 7) Blue Lower Front Panel (includes illus. nos. 1 through 4 and 7) Ivory Lower Front Panel (includes illus. nos. 1 through 4 and 7) /4 Pop Rivet Friction Door Latch Kick Plate Trim #10-16 x 1/2 Hex Head TEK Crimptite Screw #10-16 x 1/2 TORX Plus Screw (for models mfd. as of October 2, 2000) 6 Main Door Hinge (refer to Main Door Steel Assembly on page 13) Black Lower Front Panel Trim

12 Plastic Main Door Assembly Black Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) /2 Stainless Steel Main Door Hinge Assembly #10-24 x 3/8 Phillips Pan Head Taptite Screw /4-20 Free Spin Wash Nut Main Door Gasket /16 Door Glass with (4) Holes Main Door Glass Adhesive (10.3 oz. cartridge) /2 Stainless Steel Flat Head Allen Screw Door Glass (nylon) Spacer Main Door Latch Screw (#10 x 7/16 dome hex head) 12 American Dryer Corporation

13 Main Door Steel Assembly Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Black Gasket Adhesive (10.3 oz. cartridge) Black Top Hinge Block Assembly (includes illus. nos. 3 and 4) /4-20 x 3/4 Black Cap Head Setscrew /4 Nylon Washer Black Bottom Hinge Block Assembly (includes illus. nos. 5 through 7) /4-20 x 3/4 Black Cap Head Setscrew /4-20 x 5/8 Black Carriage Bolt /4-20 Free Spin Wash Nut #10-32 Black Hex Acorn Nut Door Latch Screw /4-20 x 5/8 Black Carriage Bolt /4-20 Free Spin Wash Nut Black Main Door Handle ONLY /16 Door Glass without Holes /16 Door Glass with Holes (for models with mechanical fasteners) Black Glass Adhesive (10.3 oz. cartridge) #10-32 Black Nylon Acorn Nut (for models with mechanical fasteners)

14 Main Door Switch Assembly (For Plastic Door) NOTE: Duplicate all components for Lower Door Switch Assembly #6-32 Hex Nut #6 Lock Washer Single-Pole Door Switch Insulated Terminal /8 Standard Nylon Spacer /2 Stainless Steel Main Door Hinge Assembly (includes illus. nos. 6 and 7) #6 Stud Main Door Switch Housing #10-32 x 1/4 Phillips Pan Head Screw Rubber Grommet 14 American Dryer Corporation

15 Main Door Switch Assembly (For Cold Rolled Steel Type Door) #6-32 x 7/8 Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Door Switch ONLY Flag Terminal Black Main Door Switch Housing Black Main Door Switch Housing Complete (includes illus. nos. 1 through 4 and 6) #8-18 x 7/16 Phillips Pan Head TEK Screw

16 Tumbler / Support Assembly Tumbler and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) * 1 Tumbler ONLY (includes illus. nos. 1, 2, and 6) Stainless Steel Tumbler and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) * 1 Stainless Steel Tumbler ONLY (includes illus. nos. 1, 2, and 6) Short Tumbler Rib ONLY Tall Tumbler Rib ONLY Stainless Steel Short Tumbler Rib ONLY Stainless Steel Tall Tumbler Rib ONLY /16-18 x 3/8 Socket Button Head Screw /8-16 x 31 Tie Rod /8 Flat Washer /32 x 3/16 Pop Rivet Tumbler Support ONLY /8-16 Hex Nut /8 Lock Washer /8 Flat Washer Felt Collar ONLY #847 Adhesive for Felt Collar (5 oz. tube) Not Illustrated * Felt collar is not included and must be ordered separately. 16 American Dryer Corporation

17 Lint Drawer Assembly White Locking External Lint Drawer Almond Locking External Lint Drawer Blue Locking External Lint Drawer Ivory Locking External Lint Drawer White External Lint Drawer Almond External Lint Drawer Blue External Lint Drawer Ivory External Lint Drawer Lint Drawer Lock Assembly

18 Lint Drawer Switch Assembly Lint Drawer Switch Box (for bottom pocket Only) * 1 Lint Drawer Switch #8-18 x 7/16 Phillips Pan Head TEK Screw Not Illustrated (for bottom pocket Only) * Duplicate lint drawer switch for upper pocket. 18 American Dryer Corporation

19 Upper Pocket Sensor Bracket Assembly Temperature Sensor Bracket Temperature Sensor Bracket Complete (includes illus. nos. 1 through 11) Temperature Sensor Probe (includes illus. nos. 2, 8, 10, and 11) Automatic Reset Thermostat #6-32 x 1/4 Round Head Machine Screw #6 Star Washer #6-32 Hex Nut #10-16 x 1/2 Hex Head TEK Crimptite Screw Pin Plug (female) Open / Closed Bushing /16 Push Mount Wire Tie /4 Push-On Fastener

20 Lower Pocket Sensor Bracket Assembly Temperature Sensor Bracket ONLY Temperature Sensor Bracket Complete (includes illus. nos. 1 through 11) Temperature Sensor Probe (includes illus. nos. 2, 8, 10, and 11) Automatic Reset Thermostat #6-32 x 1/4 Round Head Machine Screw #6 Star Washer #6-32 Hex Nut #10-16 x 1/2 Hex Head TEK Crimptite Screw Pin Connector (female) Open / Closed Bushing /16 Push Mount Wire Tie /4 Push-On Fastener 20 American Dryer Corporation

21 Idler Bearing Assembly L-650 V-Belt (to tumbler pulley) x 2-1/2 Pulley with 3/16 Key L-400 V-Belt (to motor pulley) for 60 Hz Models ONLY L-410 V-Belt (to motor pulley) for 50 Hz Models ONLY /16-18 x 1 Allen Setscrew /16 x 3/16 x 1-3/8 Key Idler Bearing Assembly Complete /8-16 x 1 Hex Head Machine Bolt /8 Lock Washer /8 Flat Washer 10 Direct Spark Ignition Module Mounting Bracket (refer to Direct Spark Ignition Gas Valve / Burner Assembly on page 26) /16-18 Hex Nut /16-18 x 3 Hex Head Machine Bolt

22 Tumbler Bearing Assembly 22 American Dryer Corporation

23 Tumbler Bearing Assembly /8 Flange Bearing /8 Lock Washer /8-16 Hex Nut Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 14 and 20) Pillow Block Bearing Assembly Complete (for models mfd. with rotational sensor) (includes illus. nos. 4 through 16 and 20) Pillow Block Bearing Support ONLY Pillow Block Bearing Support ONLY (for models mfd. with rotational sensor) /8 Pillow Block Bearing /8 Pillow Block Bearing (for models mfd. with rotational sensor) /8-16 x 2 Hex Bolt /8 Flat Washer /8 Lock Washer /8-16 Hex Nut /16-24 x 3/8 Black Setscrew /16-18 Hex Nut /16-18 x 1-1/2 Tap Bolt /16 Lock Washer /16-18 x 3/4 Tap Bolt Sintered 8 Magnet (for models mfd. with rotational sensor) Rotational Sensor Assembly (for models mfd. with rotational sensor) /4 x 1/4 x 7/8 Key Pulley L-650 V-Belt (to idler assembly) /16-18 x 1-1/2 Allen Setscrew

24 T.E.F.C. Motor Mount Assembly 24 American Dryer Corporation

25 T.E.F.C. Motor Mount Assembly /2 Impellor with 1/2 Bore /2-20 Left-Hand Jam Nut * 1/2 S.A.E. Flat Washer /8 x 1/8 x 1-1/2 Key * 1/2 S.A.E. Flat Washer Noise Suppression Tape (sold by the foot) Motor Mount ONLY /2 hp v (1ø) 60 Hz Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) /2 hp 240v (1ø) 50 Hz Totally Enclosed, Fan-Cooled Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) ** 1 1/2 hp 208/230/380/460v (3ø) 60 Hz Totally Enclosed, Fan-Cooled Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23) ** 1 1/2 hp 208/230/380/460v (3ø) 50 Hz Totally Enclosed, Fan-Cooled Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23) /16-18 x 3/4 Hex Head Machine Bolt /16 Lock Washer /16 Flat Washer /16-18 Tinnerman Nut /2 hp v (1ø) 50/60 Hz Motor with Plug /2 hp 240v (1ø) 50 Hz Motor with Plug (for models mfd. prior to August 22, 2002) /16-18 x 3/4 Hex Head Machine Bolt /16 Lock Washer /16 Flat Washer * 5/16 Flat Washer /2 x 2-1/4 Motor Pulley (for use on 1ø, 60 Hz models Only) /8 x 2-1/4 Motor Pulley (for use on 3ø, 60 Hz models Only) /2 x 2-1/2 Motor Pulley (for use on 1ø, 50 Hz models Only) (for models mfd. as of August 22, 2002) /8 x 2-1/2 Motor Pulley (for use on 3ø, 50 Hz models and 1ø, 50 Hz models) (for models mfd. prior to August 22, 2002) L-400 V-Belt (to idler) for 60 Hz Models ONLY L-410 V-Belt (to idler) for 50 Hz Models ONLY Socket Terminal Pin Housing Pin / Socket Extraction Tool Not Illustrated v (1ø) Motor Harness with Plug v (1ø) Motor Harness with Plug ** 1 1/2 hp 208/230/380/460v (3ø) 50/60 Hz Totally Enclosed, Fan-Cooled Motor /8 x 90 Connector /16 x 3/16 x 1 Key (for use on 3ø models Only) * As required. ** Specify voltage when ordering

26 Direct Spark Ignition Gas Valve / Burner Assembly 26 American Dryer Corporation

27 Direct Spark Ignition Gas Valve / Burner Assembly Gas Valve / Burner Tube Mounting Plate ONLY * 1 Natural Gas Gas Valve / Burner Assembly Complete Less Orifice (includes illus. nos. 1 and 3 through 18) * 1 Liquid Propane Gas Valve / Burner Assembly Complete Less Orifice (includes illus. nos. 1 and 3 through 18) ** 1 Liquid Propane Conversion Kit with Orifice #10-16 x 1/2 Hex Washer TEK Screw /2 Union Elbow (for models mfd. as of June 30, 2003) Union Shutoff with 1/2 Tailpiece (for models mfd. prior to June 30, 2003) Notched Pipe Bracket #8-18 x 7/16 Phillips Pan Head TEK Screw /2 24 VAC (natural gas) Gas Valve /2 24 VAC (liquid propane) Gas Valve Notched Pipe Bracket #8-18 x 7/16 Phillips Pan Head TEK Screw /2 Single Port Manifold #18 Burner Orifice (natural gas Only) #38 Burner Orifice (liquid propane gas Only) #8 Steel Burr #8-32 Hex Nut Up-Shot Burner Tube (includes illus. no. 15) Burner Tube Bracket 15 *** 1 Flame Spreader #6 x 3/8 Phillips Pan Head Machine Screw Spark Electrode with High Voltage Wire Direct Spark Ignition Ignitor Gap Feeler Gauge Not Illustrated Flame Sensor Probe /4 Insulated Terminal #18 Gauge Red Silicone Wire (sold by the foot) /4 x Insulated Terminal Direct Spark Ignition Module with Three Tries (for models mfd. as of April 14, 2000) Direct Spark Ignition Module Conversion Kit (for models mfd. prior to April 14, 2000) #6-32 Hex Nut Direct Spark Ignition Module Mounting Bracket * Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. *** Not sold separately

28 Gas Piping Assembly Top Pipe Support Bracket ONLY #10-16 x 1/2 Hex Washer TEK Screw Gas Piping Manifold 28 American Dryer Corporation

29 Gas Burner Assembly Gas Burner Chamber Assembly (includes illus. nos. 1 through 3) Flame Viewing Plate #10-16 x 1/2 Hex Washer TEK Screw Hi-Limit Bracket Assembly (includes illus. nos. 4 through 8) Hi-Limit Bracket ONLY #8-18 x 7/16 Phillips Pan Head TEK Screw #6-32 x 1/2 Right-Hand Machine Screw Hi-Limit Thermostat #6-32 Pal Nut

30 Sail Switch Assembly #8-18 x 7/16 Phillips Pan Head TEK Screw Sail Switch Box with Cover and Bracket (includes illus. nos. 2, 4, and 5) Twin Speed Nut #10-16 x 1/2 Hex Head TEK Screw Sail Switch Box Cover and Bracket ONLY Sail Switch #4 x 3/4 Pan Head Machine Screw Sail Switch Actuator Rod Sail Switch Damper /8 Push-On Fastener 30 American Dryer Corporation

31 Single-Phase (1ø) Motor, Electrical Relay Panel Assembly * 2 #6-32 x 1-1/2 Phillips Machine Screw * 1 Power Block * 2 Open / Closed Bushing * 1 Power Block Mounting Bracket Arc Suppressor Capacitor * 2 #6-32 Pal Nut * 2 #8-32 Hex Nut * 2 #8 Star Washer VAC Motor Contactor Top Rear Electric Box Assembly Complete (115V) Bottom Rear Electric Box Assembly Complete (115V) Top Rear Electric Box Assembly Complete ( V) Bottom Rear Electric Box Assembly Complete ( V) Rear Electric Box ONLY * Parts for top pocket electric box only

32 3-Phase (3ø) Motor, Electrical Relay Panel Assembly * 4 #6-32 x 1-1/2 Phillips Machine Screw * 2 Power Block * 3 Open / Closed Bushing * 2 Power Block Mounting Bracket Arc Suppressor Capacitor ONLY * 4 #6-32 Pal Nut * 4 #8-32 Hex Nut * 4 #8 Star Washer VAC Motor Contactor Top Rear Electric Box Assembly Complete Bottom Rear Electric Box Assembly Complete Rear Electric Box ONLY * Parts for top pocket electric box only. 32 American Dryer Corporation

33 Back Guard Assembly Upper / Lower Back Guard Assembly #8-18 x 7/16 Phillips Pan Head TEK Screw Top Pipe Support Bracket ONLY #10-16 x 1/2 Hex Washer TEK Screw Adjustable Leveling Leg

34 Exhaust Ducting Assembly Wye Branch Damper Assembly Round x 7 Oval Straight Boot /2 Long x 7 Oval Duct Oval x 45 Elbow Round x 7 Oval Straight Boot Round x 45 Elbow Rear Wiring Box Cover ONLY #10-16 x 1/2 Hex Washer TEK Screw Not Illustrated Round x 45 Elbow Rear Wiring Box Cover ONLY #10-16 x 1/2 Hex Washer TEK Screw Not Illustrated * Aluminum Duct Tape (sold by the foot) Not Illustrated * As required. 34 American Dryer Corporation

35 Additional Parts Available Part No. Description Black/White/Green Ground Label Clean Lint Screen Label Phase 5 Coin Program Location Summary Label Caution Exhaust/Lint Screen Label Warning Fire Hazards Label /8 Straight (BX) Connector /8 x 45 (BX) Connector /8 Red Jacket (BX) Insulator /8 Jiffy Clip (BX Retainer Clip) /8 Greenfield (BX) /4 In-Line Connector Red Butt Connector #74B Wire Nut Crimp-On Wire Nut #10 Insulated Ring Terminal /4 Insulated (female) Terminal /2 Harness Tie Harness Tie Harness Tie Mounting Clip Manometer (water column test gauge) Tumbler Lint Cleaning Brush White Brush-In-Cap Bottle Touch-Up Paint Almond B Brush-In-Cap Bottle Touch-Up Paint Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint Ivory Brush-In-Cap Bottle Touch-Up Paint

36 ADC Part No /10/14

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