Open Front Food & Drinks Cabinet AS/NZS

Transcription

1 Open Front Food & Drinks Cabinet AS/NZS

2 Copyright November 2017 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd. Part No Rev. J November Visair Refrigerated Cabinets

3 Table of Contents INTRODUCTION... 6 Welcome... 6 Future Products Group (FPG)... 6 Guidance and Help... 6 Warranty... 6 Warranty Period... 6 Liability Exceptions... 7 Specific Exclusions... 7 Assessment... 7 Time Limit... 7 Caution... 7 OPERATION... 8 Cabinet Layout... 8 Visair Cabinet Configuration... 8 Controls... 8 Power Switch and Refrigeration Controller... 8 Preparation... 9 Shelf Location and Ticketing... 9 Shelf Adjustment... 9 Two-piece Shelf Loading Position... 9 Shelf Load Restrictions Switch Power On Load Cabinet Loading Restrictions Defrost Cycle Routines After Hours Cleaning De-frost Cycle Temperature Checks Warning- Flammable Products Equipment Disposal Specialist Disposal TROUBLE SHOOTING CLEANING Cautions Power Water IN VA Future Products Group

4 Exterior Louvers Painted and Metal Surfaces Glass Interior Side Glass Shelves Base Tray Back Plates Cleaning the Base Cavity Fan Deck and Drain Hole Condensate Capacity Warning Cleaning Materials Cooling Coil and Probes Mandatory Cleaning Routines Warning Air Vents Condenser Radiator Inspection and Rectification INSTALLATION Regulations Compliance with Local Requirements Setting Up Unpacking Cabinet Preparation Positioning the Cabinet Power Supply and Earthing Isolation Location Ventilation Draughts SERVICING Electrical Protection Circuit Breaker Lighting Caution LED Lighting Strips LED Power Supplies Part No Rev. J November Visair Refrigerated Cabinets

5 Refrigeration Equipment Caution Refrigeration Equipment Compressor Condensate Disposal ACR Fault Finding Guide Access to Condenser Radiator and Control Gear Control Gear Evaporator Fan Replacement Evaporator Coil Air Ducts and Grills Temperature Regulator XR40CX FPG Settings Dixell Default Settings XR40CX Alarm Signals XR40CX Connections SPECIFICATIONS Mechanical Electrical Cabinet Performance Refrigerated Section Performance Controller Settings Dixell XR40CX Settings Mains Lead Lead Replacement Compliance Safety Aspects Hazardous Substances Operational Safety Improvements Ongoing Development ELECTRICAL CIRCUIT DIAGRAMS Model: IN VA10-A004/ SPARE PARTS Cabinet Serial Number MECHANICAL DRAWINGS Inline Visair IN VA10-A Inline Visair IN VA10-A IN VA Future Products Group

6 INTRODUCTION Welcome - INTRODUCTION Future Products Group (FPG) Welcome to the world of FPG! Our products are designed and engineered to give you the optimal performance that you deserve with innovative visual merchandising appeal. We are confident that you will be delighted with your state of the art Inline Visair food service cabinet, and that it will become a valued appliance in your store. Guidance and Help Any new appliance can seem very complex and confusing at first glance. To ensure you receive the utmost benefit from your new Inline Visair cabinet, there are two things you can do. Before operating the cabinet, please read the instruction book carefully and follow its recommendations. The time taken will be well spent. These instructions both general and technical tell you how to operate and look after your Inline Visair food service cabinet so that you can receive the full benefits that this cabinet has to offer. These instructions cannot, however, cover all eventualities. If you are unsure of any aspect of the installation, instructions or performance of your cabinet, contact your dealer promptly or contact us via to support@fpgworld.com. Warranty - INTRODUCTION Warranty Period Future Products Group Limited warrants, to the original purchaser of an FPG manufactured food service cabinet that for ONE YEAR (12 months), from the date of purchase, any defect in workmanship or material resulting in the product malfunctioning while under correct use will be rectified. Liability under this warranty is limited to replacing or repairing a part, without charge. Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

7 Warranty cont. - INTRODUCTION Liability Exceptions Liability under this warranty does not include: Any loss, or damage or expenses directly or indirectly arising from use or inability to use the product or from any other cause. Any part of the cabinet which has been subject to misuse, neglect, alteration, incorrect installation, accident, or damage caused by transportation, use of abrasive or caustic chemicals, flooding, fire or acts of God. Damage, resulting from failure to have the cabinet regularly serviced every three months by a refrigeration engineer. NB: You will be required to provide copies of service records in the event of compressor failure. Any damage or malfunction resulting from the use of non-fpg supplied spare parts. Specific Exclusions The following are specifically excluded from warranty: Breakage of glass or plastic components or the replacement of LED lighting strips or gaskets. Maladjustment of the electronic refrigeration controller, by an unqualified person. Failure resulting from a lack of routine compressor / radiator cleaning. Failure to re-assemble the cabinet correctly after cleaning. Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit. Caution No warranty claim will be accepted unless authorised by FPG prior to commencement of service. IN VA Future Products Group

8 OPERATION Cabinet Layout - OPERATION Visair Cabinet Configuration This is a fully self-contained, standalone, open front cabinet, with glass side panels and LED lighting. The cabinet is available with two shelf configurations. See Mechanical Drawings. It is fitted with a condensate disposal boil-off unit, in the base of the cabinet. The controls and refrigeration equipment are mounted in the base of the cabinet. Cooling air for the refrigeration system is drawn in from the front of the cabinet, and exhausts from slots on the cabinet top. Vaporised condensate mixes with this air flow and also exhausts from the top of the cabinet. Controls - OPERATION Power Switch and Refrigeration Controller The main power switch is located on the front base panel, on the right hand side. This is the only operator control, and it switches both the lighting and refrigeration on and off. The refrigeration controller indicates the cabinet temperature, by sensing the returned air, entering the cooling coil. The controller is pre-set for correct cabinet functioning. The set-point temperature is lower than the display area temperature, as the condenser operates in response to the temperature of the air exiting the cooling coil. The controller must only be adjusted by a qualified service person. Part No Rev. J November Visair Refrigerated Cabinets

9 Preparation - OPERATION Shelf Location and Ticketing All shelves are adjustable in height and can easily be moved up or down, to match product size. The front edges of the shelves are profiled to carry ticketing/labels. Shelf Adjustment To alter the shelf position, slide the brackets upwards and disengage them from the support pillar. Insert the brackets in the new position and push them down firmly. The brackets can be inserted in two positions, allowing the shelves to be either horizontal or sloping downwards. Make sure shelf brackets are pushed down as far as they can go. Failure to do this may result in shelf collapse, when loaded with product. Two-piece Shelf Loading Position Each two-piece shelf is fitted with runners, enabling it to be pulled forward for easy loading. Using two hands, depress the two locking bars located under the front edge of the shelf, to release it. When returning the shelf to its normal position, push it in firmly, until both locking bars latch into position. IN VA Future Products Group

10 Preparation cont. - OPERATION Shelf Load Restrictions Two-piece pull out shelves must not be loaded with more than 15kg of evenly distributed products per shelf. Full width fixed shelves must not be loaded with more than 35kg of evenly distributed products per shelf. Switch Power On Turn on the power switch, the cabinet light and fans will run, and after a short delay, the compressor will run and the cabinet temperature will begin to fall. The temperature controller is pre-set to maintain the cabinet temperature between 2 C and 4 C. It should not need adjustment. Load Cabinet After the cabinet has run for a 30 minute initial cool-down period, load it with pre-chilled products. The cabinet is designed to maintain the temperature of pre-chilled products. If warm product is introduced, there could be a delay before the temperature falls to the normal operating level. Loading Restrictions It is important to leave adequate free space for the refrigerated air to circulate within the cabinet. A minimum space of 40mm must be maintained above canned drinks, or other cylindrical containers. The air grills at the front of the cabinet must not be covered or restricted. Defrost Cycle Defrosting of the evaporator coil is fully automatic. Note that the defrost times are set from when the cabinet is first turned on. If they are required at a particular time, you must turn on the cabinet two hours before the first defrost required. The cycles will then occur every two hours, provided the cabinet is not switched off. Each defrost cycle terminates as soon as the temperature of the evaporator fins rises to a level indicating that all ice has melted. This active defrost system improves the energy efficiency of the cabinet, and minimises temperature fluctuations. Part No Rev. J November Visair Refrigerated Cabinets

11 Routines - OPERATION After Hours Ideally, cabinets should not be turned off after hours or at night. If the cabinet is turned off, transfer the products to a cool store. When the cabinet is turned on again, allow it to run for 30 minutes before returning the chilled products. Cleaning It is recommended that cabinets be cleaned at the end of the working day, since they need to be shut down for this. See Cleaning section. De-frost Cycle Defrosting of the evaporator coil is fully automatic, taking place every two hours. If you suspect that the defrost system is not working properly, have it checked by a qualified service person. Operators must not attempt to adjust the refrigeration controller. Temperature Checks Cabinet temperatures should be routinely checked, to confirm satisfactory operation. The refrigeration controller shows the temperature of the circulating air, as it enters the cooling coil. This will be slightly higher than the air temperature in the display area, so a temperature probe should be used to check product temperatures. To avoid misleading temperature measurements, do not take a readings within 20 minutes of a defrost cycle. Warning- Flammable Products Do not store explosive substances, such as aerosol cans with a flammable propellant, in this appliance. Equipment Disposal - OPERATION Specialist Disposal Specialist disposal procedures are required for the safe removal of refrigerant gasses and potentially flammable foam materials. Pentane, Dimethyl Ether, Isobutene, Butane and Propane may be present. IN VA Future Products Group

12 TROUBLE SHOOTING Cabinet does not operate/start FAULT POSSIBLE CAUSE REMEDY Refrigerated Cabinet does not reach temperature Condensate Overflows Cabinet lights not working The mains isolating switch on the wall, circuit breaker or fuses are off at the power board The power switch on the cabinet is OFF The internal MCB has tripped off or failed The power switch is faulty Turn isolating switch circuit breaker or fuses on Turn the power switch ON Have wiring checked and reset or replace breaker Have the switch replaced Ventilation grills are blocked Vacuum or remove blockage Product blocking air grill Place product on shelves Thermostat needs adjustment Adjust refrigeration controller Ambient > 25C & 60%RH Adjust store air conditioning De-ice coil, check defrost Evaporator coil iced up parameters, replace controller if found faulty Condenser radiator blocked Remove dust and debris Refrigeration controller faulty Replace controller Temperature probe damaged Replace temperature probe Fans not operating Have fans checked/replaced HP pressure switch triggered Manually reset switch LP pressure switch triggered Allow switch to auto reset. If it doesn t reset, check for leaks (Clear the alarm indication, by turning off the power to reset the controller) Defrost cycle unsuitable Boil off element failed Boil-off control module failed LED strip has failed LED power supply has failed Internal circuit breaker has tripped Have defrost cycle adjusted Replace element Check/replace control module Replace LED strip Replace LED power supply Have wiring checked and reset circuit breaker Aluminium parts corroded Caustic detergent damage Order replacement parts Service Personnel Only The table entries in italics indicate actions to be taken only by qualified Service Personnel. Part No Rev. J November Visair Refrigerated Cabinets

13 CLEANING Cautions - CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior - CLEANING Louvers Use a vacuum cleaner to remove dust and fluff from the ventilation louvers on the front and top of the cabinet. This will maintain the refrigeration efficiency, and prevent overheating. Painted and Metal Surfaces Painted, galvanised steel or aluminium surfaces should be cleaned with hot soapy water then dried off with paper towel or dry cloth. DO NOT clean surfaces with abrasive pads or cleaners as paint, galvanised steel and aluminium surfaces will be damaged. Glass All glass should be cleaned using a good quality glass cleaner and a clean cloth. DO NOT clean glass with abrasive pads or cleaners as the glass will be damaged. IN VA Future Products Group

14 Interior - CLEANING Side Glass The inside surfaces of the side panels are most easily cleaned after the products and shelves have been removed. Shelves The shelves can be cleaned in place, or lifted off. The complete shelf module can be removed by lifting it vertically, to disengage the support brackets from the back panel. Base Tray The base tray is mounted on runners, and can be pulled forward for cleaning. Back Plates Once the shelves have been removed, and the base drawer slightly opened, the back plates can be removed. Lift the plate vertically, to disengage it from the bottom location slot, pull it forward, then lower it to disengage it from the top location slot. It can now be removed for cleaning. Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

15 Interior cont. - CLEANING Cleaning the Base Cavity With the base tray pulled out, sweep out, or use a vacuum cleaner, to remove any debris from the base cavity. A Wet-and-Dry vacuum cleaner should be used, since there is likely to be some water in the bottom. Fan Deck and Drain Hole After removing the fixing screws, the fan deck can be lifted and unplugged from the cabinet for thorough cleaning. Be careful not to trap the cables when it is replaced. Check the drain hole is clear of debris. Condensate Capacity Warning The condensate tray and boil off heater is only designed to handle cooling-coil defrosting water that drains from the well during normal operation. The boil off container has a capacity of five litres. When cleaning, DO NOT fill the well with liquid or attempt to hose it out, as the condensate tray will overflow and leak onto the floor. Cleaning Materials Steel trays, shelves, grills etc. should be cleaned with hot soapy water then dried off with paper towel or dry cloth. DO NOT use abrasive pads or cleaners as these may damage surfaces. Warning: Dishwasher detergent may damage anodised aluminium parts. Cooling Coil and Probes With the back plates removed, the cooling coil is exposed. No cleaning is normally required, but if there is any debris visible, carefully remove it with a vacuum cleaner. Be very careful not to bend or distort the fins of the cooling coil, as this would reduce the airflow. Also be careful not to move or disturb the location of the two temperature probes. One is in free air, and the other is inserted between the fins of the coil. Continued on next page IN VA Future Products Group

16 Mandatory Cleaning Routines - CLEANING Warning It is mandatory to have the radiator fins cleaned periodically, by a refrigeration engineer. (see Servicing section). Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment. To maintain optimum performance, cleaning must be regular and thorough. It is recommended that a schedule of cleaning operations should be drawn up. Air Vents Vacuum away any dust and fluff from all air vents. The top air vents must be kept free of blockages at all times. Condenser Radiator Pull off the louver panel and vacuum away any dust and fluff from the condenser radiator, to maintain good refrigeration efficiency. Be careful not to bend or distort the radiator fins. In locations with elevated levels of air born dust or fluff, the radiator should be checked frequently and an appropriate cleaning schedule established. Inspection and Rectification As part of the cleaning routine, the controls, mechanical parts and electrical wiring should be inspected for damage, deterioration or need of adjustment. If any small faults are found, have them attended to promptly by a competent serviceman. Don t wait until they cause a complete breakdown. Part No Rev. J November Visair Refrigerated Cabinets

17 INSTALLATION Regulations - INSTALLATION Compliance with Local Requirements It is very important that your food cabinet is installed correctly and is operating properly before use. Installation must comply with local electrical, health & safety and hygiene requirements. Setting Up - INSTALLATION Unpacking Unpack and check unit for damage and report any damage to the carrier and supplier. Report any deficiencies to your supplier. Cabinet Preparation Remove all tapes, ties and packers, used to prevent movement during transit. Pull the base drawer open to check for packing materials in the well. Positioning the Cabinet Position the cabinet in its allocated working position, and remove the front louvered panel. With the feet raised, rollers at front and rear enable easy manoeuvrability. Using a spirit level, adjust each front foot to ensure the cabinet is level from front to back and side to side. If the floor is not level, place packing under one of the castors. Power Supply and Earthing The cabinet is fitted with a four metre mains lead, located on the top of the cabinet at the centre rear. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent. An EMI line filter is mounted adjacent to the mains inlet. If the cabinet is to be hard wired, this must only be done by a suitably qualified person. Before connecting to the power supply, check that the local supply is correct to that shown on the cabinet label. WARNING - THE CABINET MUST BE EARTHED/GROUNDED Continued on next page IN VA Future Products Group

18 Setting Up cont. - INSTALLATION Isolation If the cabinet is not connected to an outlet socket, but is hard wired to the mains supply, a means of isolation must be provided. If a plug and socket are used, they should still be accessible after the cabinet is installed. Location - INSTALLATION Ventilation The front louvers and vents located on the top of the cabinet must never be obstructed. If obstructed the cabinet may overheat and cause an electrical malfunction. If the cabinet is installed in an alcove, or under any structure, a minimum clearance space of 200mm must exist above the cabinet top. Before use, operate the cabinet for 1-2 hours to remove any fumes or odours, which may be present. Draughts The door-less cabinet features an air curtain to retain the cold air within the cabinet. A curtain of cold air falls from a linear vent, across the top of the open cabinet front, to be re-circulated through the evaporator cooling coils. The cabinet should not be sited where strong draughts will deflect the air curtain. If this happens, excess condensation will form on the products, and cooling will be less effective. Part No Rev. J November Visair Refrigerated Cabinets

19 SERVICING Electrical Protection - SERVICING Circuit Breaker The lighting and control circuits are protected by a circuit breaker, located on the control panel. The louvered panel must be removed to access the circuit breaker. If the breaker cannot be reset, call an electrician to check the circuits. Lighting - SERVICING Caution DO NOT service the lights, without isolating the cabinet at the main switch or unplugging it from the electricity supply. LED Lighting Strips Light is provided by an LED strip, under the top of the cabinet. The LED modules have a very long life, but if they fail, the complete strip should be replaced. The LED strips are selfadhesive, with soldered connections. Ensure correct polarity when reconnecting. Be sure to replace this plastic cover. LED Power Supplies The LEDs are fed with a 24Vdc constant voltage. They consume approximately 17 W per metre of strip length. The power supply is located behind the back panel, to the side of the mains connector. IN VA Future Products Group

20 Refrigeration Equipment - SERVICING Caution DO NOT attempt to service the refrigeration equipment without isolating the cabinet from the mains supply. Refrigeration Equipment The compressor, condenser fan and condensate disposal system are mounted in the base of the cabinet, behind the condenser radiator. Unscrew the lower back panel to gain access. Compressor The scroll type compressor is hermetically sealed. It is fitted with a dryer, an auto reset Low Pressure and a manual reset High Pressure switch. Two access ports are provided for pressure monitoring and charging with refrigerant. Condensate Disposal The condensate disposal system consists of a water tray, a water level detector and a boil-off element with an over temperature cut-out. If the element fails, it may be replaced by springing it from the mounting bracket. Cut and splice the leads and protect with heatshrink sleeves. Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

21 Refrigeration Equipment cont. - SERVICING ACR Fault Finding Guide First check if the condensate water level probe in the ACR tank is dirty and needs cleaning (a dirty probe may either fail to detect water, or give a false indication of water) clean if required. Check the Finder Level Control unit sensitivity range adjustment is set to 75k. If the sensitivity is set too low, the Finder Level Control unit may not detect the condensate water and won t switch on the ACR element. If the sensitivity is set too high, the Finder Level Control unit may get a false indication of the condensate water and switch on the ACR element without water present. Fault: ACR element is on continuously when no condensate water is present. Test: Check if the Finder Level Control unit is faulty by disconnecting the probe wire from terminal B1 on the Finder Level Control unit. With the cabinet power turned on and after waiting 10 seconds, check for 230V across terminals 11 and 14. If 230v is not present across terminals 11 & 14, replace the Finder Level Control unit. Fault: ACR element does not heat even though condensate water is present and touching the water level probe. Test: First check the ACR unit has a 230V power supply. Next, check the Finder Level Control unit water sensing circuit by shortcircuiting the level sensor terminals B1 & B3. Turn the cabinet power on and wait 10 seconds and then check if the ACR element heats. If the element heats, check for an open circuit in the water sensing probe circuit and clean the probe. If the element does not heat, turn the cabinet power off and take the element wire out of terminal 11 and wire into terminal 14 on the Finder Level Control unit. Turn the cabinet power on and wait 10 seconds and then check if the ACR element heats. If the element heats, replace the Finder Level Control Unit. If the element does not heat replace the element and Therm-O-Disc assembly. Note: The element and Therm-O-Disc are supplied as a complete assembly. Access to Condenser Radiator and Control Gear To access the condenser radiator and control gear, simply pull the louver panel forward, to disengage the magnetic catches. It is vital that the radiator is kept clean. If air flow is restricted, refrigeration efficiency will be poor. The radiator fins must be regularly cleaned, using compressed air. Do this at least every six months, or more often if needed. Continued on next page IN VA Future Products Group

22 Refrigeration Equipment cont. - SERVICING Control Gear The main ON-OFF switch, circuit breaker, refrigeration controller and associated compressor relay are all mounted on this chassis. Other control components are included in the compressor assembly. The manual re-set High Pressure switch and the low pressure switch are also on the compressor assembly. Evaporator Fan Replacement The fan deck is connected to the cabinet with a plug and socket, and can be withdrawn to replace a faulty fan, after removing the fixing screws. The fan speeds are electronically programmed, so the correct spare must be used. Evaporator Coil The evaporator coil and temperature probes are accessed by removing the inside back panels of the cabinet. Take care not to disturb the location of the two probes. One is in the air flow, the other in the coil fins. Air Ducts and Grills All air ducts, grills and louvers must be regularly vacuumed, to keep them free of dust and fluff. This is best done after cleaning the condenser radiator with compressed air. Grills are located on the top of the cabinet and louvers on the front bottom panel. Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

23 Refrigeration Equipment cont. - SERVICING Temperature Regulator XR40CX Model XR40CX is a microprocessor based controller. It is provided with three NTC probes. The first one for temperature control (air off), the second one, located on the evaporator coil, to control the defrost termination, the third one, connected to the HOT KEY terminals indicates the cabinet temperature (air on). The indicated set-point temperature will be lower than the air temperature inside the cabinet, because the refrigeration compressor is controlled in response to the exit air (air off) temperature from the evaporator cooling coils. Probes After unplugging Pr4, from the HOT KEY terminals, one can programme the controller by means of a HOT KEY. The instrument is fully configurable through special parameters that can be easily programmed through the keyboard. XR40CX Compressor Control The regulation is performed according to the temperature measured by the thermostat probe with a positive differential from the set point: if the temperature increases and reaches set point plus differential the compressor is started and then turned off when the temperature reaches the set point value again. ON Time In case of a fault in the thermostat probe the start and stop of the compressor are timed through parameters COn and COF. XR40CX Defrost Control Parameters are used to control the interval between defrost cycles (IdF), its maximum length (MdF) and two defrost modes: timed or controlled by the evaporator s probe (P2P). In this cabinet, the start of the defrost cycle is timed, but the cycle will be terminated as soon as the defrost probe reaches the pre-determined temperature. At the end of defrost dripping time is started, its length is set in the FSt parameter. With FSt =0 the dripping time is disabled Continued on next page IN VA Future Products Group

24 Refrigeration cont. - SERVICING XR40CX Key Functions KEY FUNCTION To display target set point; in programming mode it selects a parameter or confirm an operation (DEF) To start a manual defrost (UP): To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value (DOWN): To see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value To switch the instrument off, if onf = off. Not enabled To lock & unlock the keyboard To enter into programming mode To return to the temperature display mode XR40CX LED Functions LED MODE FUNCTION ON Flashing ON Flashing ON ON ON ON Flashing Compressor enabled Anti-short cycle delay enabled Defrost enabled Drip time in progress An alarm is occurring Continuous cycle is running Energy saving enabled Measurement unit Programming phase Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

25 Refrigeration cont. - SERVICING XR40CX Min & Max Recorded Temperature Press and release the key. Lo will be displayed followed by the minimum temperature recorded. Press the key again or wait 5s to restore the normal display. Press and release the key. Hi will be displayed followed by the maximum temperature recorded. Press the key again or wait 5s to restore the normal display. XR40CX Reset Max/Min Temperature Memory Press the SET key for more than 3s, while the max. or min. temperature is displayed. (rst message will be displayed) To confirm the operation the rst message starts blinking and the normal temperature will be displayed. XR40CX Display the Setpoint To show the set-point value, press and immediately release the SET key. Press and immediately release the SET key or wait for 5 seconds to display the probe temperature again. XR40CX Change the Set-point To change the set-point value, press the SET key for more than 2 seconds; The value of the set-point will be displayed and the C or F LED starts blinking; To change the set value push the or arrows within 10s. To memorise the new set-point value push the SET key again or wait 10s. XR40CX Start a Manual Defrost To start a manual defrost, press the (DEF) key for more than 2 seconds. XR40CX Programming Mode Enter the Programming mode by pressing the (the C or F LED starts blinking). keys for 3s Use the or keys to select the required parameter. Press the key to display its value. Use the or keys to change its value. Press to store the new value and move to the following parameter. To exit Programming mode, press or wait 15s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting for the time-out to expire. Continued on next page IN VA Future Products Group

26 Refrigeration cont. - SERVICING XR40CX The Hidden Menu The hidden menu includes all the parameters of the instrument. TO ENTER THE HIDDEN MENU Enter the Programming mode by pressing the keys for 3s, (the C or F LED starts blinking). Release the keys, then press the keys again, for more than 7s. The Pr2 label will be displayed immediately followed from the Hy parameter. NOW YOU ARE IN THE HIDDEN MENU. Select the required parameter. Press the key to display its value Use or to change its value. Press to store the new value and move to the following parameter. To exit: Press or wait 15s without pressing a key. NOTE 1: If no parameter is present in Pr1, after 3s the nop message is displayed. Keep the keys pushed till the Pr2 message is displayed. NOTE 2: The set value is stored even when the procedure is exited by waiting for the time-out period to expire. TO MOVE A PARAMETER FROM THE HIDDEN MENU TO THE FIRST LEVEL AND VICEVERSA. Each parameter present in the HIDDEN MENU can be removed or put into THE FIRST LEVEL (user level) by pressing In HIDDEN MENU when a parameter is present in the First Level the decimal point is shown. XR40CX Locking and Unlocking the Keyboard To lock the keyboard, press the keys for more than 3 s. The POF message will be displayed, followed by the previous temperature display. If a key is pressed more than 3s the POF message will be displayed. To unlock the keyboard, press the message is displayed. keys for more than 3s, till the Pon Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

27 Refrigeration cont. - SERVICING FPG Settings Note that the following settings are Dixell factory defaults. Refer to the Specification section for the correct FPG settings for your cabinet. Dixell Default Settings Label Name Range Default Setting Set Set point LS US -5.0 Hy Differential 0, C/ F 2.0 LS Minimum set point -50 C SET/-58 F SET US Maximum set point SET 110 C/ SET 230 F 110 Ot Thermostat probe calibration C / F 0.0 P2P Evaporator probe presence n=not present; Y=pres. Y OE Evaporator probe calibration C / F 0.0 P3P Third probe presence n=not present; Y=pres. n O3 Third probe calibration C / F 0 P4P Fourth probe presence n=not present; Y=pres. n O4 Fourth probe calibration C / F 0 OdS Outputs delay at start up min 0 AC Anti-short cycle delay 0 50 min 1 rtr P1-P2 percentage for regulation (100=P1, 0=P2) 100 CCt Continuous cycle duration h 0.0 CCS Set point for continuous cycle ( ,0 C) ( F) -5 COn Compressor ON time with faulty probe min 15 COF Compressor OFF time with faulty probe min 30 CF Temperature measurement unit C F C res Resolution in=integer; de= dec.point de Lod Probe displayed P1;P2 P1 red2 X-REP display P1 - P2 - P3 - P4 - SEt - dtr P1 dly Display temperature delay min (10 sec.) 0 dtr P1-P2 percentage for display tdf Defrost type EL=el. heater; in= hot gas EL dfp Probe selection for defrost termination np; P1; P2; P3; P4 P2 dte Defrost termination temperature C 8 IdF Interval between defrost cycles ore 6 MdF (Maximum) length for defrost min 30 dsd Start defrost delay 0 99min 0 dfd Displaying during defrost rt, it, SEt, DEF it dad MAX display delay after defrost min 30 Fdt Draining time min 0 dpo First defrost after start-up n=after IdF; y=immed. n daf Defrost delay after fast freezing 0 23h e ALc Temperature alarms configuration re= related to set; Ab = absolute Ab ALU MAXIMUM temperature alarm Set C; Set 230 F 110 ALL Minimum temperature alarm C Set/ -58 F Set Continued on next page IN VA Future Products Group

28 Refrigeration cont. - SERVICING Dixell Default Settings cont. Label Name Range Default Setting AFH Differential for temperature alarm recovery (0,1 C 25,5 C) (1 F 45 F) 1 ALd Temperature alarm delay min 15 dao Delay of temperature alarm at start up 0 23h e AP2 Probe for temperature alarm of condenser np; P1; P2; P3; P4 P4 AL2 Condenser for low temperat. alarm ( C) ( F) -40 AU2 Condenser for high temperat. alarm ( C) ( F) 110 AH2 Differ. for condenser temp. alarm recovery [0,1 C 25,5 C] [1 F 45 F] 5 Ad2 Condenser temperature alarm delay (min.), 255=nU 15 da2 Delay of cond. temper. alarm at start up h 50 1,3 bll Compressor OFF for condenser low temperature alarm n(0) - Y(1) n AC2 Compressor OFF for condenser high temperature alarm n(0) - Y(1) n i1p Digital input polarity op=opening; CL=closing cl i1f Digital input configuration EAL, bal, PAL, dor; def; Htr, AUS EAL did Digital input alarm delay 0 255min 5 Nps Number of activation of pressure switch odc Compress status when open door no; Fan; CPr; F_C no rrd Regulation restart with door open alarm n Y y HES Differential for Energy Saving (-30 C 30 C) (-54 F 54 F) 0 Adr Serial address PbC Kind of probe Ptc; ntc ntc onf on/off key enabling nu, off; ES nu dp1 Room probe display dp2 Evaporator probe display dp3 Third probe display dp4 Fourth probe display rse Set operating value actual set -- rel Software release Ptb Map code XR40CX Hot Key To program the controller from a Hot Key: Turn OFF the instrument and remove the probe Pr4 from the XR40 socket. Insert a programmed Hot Key into the 5 PIN socket and then turn the Controller ON. The parameter list of the Hot Key is automatically downloaded into the Controller memory, the dol will blink, followed a by a flashing End. After 10 seconds the instrument will restart working with the new parameters. Remove the Hot Key and replace probe Pr4. NOTE the message Err is displayed if programming fails. In this case turn the unit off and then on again, if you want to restart the download again, or remove the Hot Key to abort the operation. Continued on next page Part No Rev. J November Visair Refrigerated Cabinets

29 Refrigeration cont. - SERVICING XR40CX Alarm Signals Message Cause Outputs P1 Room probe failure Compressor output acc. to par. Con and COF P2 Evaporator probe failure Defrost end is timed P3 Third probe failure Outputs unchanged P4 Fourth probe failure Outputs unchanged HA Maximum temperature alarm Outputs unchanged. LA Minimum temperature alarm Outputs unchanged. HA2 Condenser high temperature It depends on the Ac2 parameter LA2 Condenser low temperature It depends on the bll parameter da Door open Compressor according to rrd EA External alarm Output unchanged. CA Serious external alarm (i1 F=bAL) All outputs OFF. CA Pressure switch alarm (i1 F=PAL) All outputs OFF XR40CX Alarm Recovery Probe alarms P1, P2, P3 and P4 start some seconds after the fault in the related probe; they automatically stop some seconds after the probe restarts normal operation. Check connections before replacing the probe. Temperature alarms HA, LA, HA2 and LA2 automatically stop as soon as the temperature returns to normal values. Alarms EA and CA (with i1 F=bAL) recover as soon as the digital input is disabled. Alarm CA (with i1 F=PAL) recovers only by switching off and on the instrument. XR40CX Other Messages Message Pon PoF nop noa Cause Keyboard unlocked. Keyboard locked In programming mode: none parameter is present in Pr1 On the display or in dp2, dp3, dp4: the selected probe is not enabled No alarm is recorded. XR40CX Connections IN VA Future Products Group

30 SPECIFICATIONS Mechanical - SPECIFICATIONS CABINET MODEL IN-VA10- A004 IN-VA10- A005 Height mm Front leg adjustment mm Width mm Depth mm Dry Weight kg Cabinet Well Material Stainless steel Stainless steel Number of Shelf Modules 4 3 Display Area m (shelves) (base) 0.99 (shelves) (base) Refrigerant R404A R404A Refrigerant Charge Refer to cabinet Serial No./Rating label Condensate capacity 5 litres 5 litres Climatic Class & IP Rating All cabinets are suitable for class N climates and have an IP X0 rating Electrical - SPECIFICATIONS CABINET MODEL IN-VA10- A004 IN-VA10- A005 Voltage V 50 Hz 1 Power 2.1 kw 2.1 kw Energy Consumption 1.2 kwh/h 1.2 kwh/h Current 8.7A 8.7A Connection 3 core cable with 10A plug 3 core cable with 10A plug Temperature Range, C Lights 1 x LED strip Cool white 1 x LED strip Cool white Part No Rev. J November Visair Refrigerated Cabinets

31 Cabinet Performance - SPECIFICATIONS Refrigerated Section Performance Operating Temperature Average Internal Humidity Climatic Class 3 Test Conditions +2 to +4 C N/A 25 C Ambient with 60% RH Controller Settings - SPECIFICATIONS Dixell XR40CX Settings Parameter IN-VA10 Units / Range Set Point Set -4 degc Differential Hy 4 degc Fourth Probe Presence P4P Y N,Y Fourth Probe Calibration O4-4 degc Anti Short Cycle Delay AC 0 Min Comp On Time - Faulty Probe Con 4 Min Comp Off Time - Faulty Probe CoF 6 Min Probe Displayed Lod P4 P1, P2, P3, P4 Defrost Terminate Temp dte 3 degc Interval Between Defrosts IdF 2 Hrs Display During Defrost dfd DEF rt, it, Set, DEF Probe For High Discharge Temp Alarm AP2 np np, P1, P2, P3, P4 Digital Input Polarity i1p op cl, op Digital Input Configuration i1f bal EAL, bal, PAL, dor, def, AUS, Htr, ES Digital Input Alarm Delay did 1 Min Number Of Activations Of Pressure switch Nps Mains Lead - SPECIFICATIONS Lead Replacement If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent, FPG part number The mains lead must ONLY be replaced by a qualified service person. IN VA Future Products Group

32 Compliance - SPECIFICATIONS Safety Aspects This cabinet has been designed to comply with the relevant requirements of the following specifications: AS/NZS 3100 : General Requirements for Electrical Equipment IEC : General Requirements IEC : Particular requirements for refrigerating appliances, icecream appliances and ice-makers IEC : Particular requirements for motor compressors IEC : Particular requirements for fans IEC : Particular requirements for commercial refrigerating appliances with an incorporated or remote refrigerant condensing unit or compressor Hazardous Substances The cabinet does not contain any of the following, in its construction: Asbestos PCBs (Oils containing polychlorinated biphenyl) Mercury Operational Safety This appliance is not intended for use by young children or infirm persons, unless they have been adequately supervised by a responsible person, to ensure that they can use the appliance safely. Young children should be supervised, to ensure that they do not play with the appliance. Improvements - SPECIFICATIONS Ongoing Development FPG reserves the right to change specifications and construction, as part of ongoing product improvement. Part No Rev. J November Visair Refrigerated Cabinets

33 ELECTRICAL CIRCUIT DIAGRAMS Model: IN VA10-A004/5 Visair Refrigerated Cabinets IN VA Future Products Group

34 SPARE PARTS Cabinet Serial Number When ordering spare parts, it is important to quote the Serial Number printed on the label fixed to the control panel. This serial number will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible. To satisfy warranty conditions, and ensure optimum performance, use only FPG supplied spare parts. Part Description FPG Part No. Adjustable feet Mains Switch DPST 16A 250V Rocker LED power supply 24V 60W Mains lead, cord-set 1.0mm 2-4m - 3 core black - moulded plug Mains EMI Line Filter Anti-surge thermistor 10 Ohm 3A LED lighting strip cold Dixell XR40cx Refrigeration Controller NTC temperature probe (3 metre) Pressure switch HP manual reset Pressure switch LP auto reset Fan Unada 200 dia evaporator fan 1300rpm Fan Unada 200 dia condenser fan 2000rpm MCB 6A watt 230V condensate element Condensate Water Sensor, Finder Thermal cut-out Element control relay Compressor control relay Compressor starting relay µF 400V motor run capacitor µF 400V motor start capacitor Deck tray runner Shelf runner Curved Louver 800mm long Visair cabinet toughened side glass ZS7516F1 Horizontal scroll compressor Product Manual for Inline Visair VA10 Cabinet AS/NZS Part No Rev. J November Visair Refrigerated Cabinets

35 MECHANICAL DRAWINGS Inline Visair IN VA10-A004 IN VA Future Products Group

36 Inline Visair IN VA10-A005 Part No Rev. J November Visair Refrigerated Cabinets

37 IN VA Future Products Group

38 Part No Rev. J November Visair Refrigerated Cabinets

39 IN VA Future Products Group

40 Part No Rev. J November 2017