ONBOARD CHARGER KIT-EU SC1500 Model:

Transcription

1 ONBOARD CHARGER KIT-EU SC1500 Model: CONTENTS OF KIT ITEM PART NO. QTY DESCRIPTION [ ] Instruction Sheet 1 L Screw Pan Hd M5 X 16 SS 2# Washer Plain M5X15 SS ISO Cable Support Battery Charger 24V 25A Tie, Cable 6# Cord-Charger Europe 7# Cord-Charger UK 8 L Flat Washer M6 X 18 SS Nut Hex Nyl Loc Thin M Self-Locking Nut M5 [ ] = Not Shown # = Revised or new since last update Nilfisk, Inc. (page 1 of 7) 7

2 INSTALLATION INSTRUCTIONS WARNING! DISCONNECT BATTERIES BEFORE SERVICING. MOUNT BATTERY CHARGER TO MACHINE AND CONNECT TO HARNESS 1 See Figure 1. Remove P-Clamp (P) from the machine and save. This P-Clamp is currently holding the wiring harness out of the way and will be re-used. 2 Mount the Battery Charger (4) to the underside of the chassis as shown using Hardware Items (8 & 9), also re-using P-Clamp (P) at this time to secure the wiring harness up and out of the way as shown in Figure 2. 3 Connect the large connector (A) with the BLK and RED wires from the Charger to the large connector (B) with the BLK and RED wires from the machine harness. 4 Connect the connector (C) with three wires from the Charger to connector (D) also with three wires (BRN, RED/VIO & YEL/ORN) from the machine harness. NOTE: Connector (D) has a protective plug that must be removed first. Steps continued on Page 3. FIGURE 1 IT IS NOT NECESSARY TO REMOVE THE DECK. SHOWN WITH DECK REMOVED FOR CLARITY. B D FIGURE 2 P C A 4 Machine Harness P Nilfisk, Inc. (page 2 of 7)

3 MOUNT BATTERY CHARGER TO MACHINE AND CONNECT TO HARNESS continued 5 See Figure 3. Bundle the charger wires and secure them close to the charger using Cable Ties (5) as needed. NOTE: Secure the charger wiring close to the charger and away from the Solution Drain Valve (E). The solution drain hose needs to be able to rotate down and the drain valve turned ON & OFF without any interference from the charger wiring. The squeegee must be able to rotate without the squeegee or squeegee hose coming into contact with any of the charger wiring or the plug to the platform during operation. FIGURE 3 E Nilfisk, Inc. (page 3 of 7)

4 ROUTE POWER CORD AND INSTALL CABLE SUPPORT 6 See Figure 4. Route the Power Cord (F) from the Battery Charger (4) up into the front compartment. Secure with Cable Ties (5) as needed. 7 Install Cable Support (3) using Hardware Items (1, 2 & 10) as shown. 8 Connect Charger Cord (6 or 7) to the Power Cord (F) and wrap around Cable Support (3) as shown. NOTE: After connecting the two cords, secure them with Cable Ties (5) as shown to prevent them from being pulled apart. FIGURE 4 F F 2018 Nilfisk, Inc. (page 4 of 7)

5 CONNECT BATTERIES 9 See Figure 5. Locate the unused RED and BLACK wires inside the battery compartment and connect them to the battery terminals as shown. 10 Refer to the next page for programming instructions. FIGURE 5 2 Red Wires 2 Black Wires 2018 Nilfisk, Inc. (page 5 of 7)

6 PROGRAMMING THE CONTROL BOARD To select the proper Deck Type, Low Voltage Cut Out, Battery Charger, Burst of Power and EcoFlex options perform the following steps: 1 Turn the Key Switch (A) to the OFF position. (If optional on-board battery charger is installed, it must be unplugged from AC power). NOTE: The first time the PCB is turned on it will automatically go into hidden menu mode. 2 Press and hold the Solution Control Switch (B) and the Brush Pressure Control Switch (C) together. 3 While holding both switches, turn the Key Switch (A) to the ON position. 4 Continue to hold both switches for at least 2 seconds until all four of these LED s turn on: Burst of Power (D), Scrub ON/OFF (E), Forward (F), Reverse (G). 5 Release both switches. The display will now show Programming Options. 6 To scroll through the menu use the Forward UP Switch (H) or Reverse DOWN Switch (I). 7 To enter a sub menu press the Burst of Power Switch (J). 8 To scroll through the sub menu use the Forward UP Switch (H) or Reverse DOWN Switch (I). 9 To save and go back to the main menu press the Scrub ON/OFF Switch (K). 10 To exit from Hidden Menu completely, cycle the Key Switch (A). Programming Options 1. DECK TYPE 2. LOW VOLT CUTOUT 3. BATTERY CHARGER 4. BURST OF POWER 5. ECOFLEX OPTION 6. DETERGENT RATE BIAS 7. OPEN FAULT DETECT 8. DISPLAY REV LEVEL 9. LOCKOUT BRUSH 10. LOCKOUT SOLUTION 11. BACKUP ALARM VOLUME 12. FWD ALARM VOL 13. HORN VOL 14. RESTORE DEFAULTS 15. FAULT RECALL 16. SERVICE TEST MODE 17. XTRA INFO ON DISPLAY 18. FROZEN PARAMETERS 19. PANEL SWITCH TEST Deck Type 20 INCH / 51 CM DISC 20 INCH / 51 CM REV Low Voltage Cut Out WET BATTERY 80% LVC = 20.55V MAIN FREE BATTERY 70% LVC = 21.75V Battery Charger 1. NONE 2. WET 25A 3. AGM DISCOVER 25A 4. GEL EXIDE 25A 5. GEL AGM 25A 6. WET 15A 7. AGM FULLRIVER 25A Burst of Power DISABLED ENABLED EcoFlex Option DISABLED ENABLED A L 2018 Nilfisk, Inc. (page 6 of 7) B J C TEST BATTERY CHARGER OPERATION 1 Plug the power cord for the battery charger into the appropriate style electrical outlet. 2 After a few seconds of delay, the battery type and charging algorithm selected earlier will be displayed on the Graphic Display (L) along with a battery icon that has no vertical bars inside of it (NOTE: In this mode, the Graphic Display backlighting will be turned OFF). 3 After a few additional seconds, verify that one vertical bar appears inside the battery icon. This indicates that the charging cycle has begun. As the charging cycle continues, the number of vertical bars will increase to indicate progress. 4 When there are 5 vertical bars inside the battery icon, the charging process has completed. This may take several hours depending upon the condition of the batteries before charging. 5 Disconnect the power cord from the outlet. After several seconds the Graphic Display will flash and then return to the state it was in before the power cord was originally plugged in. NOTE: The machine Key Switch may be on ON or OFF during the charging cycle. If left ON, all machine functions will be disabled and the machine will not be allowed to move until the power cord is unplugged from the outlet. D E K F H I G

7 NOTES: ONLY BATTERY CHARGER CAN BE USED WITH FULLRIVER BATTERIES. A) BATTERY CHARGER PROFILE SELECTION CHART FOR USE WITH S.P.E. ON-BOARD CHARGER MODEL # s HF2-UI 24V 25A (N-A P/N ) B) AVAILABLE CHARGING PROFILES ARE AS FOLLOWS: IUIa Wet generic, SPE specification, I1 = 25A IUIa AGM, Discover specification, I1 = 25A IUIa Gel, Exide specification, I1 = 25A IUUa/0 Gel-AGM generic, SPE specification, I1 = 25A IUIa Wet generic, SPE specification, I1 = 15A IUUa/0 Gel-AGM generic, SPE specification, I1 = 15A IUIa AGM, Fullriver Specification, I1 = 25A AMERICAN OR EUROPEAN NILFISK PART NO. BATTERY MFR. BATTERY MODEL VOLTAGE AMP HOUR RATE ALGORITHM TROJAN T-125LPT IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY US IULA WET GENERIC, SPE SPECIFICATION, I1=25A TROJAN J-305G IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY US IULA WET GENERIC, SPE SPECIFICATION, I1=25A DISCOVER EV305A-A IULA AGM, DISCOVER SPECIFICATION, I1=25A EAST PENN 8GGC2/T IUUA/0 GEL-AGM GENERIC, SPE SPECIFICATION, I1-25A TROJAN J IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY US IULA WET GENERIC, SPE SPECIFICATION, I1=25A TROJAN T-605LPT IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY US IULA WET GENERIC, SPE SPECIFICATION, I1=25A AMERICAN TROJAN J IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY US250HC IULA WET GENERIC, SPE SPECIFICATION, I1=25A TROJAN L IULA WET GENERIC, SPE SPECIFICATION, I1=25A US BATTERY L16HC IULA WET GENERIC, SPE SPECIFICATION, I1=25A DISCOVER EV185A-A IULA AGM, DISCOVER SPECIFICATION, I1=25A DISCOVER EVGT6A IULA AGM, DISCOVER SPECIFICATION, I1=25A US BATTERY US-145 XC IULA WET GENERIC, SPE SPECIFICATION, I1=25A FULLRIVER DC IULA AGM, FULLRIVER SPECIFICATION, I1=25A DISCOVER EVGT6A IULA AGM, DISCOVER SPECIFICATION, I1=25A FULLRIVER DC IULA AGM, FULLRIVER SPECIFICATION, I1=25A DISCOVER EV305A-A IULA AGM, DISCOVER SPECIFICATION, I1=25A L EXIDE 12-4PZS IULA WET GENERIC, SPE SPECIFICATION, I1=25A EXIDE FF IULA WET GENERIC, SPE SPECIFICATION, I1=25A EXIDE FT IULA WET GENERIC, SPE SPECIFICATION, I1=25A L EXIDE 12-4PZV IULA GEL, EXIDE SPECIFICATION, I1=25A EXIDE DF V IULA GEL, EXIDE SPECIFICATION, I1=25A EUROPEAN EXIDE DF 06V-180A IULA GEL, EXIDE SPECIFICATION, I1=25A EXIDE 185PZB IULA WET GENERIC, SPE SPECIFICATION, I1=25A EXIDE 3 DF IULA GEL, EXIDE SPECIFICATION, I1=25A EXIDE FF IULA WET GENERIC, SPE SPECIFICATION, I1=25A ENERSYS 6XP IULA WET GENERIC, SPE SPECIFICATION, I1=25A 6 TP IULA WET GENERIC, SPE SPECIFICATION, I1=25A EXIDE 3ET IULA WET GENERIC, SPE SPECIFICATION, I1=25A 2018 Nilfisk, Inc. (page 7 of 7)