Can-Coating / Metal-Decoration
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1 Can-Coating / Metal-Decoration ViscoStar falling ball sets OBD rotating systems ViscoLab rotational units Test cups (e.g. DIN, ISO) oc-4000 software Coating Control & : MCS conditioning systems Heating and cooling units LC1 consumption control Rotational ink pumps Diaphragm, peristaltic and Stainless steel tanks and Stirrers (air & electrical) ACS water systems ARMEX blasting media Spray and washing cabines Anilox rollers & service Ink & paint dispensing Level control systems ph metering and control Snaplock sets / couplings Filters and filter bags... Our Products for Can-Coating and Metal- Decoration: Viscosity displays and controls Coating control with heating and cooling Tanks with special pumps and stirrers Consumption analysis and display in actual coating process! and our consultation for you!
2 Coating & Viscosity Control Can & Tube Production Base-Coating BC Overvarnish OV Bottom Rim Coating Spray Application ViscoStar falling ball sets OBD rotating systems ViscoLab rotational units Test cups (e.g. DIN, ISO) oc-4000 software Coating Control & : MCS conditioning systems Heating and cooling units LC1 consumption control Rotational ink pumps Diaphragm, peristaltic and Stainless steel tanks and Stirrers (air & electrical) ACS water systems ARMEX blasting media Spray and washing cabines Anilox rollers & service Ink & paint dispensing Level control systems ph metering and control Snaplock sets / couplings Filters and filter bags... Temperature and Viscosity Control, Inline / In-Tank Anti-Foam Stirrer and Tank Systems, optimized Mixing Pumps, Cleaning, automatic Level- & Consumption Control Chiller / Cooling Water Supply with closed Circulation... and our ideas & Know-how Coating & Viscosity Control for Can & Tube production Sheet lacquering / coil coating / spray systems Conventional, waterbased and UV media
3 Viscosity Control: Multi / Junior VC with OBD Sensor Water and solvent based coatings change the viscosity by permanent evaporation of these components. The result would be a changing film thickness, which means a changing and lower coating quality on the cores. viscosity controls measure during the working process the effective viscosity values. In case of even small increases of the viscosity, the necessary amount of water/solvent is added automatically. This is done with the well proven OBD sensors and the Multi VC control boxes. The values are shown in seconds based on test cups or can be even programmed to be equal to thickness for certain applications and coatings. oc-4000 Software / MCS and CVC Systems The oc-4000 Software is offering the possibility to connect up to 12 VC viscosity controllers to a network and a central PC-System. Data recording, displays and changes parameters can be done via this solution. MCS units are integrated solutions e.g. on mobile racks including the day tanks, full temperature and level control, stirrer and optionally the viscosity systems. Flexible and ready to use - all you might need. Day Tanks, Stirrer and Pump Systems Tanks with different standard volumes and special design will support the viscosity and temperature control regarding accuracy and reaction time. The Long-Life-Design of welded stainless steel will guarantee the function even in the harder production sides. Active foam reduction is ensured by the ORV stirrers with increased impellers and gear unit for variable speed settings. This will also uniform the volume regarding viscosity and temperature. Automatic level control is optionally available e.g. with ultrasonic sensors. Dosing valves or refill pumps can be actived directly. The refill line is optionally equipped with a efficient volume measurement to calculate the consumption rates and to indicate the production data on the CVC display. Temperature controls Finally the heating and cooling function can be chosen as an extra for the tanks. The tanks then will be double walled, a heater element is integrated into the double bottom of the tank and for cooling we recommend a separate cooling unit for water circulation. Temperature Control for Coating and Machine Temperature controls can be integrated by the usage of double walled tank design or with the help of inline-heat-exchanger oc-s3. With these elements even already existing installations can be upgraded in a simple way. Inline-Heat-Exchanger oc-s3 In double walled tanks the heating elements are installed in the bottom, the transfer is done indirectly via water filling in bottom and walls. Cooling unts are connected externally to circulate chilled water through the tank in case temperature of the coating is higher than the wanted setpoint. The CVC is the final step fully control of all parameters for the coatings but also more. The special software is calculating during the production the actual consumption from the coating tanks. So in can be used as a quality control instrument during the running process to give data, which are normally only available by offline checks. Constant quality is clearly linked to constant consumption rates, CVC is offering this information to the demanding customer. Chiller / Cooling units are available for coating as well as with increased capacities for the connection to inker and other machine parts, where controlled, cool water is necessary. 18 kw cooling rates can be offered e.g. to supply 8 inker/ stations from one central position. Other sizes and rates are available on request. Help with individual calculations is offered of course by. Cooling units / Chiller 0,6-40 kw Distributor / Contact: is available worldwide, just contact us.
4 ICC, ICT and Cooling for Inker/Machines Central cooling units to supply an entire machine e.g. with 6-8 inker stations can be offered from our two ranges, the premium class which we recommend for demanding applications and standard economy units, for example. Premium-Class type 615 with kw, fine adjustement by internal bypass, active pump control Economy types with 18 / 27 kw nominal capacity, standard control for water supply/outlet ICC stands for an active cooling system with individual zone controls (e.g. at each Inker or gear-block). The temperature of the circulating water at those elements are measured directly in order to adjust a corresponding dosing valve to meet the real demand of each station. ICT includes also a heating function for a full temperature control. ICC, ICT und Kühlanlagen für Inker und Maschinen Zentrale Kühlwasserversorgungen für eine komplette Maschine z.b. mit 6-8 Inkern und ggf. zusätzlichen Getriebeeinheiten sind in der Premium- und Economieausführung verfügbar, z.b. Premium-Typ 615 mit 15 bis 27 kw, Feinregelung über interne Umwälzung, aktive Pumpenkontrolle Economie-Typ mit 18 / 27 kw Nennleistung, Standardregelung für Wasserausgang ICC Systeme sind weiterführend und beinhalten eine aktive Kühlwasserdosierung an jeder Verwendungsstelle (z.b. den Inkern bzw. Getriebeblöcken). Die Wasser-Temperatur in jeder Zone wird gemessen und ein Dosierventil aktiv auf den Bedarf hin geregelt. ICT Systeme beinhalten eine zusätzliche Heizeinheit für eine umfassende Temperierung. ICT structur with special design, open tank/bath for water at heating and cooling side, SB pumps for water circulation Cooling unit typ 615 (about 20 kw) in special configuration with selected pump and flow control Kühlsystem Typ 615 (ca. 20 kw) in Sonderausführung mit speziellen Pumpen und Flow-Control ICT Struktur in Sonderausführung, offene Behältersets für Heiz- und Kühlseite, SB-Pumpen für Wasserumwälzung ICC layout with cooling system, lines to the inkers and central control cabinet with 8 individual display for active zone adjustement. ICC Schema mit Kühlsystem, Leitungen zum Inker und zentralem Schaltschrank mit 8 individuellen Anzeigen für eine aktive Zonenregelung.
5 LC1 Installations / Can-Business ViscoStar falling ball sets OBD rotating systems ViscoLab rotational units Test cups (e.g. DIN, ISO) oc-4000 software Coating Control & : MCS conditioning systems Heating and cooling units LC1 consumption control Rotational ink pumps Diaphragm, peristaltic and Stainless steel tanks and Stirrers (air & electrical) ACS water systems ARMEX blasting media Spray and washing cabines Anilox rollers & service Ink & paint dispensing Level control systems ph metering and control Snaplock sets / couplings Filters and filter bags... LC1 control cabinet with PC and software, different tank sets for coating LC1 Schaltschrank mit PC und Software, verschiedene Behältersets
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