Product Catalog. Innovation for optimal reliability

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1 Product Catalog Innovation for optimal reliability

2

3 Bronswerk Group is the leader in engineered heating, ventilating, air-conditioning and refrigeration (HVAC&R) and is a certified ISO 9001 company. As a major supplier of HVAC-R equipment for navies around the globe, Bronswerk delivers a range of standard and custom air handling units, refrigeration plants, cooling plants, fans, and ventilation equipment. We also design, manufacture and supply Special Equipment such as radar environmental control units and ventilation protection systems including blast valves, nuclear/biological/chemical protection systems (NBC/CBRN Systems). Bronswerk has developed and qualified all the Canadian Navy shipboard HVAC&R fan coil units, chillers, refrigeration systems, NBC systems, weapons cooling system filtration and fan coil systems since the 1980 s. Our unwavering commitment to quality, customer service and product flexibility has enabled Bronswerk Group to build a customer base that includes the US Navy, Coast Guard and international governments. In addition to providing high quality custom engineered equipment for Navy and marine applications we design our equipment around your project. At Bronswerk, we have over 60 years of providing unparalleled design, test, manufacture and support for military and commercial HVAC&R applications. PRODUCT CATALOG 3

4 TABLE OF CONTENTS MARINE CHILLERS Chiller Module... 6 Navy Chiller... 7 Navy Chiller - Magnetic... 8 REFRIGERATION Reefer Unit Series...10 The CUBE...11 CONDENSING UNITS Marine Condensing Unit...13 HEATING EQUIPMENT Electric Duct Heaters...15 Cooling/Heating Coils...17 CONTROLS AND STARTER PANELS Control/Starter Panels...19 AIR HANDLING EQUIPMENT Air Handling Unit...21 Fan Coil Units Deck Mounted 531N...22 Fan Coil Units Compact FCU...23 Fan Coil Units In Row FCU...24 Fan Coil Units KU series...25 AIR FILTRATION EQUIPMENT Compact NBC/CBRN Filter Unit...27 Modular NBC/CBRN Filter Unit...28 Compact NBC/CBRN Filter Unit...29 VENTILATION PROTECTION SYSTEMS Citadel Pressure and Volume Control Valves...31 Blast Valves...33 Fire Damper...34 VENTILATION EQUIPMENT Axial Fans...36 Centrifugal Fans...39 Demisting & Standard Louver...44 Circular Goosenecks...45 Rectangular Goosenecks...46 Closable Mushroom...47 Cabin Unit Supply Box...48 SPECIAL EQUIPMENT Weapon s Cooling System Filtration...50 Skid Mounted Electronic Cooling Unit...51 Environmental Control Units...52 Shell & Tube Heat Exchangers...53 Expansion Tank - Hot Water - Chilled Water - Air...54 Pump Skids BRONSWERK MILITARY HVAC-R

5 MARINE CHILLERS

6 CHILLER MODULE Bronswerk s standard chiller module delivers large capacity over a small footprint. The modular design allows this unit to be combined to cool systems with very high capacity requirements. Touch screen HMI provides intuitive performance monitoring, setpoint adjustment and data trending Controlled locally or remotely from the ship s IPMS Performance data can be exported to USB and sent to Bronswerk for analysis Stepless capacity control between 8% and 100% (when 4 modules are combined) Designed for pitch and roll up to 45 degrees Water inlet temperature of 12 C and outlet temperature of 6 C SPECIFICATIONS Lloyds Approved AVAILABLE REFRIGERANTS R-134a R-404a R-407c R-1234ze Systems Cooling, Air Conditioning Allowable water temperature up to 35 C (40 C with reduced capacity) Fresh Water cooled MATERIALS 316L brazed heat exchangers Stainless Steel suction and discharge lines Copper liquid line Welded steel frame Single or Combined (multiple modules) to provide redundancy as well as increased capacity. MODEL NUMBER CAPACITY 1 (TONS R.) VARIES WITH REFRIGERANT kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA / LRA Amps POWER kw WEIGHT (DRY / WET) kg BRW P x x V / 3P / 50-60Hz 140 / Modules x x V / 3P / 50-60Hz 280 / Modules x x V / 3P / 50-60Hz 420 / Modules x x V / 3P / 50-60Hz 560 / Capacity based on R-134a refrigerant. Please contact us for capacities of each unit using alternative refrigerants. 6 BRONSWERK MILITARY HVAC-R

7 NAVY CHILLER Bronswerk s Navy Chiller built provides a rugged and energy-efficient solution for vessels with high systems cooling and air conditioning requirements. Stepless capacity control between 20% and 100%, ensuring reduced energy consumption on low loading Dual compressor design for greater redundancy Designed for pitch and roll up to 45 degrees Touch screen HMI provides intuitive performance monitoring, setpoint adjustment and data trending Performance data can be exported to USB and sent to Bronswerk for analysis AVAILABLE REFRIGERANTS R-134a R-404a R-407c R-1234ze TESTED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Lloyds Approved Systems Cooling, Air Conditioning Allowable sea water temperature up to 35 C (40 C with reduced capacity) Entering chilled water temperature up to 14 C 6.5 C to 8 C leaving chilled water temperature at a rate of 1400 to 1700 LPM MATERIALS 90/10 copper-nickel condenser heads 70/30 copper nickel condenser tubes and tube-sheets 316L stainless steel brazed plate evaporator Welded steel frame MODEL NUMBER CAPACITY 1 kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA / LRA Amps POWER kw WEIGHT kg BRW P x x V / 3P / 60Hz 156 / BRW P x x V / 3P / 60Hz 190 / BRW P x x V / 3P / 60Hz 252 / Capacity based on R-134a refrigerant. Please contact us for capacities of each unit using alternative refrigerants. PRODUCT CATALOG 7

8 NAVY CHILLERS - MAGNETIC Water-cooled chillers utilizing oil-free centrifugal compressor technology that offer superior noise and vibration signatures, lower current draw and no starting current peaks - Ideal for surface and subsurface combatants. Stepless capacity control between 20% and 100%, ensuring reduced energy consumption on low loading Dual compressor design for greater redundancy Designed for pitch and roll up to 45 degrees Touch screen HMI provides intuitive performance monitoring, setpoint adjustment and data trending Performance data can be exported to USB and sent to Bronswerk for analysis Model BRW P02 Model BRW P01 AVAILABLE REFRIGERANTS R-134a R-1234z DESIGNED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 ASME Section VIII Pressure Vessels CSA C22.2 No. 236 (Canada) MEPS (Australia) Weapon and communication Systems cooling Air conditioning MATERIALS 90/10 copper-nickel condenser heads 70/10 copper-nickel condenser tubes and tube sheets Flooded evaporator Painted steel frame as required MODEL NUMBER COOLING CAPACITY kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA/LRA AMPS MAX POWER kw WEIGHT kg [EMPTY / OPERATING] BRW P x x V / 3P / 60Hz / BRW P x x V / 3P / 60Hz / BRW P x x V / 3P / 60Hz / BRW P x x V / 3P / 60Hz / Custom sizes and capacities available upon request 8 BRONSWERK MILITARY HVAC-R

9 R E F RIGE R AT ION

10 REEFER UNIT SERIES Bronswerk s Reefer Units work in conjunction with one or more evaporators to form a complete low temperature refrigeration system. Capacity control with Hot Gas Bypass Fits through standard doors Designed for pitch and roll (45 degrees following compressors axis) AVAILABLE REFRIGERANTS R-134a R-404a R-407c R-1234ze Low Temperature Refrigeration -20 C to +8 C applications Sea water or fresh water cooled; water inlet temperature between 0 C and 36 C DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Lloyds Approved MATERIALS 90/10 copper-nickel coaxial condenser Welded steel stackable frame Single or Stackable (2 units) to provide redundancy within the same footprint MODEL NUMBER CAPACITY 1 kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA / LRA Amps POWER kw WEIGHT kg BRW P x 775 x V / 3P / 50-60Hz 9.5 / BRW P x 775 x V / 3P / 50-60Hz 13.5 / BRW P x 775 x V / 3P / 50-60Hz 18 / Capacity based on R-134a refrigerant. Please contact us for capacities of each unit using alternative refrigerants. 10 BRONSWERK MILITARY HVAC-R

11 THE CUBE Bronswerk s cube concept modularizes the traditional condensing unit to increase redundancy and flexibility. The cube allows for a one-to-one refrigeration system in which each space can be set to a fridge or freezer at the push of a button. Should one cube fail, a backup cube located on the rack can be swapped out in 30 minutes by any crew member, no refrigeration mechanic needed. The built-in panel trends all data which can be downloaded to a USB and sent to Bronswerk for diagnostics. This system delivers reduced cost, less downtime and longer patrol periods. AVAILABLE REFRIGERANTS R-134a R-1234ze TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: DEF STAN Refrigeration Local Air Conditioning when a CUBE is paired with a fan coil unit. Can be connected in a train of up to 3 CUBES to provide additional capacity. MATERIALS 90/10 copper-nickel coaxial condenser Stainless steel panels Welded steel frame MODEL NUMBER CAPACITY 1 kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA / LRA Amps POWER kw WEIGHT kg/cube BRW P01 REFRIGERATION BRW P02 AIR CONDITIONING x 460 x VAC / 3P / 60Hz 6.6 / x 460 x VAC / 3P / 60Hz 6.6 / Capacity is per Cube based on R-134a refrigerant. Please contact us for capacities of each unit using alternative refrigerants. PRODUCT CATALOG 11

12 MARINE CONDENSING CHILLERS UNITS

13 MARINE CONDENSING UNIT Bronswerk s standard water cooled condensing units work in conjunction with one or multiple evaporators to form an air conditioning or high temperature refrigeration system. Capacity control with Hot Gas Bypass Fits through standard doors Designed for pitch and roll (45 degrees following compressors axis and 25 degrees perpendicular) Sea water or Fresh water cooled; water inlet temperature between 0 C and 36 C AVAILABLE REFRIGERANTS R-134a R-404a R-407c R-1234ze DESIGNED TO MEET FOLLOWING SPECIFICATIONS Air Conditioning MATERIALS 90/10 copper-nickel coaxial condenser and water lines Welded stackable steel frame Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Single or stackable (2 units) to provide redundancy within the same footprint MODEL NUMBER CAPACITY 1 kw DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FLA / LRA Amps POWER kw WEIGHT kg BRW P x 775 x V / 3P / 50-60Hz 18.5 / BRW P x 775 x V / 3P / 50-60Hz 23.7 / BRW P x 775 x V / 3P / 50-60Hz 32 / Capacity based on R-134a refrigerant. Please contact us for capacities of each unit using alternative refrigerants. PRODUCT CATALOG 13

14 H EA ARTI N M I NEG C H I L L E R S EQUIPMENT

15 ELECTRIC DUCT HEATERS Electric heating units supplied with either built-in contactor/controls or supplied with local heater starter/ control panels. Available in either single or multi-stage (L-M-H) capacities depending on heating requirements and desired amount of modulating control. Suitable for 100% fresh air in a marine environment. Stainless steel frames, qualifying them for standard or nonmagnetic installations and making them impervious to salt water corrosion. Hermetically sealed heating elements with Monel sheath and fins, continuously brazed together, to meet the most rigorous Navy requirements. Available in straight or curved configurations. DESIGNED TO MEET FOLLOWING SPECIFICATIONS Performance Specification MIL- PRF Space heating Primary heating Secondary and/or auxiliary heating Reheat Multi-zone and VAV systems MATERIAL Stainless or painted steel casing Monel 400 sheath and fins 1.25 OD spiral wound Stainless Steel fins Stranded copper wiring with 105 C insulation MODEL NUMBER HEATING CAPACITY kw [L / M / H]* DIMENSIONS MM (L x W x H) VOLTAGE WEIGHT kg [L / M / H]* BRW EH** 1 / 1.93 / x x V / 3P / 60Hz 6.36 / 6.36 / 6.36 BRW EH** 1.52 / 3 / x x V / 3P / 60Hz 8.18 / 8.18 / 8.18 BRW EH** 1.9 / 3.74 / x x V / 3P / 60Hz 6.82 / 6.82 / 8.64 BRW EH** 2.9 / 5.72 / x x V / 3P / 60Hz 8.64 / 8.64 / BRW EH** 4.59 / 9.1 / x x V / 3P / 60Hz / / Custom sizes and capacities available upon request * Low Heat Output, Medium Heat Output or High Heat Output ** Sample Part Identification BRW EH-M PRODUCT CATALOG 15

16 MODEL NUMBER HEATING CAPACITY kw [L / M / H]* DIMENSIONS MM (L x W x H) VOLTAGE WEIGHT kg [L / M / H]* BRW EH** 6.76 / 13.4 / x x V / 3P / 60Hz / / BRW EH** 9.26 / 18.3 / x x V / 3P / 60Hz / / BRW EH** 12.3 / 24.3 / x x V / 3P / 60Hz / / BRW EH** 15.3 / 30.2 / x x V / 3P / 60Hz 25 / 25 / 30 BRW EH** 17.2 / 33.9 / x x V / 3P / 60Hz / / BRW EH** 17.2 / 33.9 / x x V / 3P / 60Hz / / BRW EH** 23.5 / 46.4 / x x V / 3P / 60Hz / 40 / BRW EH** 28.5 / 56.3 / x x V / 3P / 60Hz 40 / / BRW EH** 33.9 / 67.1 / x x V / 3P / 60Hz / / BRW EH** 39.7 / 78.4 / x x V / 3P / 60Hz / / BRW EH** 50.9 / / x x V / 3P / 60Hz / / BRW EH** 61.9 / / x x V / 3P / 60Hz / / Custom sizes and capacities available upon request * Low Heat Output, Medium Heat Output or High Heat Output ** Sample Part Identification BRW EH-M 16 BRONSWERK MILITARY HVAC-R

17 COOLING/HEATING COILS Bronswerk heavy duty cooling and heating coils are designed for shock and can be made in various materials including K-type copper, Cu-Ni tubing with B61 bronze unions or flanges. Casings can be galvanized steel or stainless steel with double marine drains for cooling coils. Coils can be provided with a valve package including modulating or on/off control valve and flow control valve pre-wired to a junction box mounted on the coil. TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-S-901 Chilled water cooling Hot water heating Sea Water cooling PRODUCT CATALOG 17

18 CONTROLS AND S TA R T E R PA N E L S

19 CONTROL/STARTER PANELS Bronswerk manufactures custom shielded panels for HVAC-R, chilled water, and hot water systems. Training videos and digital equipment manuals can be downloaded and maintained in HMI for easy access via the touch screen. 14 gauge steel casing Splash-Proof type 12 casing External mounting brackets Shock Mounts Available With or without starter embedded Custom sizes available if required TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Operation Room HVAC Controls AHU & System Controls CBRN / NBC Controls Pump Controls Chiller Controls Refrigeration Controls MATERIALS 14 gauge steel casing Splash-Proof type 12 casing MODEL NUMBER DESCRIPTION DIMENSIONS MM (H x W x D) NO. OF STARTERS BRW P01 Small, single door 610 x 405 x 205 N/A BRW P02 Small, double door, imbedded starters 610 x x 205 Up to 6 BRW P01 Large, single door 915 x 610 x 205 N/A BRW P02 Large, double door, imbedded starters 915 x x 305 Up to 10 PRODUCT CATALOG 19

20 AIR HANDLING EQUIPMENT

21 AIR HANDLING UNIT Bronswerk s Air Handling Units feature a double wall enclosure, minimizes sound transmission and air leaks from the unit. These units are pre-wired with pipe connections extending beyond the enclosure ready for shipboard mounting. All fans, coils and controls are marine grade. Insulation thickness mm Self-supporting steel base, ready for deck installation. Electric control panel mounted on the unit includes climatic and safety controls. High performance centrifugal fan enclosed in the unit s fan section. Available with silencers Available with remote control panel COOLING COIL OPTIONS Chilled water coil Direct expansion coil HEATING COIL OPTIONS Hot water coil Steam Coil Electric Coil Marine Heating and Ventilation MATERIALS Base: Galvanized Steel Frame: Aluminum Profiles Panels: Galvanized Steel or 304 Stainless Steel MODEL NUMBER AIR QUANTITY M 3 / H DIMENSIONS MM (W x H) 1 FAN MOTOR MIN-MAX kw BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x Dimensions may be subject to change. Length of unit depends on options selected. See Air Handling Unit Selection Catalogue for further details. PRODUCT CATALOG 21

22 FAN COIL UNITS DECK MOUNTED 531N Light weight vertical, deck-mounted, fan coil unit provides high capacity local cooling. Easy access design to facilitate maintenance. Hot Water or Electric Heating Plenum/duct mounted With or without plenum Built-in controls DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 Operations Room Accommodation Areas MATERIALS Heavy Duty Construction Thermal and Acoustic Insulation Copper tubes and aluminium fin coil cooling coil Disposable filters (MIL-PRF-16552) Double width fans with mean life of 150,000 hours MODEL NUMBER CAPACITY 1 kw AIRFLOW M 3 / H DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE MOTOR OUTPUT W WEIGHT kg BRW P x 711 x V / 3P / 60Hz 0, BRW P x 711 x V / 3P / 60Hz 0, BRW P x 813 x V / 3P / 60Hz 1, BRW P x 940 x V / 3P / 60Hz 2, BRW P x 940 x V / 3P / 60Hz 3, Capacity rating based on the following conditions: Entering air at 27 C DB/19.5 C WB. Entering water at 7 C. Water flowrate of 3.6 GPM per ton. 22 BRONSWERK MILITARY HVAC-R

23 FAN COIL UNITS COMPACT FCU Bronswerk s small fan coil units with 3 speed settings plus electric heat are ideal for small spaces such as cabins and offices on surface ships & submarines. DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 Cabins Offices MATERIALS Casing: Painted Mild Steel, 304 Stainless Steel or Aluminum Copper coil with aluminum fins MODEL NUMBER DIMENSIONS MM (L X W X H) COOLING CAPACITY kw ELECTRIC HEAT kw VOLTAGE AVAILABLE CURRENT DRAW Amps POWER W WEIGHT kg BRW P x 270 x VAC / 1P / 50-60Hz BRW P x 270 x VAC / 1P / 50-60Hz Tests were run at 24ºC/50% relative humidity with 6ºC and 12ºC chilled water. PRODUCT CATALOG 23

24 FAN COIL UNITS IN ROW FCU In row cooling allows slim vertical fan coil units to be installed between computer radar racks to bring exhaust air from rear to front or front to rear across the full height of racks saving space. These units are variable air flow and do not require external valves. DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Radar Room Cooling Electronics Rooms CSE MATERIALS Casing can be Painted Mild Steel, 304 Stainless Steel or Aluminum Copper tubing with Aluminum, Copper or Stainless Steel fins MODEL NUMBER COOLING CAPACITY kw AIRFLOW M 3 / H DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE FL A Amps POWER kw WEIGHT kg BRW P x 475 x VAC / 3P / 60Hz BRW P x 250 x VAC / 3P / 60Hz Tests were run at 30ºC/50% relative humidity. 24 BRONSWERK MILITARY HVAC-R

25 FAN COIL UNITS KU SERIES Bronswerk s variable air flow fan coil units with built-in controls provide for low noise cooling of accommodation & machinery spaces. Electric heat available as an option on all models. Built-in controls. Variable speed fans for reduced noise & efficiency. DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 High occupancy spaces Control rooms Stores / Technical Spaces MATERIALS Painted Steel Casing Copper coil with aluminium fins Plenum type fan with variable speed MODEL NUMBER COOLING CAPACIT Y (MAX) kw CHILLED WATER FLOW (MAX) M 3 / H DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE CURRENT DRAW Amps AIRFLOW M 3 / H WEIGHT kg BRW P x 787 x V / 3P / 50-60Hz BRW P x 953 x V / 3P / 50-60Hz BRW P x x V / 3P / 50-60Hz BRW P x x V / 3P / 50-60Hz PRODUCT CATALOG 25

26 A I R F I LT R A T I O N EQUIPMENT

27 COMPACT NBC/CBRN FILTER UNIT Bronswerk s compact NBC filter unit is a quiet running filter unit that arrives completely assembled, piped, wired and tested. The unit features a high-efficiency water drop eliminator, a 3-stage electric heater and a high performance fan installed on shock mounts. Complete with controls and (not shown) starter Designed to maintain (500 Pa) pressure in the citadel. Filters are replaced from outside the citadel. Standard remote controlled operation. SPECIFICATIONS Vibration qualification: MIL-STD-167 Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Marine Ships with Citadel Fire Boats MATERIALS Stainless or Painted Steel Built-in blast valve, heater fan, pre-filter, HEPA filter and STANAG 4447 filter. MODEL NUMBER AIRFLOW M 3 / H EXTERNAL STATIC PRESSURE Pa VOLTAGE POWER kw WEIGHT kg DIMENSIONS MM (L x W x H) BRW P V / 3P / 60Hz x 730 x BRW P V / 3P / 60Hz x x BRW P V / 3P / 60Hz x x BRW P V / 3P / 60Hz x x PRODUCT CATALOG 27

28 MODULAR CBRN / NBC FILTER UNIT Reliable and easy to operate modular NBC filter unit arranged so that prefilter/fine filter are changed from the outside and HEPA and carbon filters can be changed from the Fan Room. Modular design allows multiple units to be combined to increase the max airflow in increments of 1200 m3/h (per unit). Customizable demisters, blast valves, electric heaters, gastight dampers and optional chilled water coils to suit bulkhead penetration preferences of shipyard Filter unit features pre-filter unit bolted to ship s bulkhead, centrifugal fan and electric heater Local control panel with remote start/stop Fan capacity sized to pressurize the ship s citadel Fully shielded control panels Access to data point trending through touch screen HMI Connection to ship IPMS via network connection or discrete contacts TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification (prefilter): MIL-STD-901 EMI qualification: NES-515 Vibration: ISO & ISO (G 6.3) Marine ships with citadel MATERIALS Stainless or painted steel casing HEPA filters STANAG 4447 aerosol/carbon filters (each rated to 300 m3/h) MODEL NUMBER AIR FLOW M 3 / H OUTSIDE TEMP. C [MIN. / MAX.] DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE WEIGHT kg BRW P / x x V / 3P / 60Hz 784 BRW P / x x V / 3P / 60Hz BRW P / x x V / 3P / 60Hz Custom capacities available upon request 28 BRONSWERK MILITARY HVAC-R

29 COMPACT NBC/CBRN FILTER UNIT The compact modular CBRN/NBC filter unit uses canisters supplied either individually or in banks of up to 9 canisters. Each canister delivering 1,200 m3/hr of filtered air. Uses NATO 300 m3/hr radial filters Customizable demisters, blast valves, electric heaters, gastight dampers and optional chilled water coils to suit bulkhead penetration preferences of shipyard Fully EMI shielded control panels Access to data point trending through touch screen HMI Connects to ship IPMS via network connection or discrete contacts 10,800 m3/hr system requires a space of only 106 in x 106 in x 64 in [2687mm x 2687 mm x 1637mm] for the filtration canisters DESIGNED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 CBRN/NBC MATERIALS Stainless steel canisters and ducting Butterfly valves Centrifugal fan Demister Blast valves Electric heaters STANAG 4447 aerosol/carbon filters (each rated to 300 m3/h) MODEL NUMBER NO. OF CANISTERS AIR FLOW M 3 /H DIMENSIONS MM (L x W x H) VOLTAGE AVAILABLE WEIGHT kg BRW P x x V / 3P / 60Hz BRW P x x V / 3P / 60Hz BRW P x x V / 3P / 60Hz Custom capacities available upon request PRODUCT CATALOG 29

30 V E N T IL AT ION PROTECTION SYSTEMS

31 CITADEL PRESSURE AND VOLUME CONTROL VALVES The Spring-Loaded Overpressure Controllers are designed to maintain an (adjustable) constant pressure difference between two rooms in an overpressure controlled area. The Constant Pressure Controllers are used to maintain a constant pressure difference between two rooms, unaffected by the airflow between those rooms. The Constant Volume Controllers are designed to maintain a constant air flow through a duct, unaffected by the pressure difference between that duct and the air outlet or room. Constant Pressure and Constant Volume Controllers are available with a IP-65 rated control cabinet with door and lock. Pneumatics and electronic options are available. Spring Load Overpressure Control Valve On-board ventilation NBC/CBRN Protection 3 TYPES OF CONTROLLERS AVAILABLE SPRING-LOADED OVERPRESSURE CONTROLLER 1 MODEL NUMBER AIR QUANTITY RANGE M 3 / H SIZE MM (Dia. x L) VALVE DIAMETER MM BRW P x BRW P x BRW P x PRODUCT CATALOG 31

32 CITADEL PRESSURE AND VOLUME CONTROL VALVES ELECTRONIC CONSTANT PRESSURE CONTROLLER 3 MODEL NUMBER AIR QUANTITY RANGE M 3 / H DUCT DIAMETER MM VALVE DIAMETER MM BRW P BRW P BRW P ELECTRONIC CONSTANT VOLUME CONTROLLER MODEL NUMBER AIR QUANTITY RANGE M 3 / H DUCT DIAMETER MM VALVE DIAMETER MM BRW P BRW P BRW P BRW P BRW P Opening pressure for Spring-Loaded Overpressure Controllers is variable from Pa on all three models. 2 BRW P03 has additional capabilities, such as remote valve lock release and valve position feedback signal. 3 Pressure setting for Constant Pressure Controllers can be set to 125Pa, 250Pa, 350Pa, or 500Pa on all three models. 32 BRONSWERK MILITARY HVAC-R

33 BLAST VALVES Bronswerk s Blast Valves feature a modular design, which allows multiple base units to be combined to match nearly any explosion protection requirements. The capacity of the blast valves can be increased in increments equivalent to the base unit s capacity of 600 m 3 /h. Image of a unit consisting of two modules side by side, for a capacity of 1200 m3/h. On-board ventilation where explosion protection is needed MATERIALS Frame and Bar Support: Hot Dipped Galvanized Steel Valve Casing: Powder-Coated Aluminum MODEL NUMBER CAPACITY M 3 / H DIMENSIONS 1 MM (L X W X H) WEIGHT kg BRW P x 530 x BRW P x 530 x BRW P x 530 x PRODUCT CATALOG 33

34 FIRE DAMPER Bronswerk s automatic fire dampers are designed for marine air conditioning and ventilation systems. They are approved for fitting to class A-60 divisions (bulkheads and decks) when suitably insulated. Square, rectangular, or circular case. Electric actuator with 72 C Electronic thermal release (ETR). Green LED provides indication of power reception, correct fitting, and proper function of thermal fuse. Actuator Voltage Available: - 24V / IP / 60Hz - 120V / 1P / 60Hz - 220V / 1P / 60Hz Also available with manual controls DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: BS EN Corrosion qualification BS EN DNV approved ABS approved 3 Lloyds approved USCG approved Fire Damping of Marine Ventilation and Air Conditioning Systems MATERIALS Galvanized Steel or 316 Stainless Steel Casing 1.2 mm and 3 mm thicknesses available MODEL NUMBER 1 TYPE SIZE (MM) BRW P01-LxW Square or Rectangular 100 x 100 to x BRW P02-Dia Circular to Dia. 1 For manually actuated dampers, substitute 433 with 438 in model number. Also, note that the L x W in the model number refers to the length and width in millimetres. (i.e. BRW P01-250x250) 2 Circular fire dampers simply have an extra flange on the rectangular fire damper allowing it to connect to circular ducts. Each flange adds 50 mm of thickness to the fire dampers side profile. 3 Applies only to Bulkhead and Deck up to 750 mm x 750 mm. 34 BRONSWERK MILITARY HVAC-R

35 V E N T IL AT ION EQUIPMENT

36 AXIAL FANS Bronswerk offers a wide range of axial fans that include various case geometries, case thicknesses, and capacities. Drive Type: Coupling, belt or direct drive. Special requirements such as flame-proof, explosion proof and high temperature resistance can be met if needed. Reversible fans available (same performance in both directions). Optional adjustable pitch impeller. Available with or without shaped inlets. Casing thicknesses from 1.5 mm up to 16 mm. TESTED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: BV 0440 (equivalent to MIL-STD-167) Shock qualification: BV 0430 (equivalent to MIL-STD-901) EMI qualification: BV 3012 (equivalent to MIL-STD-461) Performance Test: ISO Draft 5801 Marine HVAC MATERIALS Impeller: Corrosion resistant cast aluminum Casing: Steel, Aluminum, Special Alloys 36 BRONSWERK MILITARY HVAC-R

37 AXIAL FANS SELECTION TABLES TOTAL PRESSURE: 500 PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P PRODUCT CATALOG 37

38 AXIAL FANS SELECTION TABLES TOTAL PRESSURE: PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRONSWERK MILITARY HVAC-R

39 CENTRIFUGAL FANS Bronswerk s centrifugal fans are designed to meet all naval standards for shock, vibration, and EMI. A large variety of outlet positions, casing geometries and casing thicknesses are available. Drive Type: Coupling, belt or direct drive. 14 different outlet positions available. Casing thicknesses from 1.5 mm up to 20 mm. Special requirements such as flame-proof and resistance to extreme temperature can be met if needed. DESIGNED TO MEET FOLLOWING SPECIFICATIONS Vibration qualification: BV 0440 (equivalent to MIL-STD-167) Shock qualification: BV 0430 (equivalent to MIL-STD-901) EMI qualification BV 3012 (equivalent to MIL-STD-461) Performance Test: ISO Draft 5801 Marine HVAC MATERIALS Impeller: Corrosion resistant cast aluminum Casing: Steel, Aluminum, Special Alloys PRODUCT CATALOG 39

40 CENTRIFUGAL FANS SELECTION TABLES TOTAL PRESSURE: 500 PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW V-P BRW V-P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRONSWERK MILITARY HVAC-R

41 CENTRIFUGAL FANS SELECTION TABLES TOTAL PRESSURE: 1000 PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P PRODUCT CATALOG 41

42 CENTRIFUGAL FANS SELECTION TABLES TOTAL PRESSURE: 1600 PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRONSWERK MILITARY HVAC-R

43 CENTRIFUGAL FANS SELECTION TABLES TOTAL PRESSURE: 2500 PA MODEL NUMBER FAN SIZE IMPELLER DIA. (MM) VOLUME FLOW RATE (M 3 / H) SHAFT POWER (kw) SOUND POWER db(a) BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P PRODUCT CATALOG 43

44 DEMISTING & STANDARD LOUVER Bronswerk s Demisting Louvers are designed for demanding marine applications where reliability and effectiveness are critical. High quality standard louvers are also available for applications where demisting is not required. High-efficiency droplet separating profiles (demisting louvers) Bronswerk can provide a number of sizes required by the customer. Available with electric trace heating. Available with or without weathertight cover (30 Holdout). Standard Louver Marine Ventilation Applications (Air intake or exhaust) MATERIALS Steel: Hot dip galvanized, Stainless, Primed for painting. Aluminum: Does not require preservation Thickness from 5 to 8 mm MODEL NUMBER 1 TYPE WEATHERTIGHT COVER 2 COVER HOLDOUT ANGLE SHAPES AVAILABLE SIZE RANGE (MM), INCREMENTS OF 50 MM BRW P01-LxW Standard NO Not Applicable Square or Rectangular 250 x 200 to x 750 BRW P02-LxW Standard YES 30 Square or Rectangular 250 x 200 to x 750 BRW P01-LxW Demisting NO Not Applicable Square or Rectangular 250 x 200 to x 750 BRW P02-LxW Demisting YES 30 Square or Rectangular 250 x 200 to x Note that the LxW in the model number refers to the length and width in millimetres. (i.e. BRW P01-250x250) 2 Hinges for covers can be installed on any of the four sides of the louvers. 44 BRONSWERK MILITARY HVAC-R

45 CIRCULAR GOOSENECKS Bronswerk s goosenecks are available with either a circular or rectangular cross-section. All models are fitted with a cover which allows them to be closed to prevent any type of ingress when the goosenecks are not being used. Standard height is 760 mm above deck. Onboard Ventilation MATERIALS Hot Dip Galvanized Steel. Painted with epoxy marine paint on request Bolts and Pins are made of Stainless Steel/Brass CIRCULAR GOOSENECKS 1 MODEL NUMBER NOMINAL PIPE DIA. MM AIRFLOW M 3 / H MATERIAL THICKNESS MM WEIGHT kg BRW P01 76 Under BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P For Circular Bulkhead Vents use the same part number except replace 001 by 002 (i.e. BRW P01) PRODUCT CATALOG 45

46 RECTANGULAR GOOSENECKS RECTANGULAR GOOSENECKS 2 MODEL NUMBER DIMENSIONS MM (W x D) AIRFLOW M 3 / H MATERIAL THICKNESS MM WEIGHT kg BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x BRW P x For Rectangular Bulkhead Vents use the same part number except replace 001 with 002 (i.e. BRW P01) 46 BRONSWERK MILITARY HVAC-R

47 CLOSABLE MUSHROOM Bronswerk s Mushrooms feature a full-weld construction designed for demanding marine applications. All models include a hand-wheel that allows for manual opening and closing of the mushroom. On-board Ventilation MATERIALS Painted Mild Steel, Hot Dip Galvanized Steel, Stainless Steel See table below for available material thicknesses MODEL NUMBER NOMINAL PIPE DIA. MM AIRFLOW M 3 / H MATERIAL THICKNESS MM WEIGHT kg BRW P01 76 Under BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P BRW P PRODUCT CATALOG 47

48 CABIN UNIT SUPPLY BOX Bronswerk can supply heated and non heated sound attenuated supply boxes with internal switching to allow 250 Watt, 500 Watt and Watt capacities of reheat. 120V AC 1 Phase 50/60Hz For local cooling and heating MODEL NUMBER FLOW CAPACITY M 3 / H DIMENSIONS MM (ØD X H) WEIGHT kg BRW x BRW x BRONSWERK MILITARY HVAC-R

49 SPECIAL EQUIPMENT

50 WEAPON S COOLING SYSTEM FILTRATION Bronswerk s Triplex water filter bank protects combat system equipment from any contaminant in the chilled water system. Multiple filters per bank each equipped with its own ball valves to allow hot swapping of filters for uninterrupted flow to combat equipment. Equipped with 5 micron filter bags for particle removal. Low Pressure Drop (less than 6,9 kpa) Protection of Water Cooled Weapons Systems MODEL NUMBER FLOW CAPACITY USGPM DIMENSIONS MM (L X W X H) WEIGHT kg BRW P x 610 x BRW P x 610 x BRW P x 610 x BRONSWERK MILITARY HVAC-R

51 SKID MOUNTED ELECTRONIC COOLING WATER UNIT Skid mounted electronic cooling water system has built-in heat exchanger, pump, expansion tank and controls. System allows de-mineralized combat system cooling through water circuits running directly from the ship s chilled water system. Access to intuitive performance monitoring and data trending through touch screen HMI Designed to be fully operational at pitch and roll of 15 and 30 respectively (not simultaneously) Available with battle-short feature as required Designed for modularity allowing for easy replacement of units, assemblies, sub-assemblies, LRUs, SRUs and parts TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Vibration qualification: MIL-STD-167 Protection of water-cooled weapons system MATERIALS Painted steel frame Stainless steel piping, pump and heat exchanger Nickel-plated control panel 50/50 water-downcal10 coolant Butterfly valves Elastomeric acoustic insulation MODEL NUMBER COOLING CAPACITY kw FLOW RATE M 3 / H DIMENSIONS MM (L X W X H) VOLTAGE AVAILABLE FLA/LRA AMPS MAX POWER kw WEIGHT kg [EMPTY / OPERATING] C outlet 100kPa x 762 x V / 3P / 60Hz / 900 PRODUCT CATALOG 51

52 ENVIRONMENTAL CONTROL UNITS Environmental Control Units (ECU) adjust the temperature of a glycol water circuit to deliver cooled/heated air to mast mounted radar domes as required. Temperatures can be controlled in the most challenging climates from -40 C to +38 C. Access to intuitive performance monitoring and data trending through touch screen HMI Available with battle-short feature as required Available with high pressure fan operating at 400 Hz Model Model TESTED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 EMI qualification: MIL-STD-461 Vibration qualification: MIL-STD-167 Canadian National Defense D /SF-000 Temperature control of mast-mounted radars Humidity control in radars to avoid condensation Pressurizing radars above atmosphere MATERIALS Painted Stainless Steel frame Stainless Steel tubing Copper heat exchangers Water glycol coolant medium MODEL NUMBER COOLING CAPACITY kw [HEATING / COOLING] DIMENSIONS MM (L X W X H) VOLTAGE AVAILABLE FLA/LRA AMPS MAX POWER kw WEIGHT kg [EMPTY / OPERATIGN] / x 856 x V / 3P / 60Hz / / x 650 x V / 3P / 400Hz / 44.4 Custom capacities available upon request 52 BRONSWERK MILITARY HVAC-R

53 SHELL & TUBE HEAT EXCHANGERS Heat exchangers designed for either hard mounted or shock mounted skids. Capable of continuous independent operation under pitching +/- 10 degrees AVAILABLE REFRIGERANTS R134a DESIGNED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 Anodes specification: MIL-A-19521B Space heating/cooling Refrigeration Air conditioning Freshwater / seawater heating/cooling Fire main MATERIALS Shell and tube heat exchanger - Painted carbon steel shell - 70/30 copper-nickel tubes - 90/10 copper-nickel end covers - Brass fittings - Zinc anodes - Rubber or asbestos free gaskets - Alloys steel bolts and nuts Plate heat exchangers - Stainless steel, titanium or B61 bronze MODEL NUMBER CAPACITY (HEAT REJECTION) kw DIMENSIONS MM (L X W X H) DESIGN SATURATED CONDENSING TEMPERATURE C ENTERING SEA WATER TEMPERATURE C DESIGN PRESSURE (WATER SIDE) KPA DESIGN PRESSURE (WATER SIDE) KPA MAXIMUM SEA WATER FLOW L/MIN WEIGHT kg [EMPTY / OPERATING] BRW P x 686 x / 1059 Plate heat exchanger also available upon request PRODUCT CATALOG 53

54 EXPANSION TANK - HOT WATER - CHILLED WATER - AIR Expansion tanks, made from stainless or painted steel, feature either bladder or bladderless construction with level gauge, level switch and pressure switches as per design requirements. DESIGNED TO MEET FOLLOWING SPECIFICATIONS ASME Boiler & Pressure Vessel Code Shock qualification: MIL-STD-901 Closed loop liquid systems MATERIALS Stainless steel or painted carbon steel Stainless steel, galvanized steel or brass fittings MODEL NUMBER TANK VOLUME L ACCEPTANCE VOLUME L DIMENSIONS MM (DIA. / HEIGHT) NPT SYSTEM CONNECTION MM MAX. OPERATING PRESSURE KPA WEIGHT kg BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRW P / BRONSWERK MILITARY HVAC-R

55 PUMP SKIDS Custom shock mounted pump skids include pumps, starters, strainers and expansion tanks & offer electrical and piping connections on a single foundation. Available with horizontal or vertical pumps Available with battle-short feature as required Connects to ship IPMS through discrete contacts or network connection DESIGNED TO MEET FOLLOWING SPECIFICATIONS Shock qualification: MIL-STD-901 Chilled water pumps Hot water pumps Seawater pumps Freshwater pumps Fire main pumps MATERIALS Stainless steel or painted carbon steel frame Steel / B61 or stainless steel pump housing Stainless steel, 90/10 or 70/30 copper-nickel with B61 marine bronze pipes and valves Brass fittings MODEL NUMBER FLOW M 3 / H DIMENSIONS MM (L X W X H) VOLTAGE AVAILABLE FLA/LRA AMPS MAX POWER kw WEIGHT kg BRW P x x V / 3P / 60Hz Custom sizes and designs available PRODUCT CATALOG 55

56 WORLDWIDE KNOWLEDGE ENGINEERING INNOVATION BRONSWERK Onboard Climate Engineering, is a premier global provider of complete marine HVAC-R solutions for the merchant marine, military and offshore industries. BRONSWERK customized HVAC-R solutions are designed to meet the individual needs of its clients, form conception to manufacture and after-sales service. We specialize in environmentally friendly systems that are engineered to perform in the most complex sea environments and comply with the highest international standards. Through our innovative, team-oriented approach, BRONSWERK delivers HVAC-R solutions in a timely manner and at a competitive price. BRONSWERK is an accredited ISO 9001 organization. CANADA INFO-CANADA@BRONSWERKGROUP.COM USA INFO-USA@BRONSWERKGROUP.COM TURKEY INFO-TURKEY@BRONSWERKGROUP.COM

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