INDUSTRIAL RANGE SUPERHEATED WATER. ASX. ASGX EN ( kw). ASGX EN ( kw).

Transcription

1 SUPERHEATED WATER ASX. ASGX EN ( kw). ASGX EN ( kw)

2 ICI Caldaie S.p.A. is a company with over 50 years of history and experience in energy management and heat production. It was founded in 1958 as a manufacturing company for the production of steel boilers, an area in which today, it holds a production leadership position on a global level, supplying boilers designed to produce high efficiency energy in commercial and industrial sectors. Based on this rare competence, ICI Caldaie has obtained a good reputation in the international market. In the last 10 years, the company has developed new technology and new services regarding energy, in synergy with strategic partners. It is a European and Italian leader in industrial and residential heat production systems; the cornerstones of this development are energy efficiency, environmental sustainability and cost savings for the user. Energy efficiency, environmental sustainability and cost savings are the crucial points in the new era of technology. The company can rely on a European and worldwide network of skills and partnerships. It has its headquarters in Verona and different branches abroad: Spain (Madrid), Romania (Iasi), China (Beijing), Russia (Moscow), Kazakhstan (Almaty), United Kingdom (Westbury), U, S, A, (Los Angeles). International success was achieved by respecting high quality standards, as confirmed by certifications obtained over the years. ICI Caldaie Spa certifications: SYSTEM CERTIFICATIONS CERTIFICATION YEAR DESCRIPTION Quality Certification ISO ICI Caldaie Spa Quality Management System is aimed at improving the operating mode of the company, by increasing market shares, reducing costs and ensuring better risk management, while achieving higher customer satisfaction: this is our ambition and our constant goal. A quality management system provides the necessary infrastructure for monitoring and improvement performance, in any chosen area. Environmental Certification ISO Certification on health and safety of workers OHSAS PRODUCT CERTIFICATIONS 2014 Environmental management system implementation enables ICI Caldaie Spa to identify, manage and improve its own interactions with the environment, minimizing them. Reference standard - UNI EN ISO 14001, internationally recognized - describes the virtuous attitude that ICI Caldaie Spa intends to pursue so that environmental performance improvement is concrete and perceived by all concerned parties, consequently improving relations with their suppliers, customers, stakeholders, and with local communities that live near the certified production site. The final system certification obtained by the company in chronological order refers to the achievement of OHSAS certification on health and safety of workers in accordance with standard BS OHSAS 18001: The desire to obtain OHSAS certification indicates the importance that the company wants to assign to the issues related to the health and safety of their workers, well beyond mandatory compliance with national law on health and safety in the workplace, adopting a purely voluntary Health and Safety Management System. ICI Caldaie, with the latter piece, is going to become more of a reliable partner for its stakeholders, with a monitored production process in terms of environmental impact, in an environment that is more safe, healthy and wholesome. STAMP-H STAMP-S STAMP-U Heating Boilers, except for cast iron and cast aluminum boilers, as per ASME code sect. IV Power boiler construction (steam and hot water) as per cod. ASME Sect. I Pressure vessels construction in accordance with ASME code section. VIII Div.1 CE OTHER CERTIFICATIONS SELO EurAsEC TR - TS UkrSepro Module D dir. 97 /23 EC PED: Steam and hot water boilers are constructed and tested in accordance with form D of PED assurance quality system ) ICI Caldaie is accredited with ML Manufacture License for exporting B category boiler (up to 2.5 Mpa of pressure) to the Chinese market ICI Caldaie has the new TR-TS certification to export boilers to the Russia, Belarus and Kazakhstan market, as defined by the Eurasian Customs Union (EurAsEC or EvrAzES) "TS TR" ICI Caldaie has Ukrainian certification UkrSepro to export boilers to the Ukrainian market. ICI CALDAIE SpA CATALOGUE 3

3 INDUSTRIAL SUPERHEATED WATER ASX Superheated water boiler three pass reverse flame wet back firetube boiler Design pressure 4.9 or 12 bar ASX Superheated water boiler three pass reverse flame wet back firetube boiler, designed and produced especially for industrial plants. The ASX boiler is manufactured according to latest design codes and provides excellent performance, in order to satisfy special requirements of reliability, endurance and control. Standard equipment: - Pressure monitoring instrumentation unit, containing: - 2 safety valves - large dial 3 way test valve manometer - safety pressure gauge - Temperature monitoring instrumentation unit, containing: - delivery large dial thermometer - delivery thermoresistance connected to a framework thermo regulator - safety thermostat - Purging unit containing: - purge shut-off valve at flow start - Boiler electric command panel, IP 55 electrical protection, comprising: - main switch - burner switch - electronic temperature regulator for two-stage burner control - high pressure light and alarm reset button - high temperature light and alarm reset button - alarm siren Some of the product's main features are related below: - P265GH UNI EN 10028/2 and P275NH UNI EN 10028/3 quality steel boiler body welded and tested with methods approved and labeled CE in accordance with the PED 97 /23/EC directive - horizontal wetback combustion chamber with flame reversal, supported and guided by a perforated stub to ensure full wet back design; has a corrugated surface beginning with ASX 2000 models - flat tube plates with plasma drilled holes; front plate flanged towards the combustion chamber, with butt welding avoiding any T-Butt welds, for models beginning with ASX boiler shell with flanged PN 16 or PN 40 EN connections for equipment operation; equipped with inspection manhole, lifting eye bolt. - P235GH UNI EN 10216/ /2 smoke tubes welded to tube plates, equipped with helical turbulators - single steel sheet front door, thermally insulated refractive materials with high aluminum content, mounted on adjustable hinges, easily opened by hand wheel bolts without the need to remove the burner; equipped with viewing port for combustion control - steel sheet rear smoke box can be removed using equipped bolts in order to clean the smoke tubes; provided with cleaning door and chimney connection - support built form carbon steel sections able to support the entire unit. - embossed metal sheet upper walkway for accessories service, parts located above the boiler - high density, mineral wool mattress, adequate thickness thermal insulation, with embossed aluminum protective sheet mounted on a rectangular frame - supplied accessories needed for automatic operation with mechanical and hydraulic assembly for all equipment and certifications, also in compliance with the PED 97 /23/ EC Directive - electrical wiring converging to a single centralized control panel, having silicone insulated wires inserted in PVC protective sheaths all subjected to final functionality test For this product we recommend the Global Safety System GSS 72 hours Plant ancillaries: VEA Expansion vessel for superheated water Boiler ancillaries GSS 72 Global Safety System Boiler management master panel QATRXETERM01 Boiler management slave panel QATRXETERM02 For each product always indicate the code at the time of the order. For higher pressures see our commercial department. 220 ICI CALDAIE SpA CATALOGUE

4 C classe TJ33 out M out I C/ F BRUCIATORE BURNER 0 1 RIPRISTINO RESET TEMPERATURA MANDATA FLOW TEMPERATURE PV + V - F R ALLARME ALARM D E ALLARME/ALARM PRESSIONE PRESSURE ALLARME/ALARM TEMPERATURA TEMPERATURE SEZIONATORE GENERALE MAIN SWITCH ATTENZIONE E' VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN' ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTUAZIONE DELLE MISURE DI SICUREZZA in ottemperanza al D.P.R. 547 relativo alla prevenzione infortuni STOP H4 H L4 L2 L Øb H2 5 P6 N N3 N5 P2 P 12 7 N Øc H 15 H6 N4 Legend: N1 Flow N2 Return N3 Safety valve drain N4 Boiler drain N5 Safety valve connection SUPERHEATED WATER ASX INDUSTRIAL 100% Hydraulic Total Flue gas Fuel consumption Design Nominal Flow Total Characteristics efficiency pressure volume pressure pressure Power Thermal weight* product (ref. C.O.P.) drop H 2 O drop Gas Diesel fuel Nafta Model bar kw kw % mbar lt mbar Nm3/h kg/h kg/h kg ASX , , ,5 26,4 21,8 22, ASX , , ,5 39,6 32,6 34, ASX , , ,9 43,5 45, ASX , , ,5 66,1 54,4 57, ASX , , ,3 65,3 68, ASX , , ,5 105,7 87,1 91, ASX , , ,3 108,9 114, ASX , , ,7 130,7 137, ASX , , ,5 198,3 163,3 171, ASX , , ,5 231,4 190,6 200, ASX , , ,5 217,8 229, ASX , , ,6 272,3 286, ASX , , ,5 396,8 326,8 343, Dimensions H H1 H2 H4 H6 L L2 L4 P P2 P6 Øb Øc N1/N2 N1 N2 N3 N4 N5 Model mm mm mm mm mm mm mm mm mm mm mm mm mm PN DN/in DN/in DN/in DN/in DN/in ASX ASX ASX ASX ASX ASX ASX ASX ASX ASX ASX ASX ASX Characteristics product Design pressure Min-max work pressure Model bar bar ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 ASX bar ,5 Data regarding Design pressure 4.9 bar ICI CALDAIE SpA CATALOGUE 221

5 INDUSTRIAL SUPERHEATED WATER ASGX EN ( kw) SUPERHEATED water BOILER GENUINE THREE PASS Design pressure 12 bar Nominal power from 3 to 7 MW Superheated water boiler, genuine three pass wet back horizontal fire tube boiler, suitable for liquid or gaseous fuel pressurized combustion, intended for heating or process systems or with power ranging between 3000 and 7000 kw and temperatures higher than 110 C. Standard equipment: - pressure monitoring instrumentation unit, containing: - 2 safety valves - large dial 3 way test valve manometer - safety pressure gauge - temperature monitoring instrumentation unit, containing: - delivery large dial thermometer - delivery thermoresistance connected to a framework thermo regulator - safety thermostat - purging unit containing: - purge shut-off valve at flow start - boiler electric command panel, IP 55 electrical protection, comprising: - main switch - burner switch - electronic temperature regulator for two-stage burner control - high pressure light and alarm reset button - high temperature light and alarm reset button - alarm siren Some of the product's main features are related below: - P265GH UNI EN 10028/2 and P275NH UNI EN 10028/3 quality steel boiler body welded and tested with methods approved and labeled CE in accordance with the PED 97 /23/EC directive - horizontal combustion chamber with single pass flame, with corrugated section - wet back combustion reversal chamber, supported and connected to a socket of 500 mm diameter with manhole function - tube plates with drilled holes into which tubes are expanded and welded. The tube plates are completely dished after heating and butt welded to the furnace thus avoiding t-butt welds - the shell with flanged PN 16 or PN 40 EN connections for equipment operation; equipped with manhole and hand holes, and lifting eye bolts. - P235GH UNI EN 10216/ /2 smoke tubes welded to tube plates, without Turbolators - single front opening door, thermally insulated refractive materials with high aluminum content, mounted on adjustable hinges, easily opened by hand wheel bolts without the need to remove the burner; equipped with light indicator for combustion control. - insulated steel sheet rear smoke box equipped with an easily opened door can be removed using equipped bolts using brass bolts in order to clean the smoke tubes; provided with cleaning door and chimney connection - support built form carbon steel sections able to support the entire unit. - embossed metal sheet upper walkway for ancillaries service, parts located above the boiler - high density, mineral wool mattress, 80 mm thickness thermal insulation, with round embossed aluminum case. - ancillaries equipment needed for automatic operation with mechanical and hydraulic assembly for all equipment. - electrical wiring converging to a single Boiler House control panel, having silicone insulated wires inserted in PVC protective pockets all subjected to final functionality test For this product we recommend the Global Safety System GSS 72 hours Plant ancillaries: VEA Expansion vessel for superheated water Boiler ancillaries GSS 72 Global Safety System Boiler management master panel QATRXETERM01 Boiler management slave panel QATRXETERM02 Ladder and handrail Side Platform For each product always indicate the code at the time of the order. 222 ICI CALDAIE SpA CATALOGUE

6 N3 (1/2") L2 L1 L H H4 H1 H2 Øb P3 P4 P5 N1 N5 N6 N2 N6 N3 (1/2") P6 P2 N8 N3 (3/4") P Øc H6 H10 N7 N4 Legend: N1 Boiler flow N2 Boiler return N3 Equipment connections N4 System load/drain connection N5 Safety valve connections N6 Bulb sheath N7 Boiler condensate drain N8 Control cover SUPERHEATED WATER ASGX EN INDUSTRIAL Characteristics product Effective capacity Flow Thermal 100% efficiency (ref. C.O.P.) Hydraulic pressure drop (ΔT=12 C) Model kw kw % mbar lt mbar Nm3/h kg/h kg/h kg ASGX EN , ,0 333,81 274,90 289, ASGX EN , ,0 389,40 320,69 337, ASGX EN , ,0 456,31 375,78 395, ASGX EN , ,0 556,43 458,24 481, ASGX EN , ,0 667,74 549,90 578, ASGX EN , ,0 779,05 641,57 674, Total volume H 2 O Flue gas pressure drop Fuel consumption Gas Diesel fuel Nafta Total weight Dimensions H H1 H2 H4 H6 H10 L L1 L2 P P2 P3 P4 P5 P6 Øb Øc N1 N2 N1/N2 N3 N4 N5 N6 N7 N8 Model mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DN/in DN/in PN DN/in DN/in DN/in DN/in DN/in DN/in ASGX EN /2-3/ /2 1 1/4 3/4 ASGX EN /2-3/ /2 1 1/4 3/4 ASGX EN /2-3/ /2 1 1/4 3/4 ASGX EN /2-3/ /2 1 1/4 3/4 ASGX EN /2-3/ /2 1 1/4 3/4 ASGX EN /2-3/ /2 1 1/4 3/4 For higher pressures see our commercial department. ICI CALDAIE SpA CATALOGUE 223

7 INDUSTRIAL SUPERHEATED WATER ASGX EN ( kw) SUPERHEATED water BOILER, GENUINE THREE PASS WET BACK HORIZONTAL FIRE TUBE BOILER Design pressure 12 bar - Useful power from 8 to 17 MW Three pass wetback boiler suitable for liquid or gaseous fuel pressurized combustion, intended for heating or process system with power ranging between 8000 and kw and temperatures higher than 110 C. Standard equipment: - Pressure monitoring instrumentation unit, containing: - 2 safety valves - large dial 3 way test valve manometer - safety pressure gauge - Temperature monitoring instrumentation unit, containing: - delivery large dial thermometer - delivery thermoresistance connected to a framework thermo regulator - safety thermostat - Purging unit containing: - purge shut-off valve at flow start - Boiler electric command panel, IP 55 electrical protection, comprising: - main switch - burner switch - electronic temperature regulator for two-stage burner control - high pressure light and alarm reset button - high temperature light and alarm reset button - alarm siren Some of the product's main features are related below: - Boiler body built from steel quality P265GH UNI EN 10028/2 or P275NH UNI EN 10028/3 welded and tested by certified procedures - Combustion chamber horizontal single pass design with possible hot formed corrugated section - - Gas reversal chamber fully submerged wet back design, supported and stayed to the rear plate by a support pipe 500 mm diameter used as manhole for fireside access - Tube plates with drilled holes for the tubes which are first expanded and then welded; the hot gas entry to the reversal chamber is completely flanged and butt welded to the furnace, thus avoiding T-butt weld - Shell with flanged attachments PN 16 or PN 40 EN for the operating instruments; complete with upper manhole and lower headhole and lifting lugs - Convection tubes in P235GH UNI EN 10216/ /2 welded to the tube plates, without turbolators - Front smokebox built from steel plate, insulated using refractory materials with high alumina content; fitted with two separate doors internally insulated in ceramic fiber and rotating on double pin joint hinges; complete with burner hole and burner mounting plate - Rear smokebox built from steel plate insulated using refractory materials supplied with two separate doors fitted by brass bolts; complete with clearing door, flue connection, manhole for fireside access incorporating an inspection port for viewing - Base frame built from steel profile pieces for the support of the whole package - Top platform in steel checker plate for the access to the accessories installed on top of the boiler - Insulation of the shell made by thick high density rock wool slabs (thickness 100mm); outer cladding in aluminum sheet - Regulation and safety accessories included for fully automatic boiler operation; fitting and wiring of all devices - Electrical wiring by silicon insulated cables in PVC coated sheathsconverging to a unique control panel, undergoing to final test at factory For this product we recommend the Global Safety System GSS 72 hours Plant ancillaries: VEA Expansion vessel for superheated water Boiler ancillaries GSS 72 Global Safety System Boiler management master panel QATRXETERM01 Boiler management slave panel QATRXETERM02 Ladder and handrail Side Platform For each product always indicate the code at the time of the order. 224 ICI CALDAIE SpA CATALOGUE

8 INTERRUTTORE GENERALE CONSENSO BRUCIATORE PRESENZA TENSIONE AUSILIARI PANNELLO INSERITI SICUREZZA TEMPERATURA E MER G ENCY AUSILIARI BRUCIATORE INSERITI SICUREZZA PRESSIONE H H1 H2 Øb P6 P P3 P4 P5 N1 N11 N5 N2 P2 N3 (1/2") N4 H10 Øc H6 L2 L1 L SUPERHEATED WATER ASGX EN Legend: N1 Boiler flow N2 Boiler return N3 Equipment connections N4 System load/drain connection N5 Safety valve connections N6 Regulating and safety thermostat connections N7 Security pressure gauge connection (not supplied) N8 Control cover N11 Minimum level probe connection (not supplied) INDUSTRIAL Characteristics product Effective capacity ** Flow Thermal 100% efficiency (ref. C.O.P.) Hydraulic pressure drop (ΔT=12 C) Model kw kw % mbar <lt mbar Nm3/h kg/h kg/h kg ASGX EN , ASGX EN , ASGX EN , ASGX EN , ASGX EN , , ASGX EN , ASGX EN , ASGX EN , , ASGX EN , , ASGX EN , Total volume H 2 O Flue gas pressure drop Fuel consumption Gas Diesel fuel Nafta Total weight Dimensions H H1 H2 H6 H10 L L1 L2 P P2 P3 P4 P5 P6 Øb Øc N1 N2 N1/N2 N3 N4 N5 N6 N8 N11 N7 Model mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DN/in DN/in PN DN/in DN/in DN/in DN/in DN/in DN/in DN/in ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 ASGX EN /2-3/ /2 3/4 1/2 1/2 For higher pressures see our commercial department. *** Ratings related to methane gas; for diesel or naphtha operation the norm can provide a downgrading. For more information contact our commercial department. ICI CALDAIE SpA CATALOGUE 225

9 SYSTEM BOILER MANAGEMENT MASTER PANEL BOILER MANAGEMENT MASTER PANEL Control panel for traditional and condensing boilers with a microprocessor PCB with upgradeable firmware Standard equipment: - Main switch - Burner operation switch (0-1) - Safety thermostat CE / ISPESL 110 C (115 C for the Russian market) - Boiler flow PT1000 probe - Boiler return PT1000 probe - Manifold PT1000 probe - External probe - Boiler remote control modem (data SIM and optional antenna excluded) QATRXETERM01 Available for industrial boilers model: SUPERHEATED WATER BOILERS - ASX - ASGX EN HOT WATER BOILERS - TNX - TNX EN - TNOX - TNOX EN - TNOX.e - TNOX.e EN - TNOX BT COND - REX REX F ( ) Main features of PCB: - Management of single-stage, two-stage and three-stage burners, modulating with three-point or 0-10 Volt control - Climatic control of the flow temperature with optional external probe - 2 programmable outputs (230Vac / 2 A) configurable for: - boiler circulator (with thermostat or optional probe) - boiler circulator - anti-condensate circulator - direct area system circulator - mixed area circulator - cascade manifold circulator - PT1000 boiler probe input - 2 programmable inputs configurable as: - PT1000 probes (boiler, mixed area, fumes, etc.) - digital input - Programmable input configurable as: - NTC probe - digital consent - Management of mixing valve with 0-10 Volt control (unless a modulating burner with 0-10 Volt control is included) - Management of three-point mixing valve (unless a single-stage or modulating burner with 0-10 Volt control is included) Volt input programmable for: - digital input - remote control of the boiler temperature V transducer display - Cascade management (with master function) - Anti-lock pumps - Thermal inertia discharge - Fume probe control - Anti-frost protection - Refilling meters Communication - Modem connector - USB port - RS485 to connect the board to a possible Master (QATRXETERM01/Nereix) - RS485 connection to connect the board to any slaves (QATRXETERM01 / QATRXETERM02) 230 Vac Power supply 12 ICI CALDAIE SpA CATALOGUE

10 SYSTEM BOILER MANAGEMENT SLAVE PANEL BOILER MANAGEMENT SLAVE PANEL Control panel for traditional and condensing boilers with a microprocessor PCB with upgradeable firmware Standard equipment: - Main switch - Burner operation switch (0-1) - Safety thermostat CE / ISPESL 110 C (115 C for the Russian market) - Boiler flow PT1000 probe - Boiler return PT1000 probe QATRXETERM02 Available for industrial boilers model: SUPERHEATED WATER BOILERS - ASX - ASGX EN HOT WATER BOILERS - TNX - TNX EN - TNOX - TNOX EN - TNOX.e - TNOX.e EN - TNOX BT COND - REX REX F ( ) Main features of PCB: - Management of single-stage, two-stage and three-stage burners, modulating with three-point or 0-10 Volt control - Climatic control of the flow temperature with optional external probe - 2 programmable outputs (230Vac / 2 A) configurable for: - boiler circulator (with thermostat or optional probe) - boiler circulator - anti-condensate circulator - direct area system circulator - mixed area circulator - cascade manifold circulator - PT1000 boiler probe input - 2 programmable inputs configurable as: - PT1000 probes (boiler, mixed area, fumes, etc.) - digital input - Programmable input configurable as: - NTC probe - digital consent - Management of mixing valve with 0-10 Volt control (unless a modulating burner with 0-10 Volt control is included) - Management of three-point mixing valve (unless a single-stage or modulating burner with 0-10 Volt control is included) Volt input programmable for: - digital input - remote control of the boiler temperature V transducer display - Cascade management (with master function) - Anti-lock pumps - Thermal inertia discharge - Fume probe control - Anti-frost protection - Refilling meters Communication - Modem connector - USB port - RS485 to connect the board to a possible Master (QATRXETERM01/Nereix) - RS485 connection to connect the board to any slaves (QATRXETERM01 / QATRXETERM02) 230 Vac Power supplì ICI CALDAIE SpA CATALOGUE 13

11 SYSTEM SERVICE SERVICES: BASIC AND PLUS SERVICE KIT The boiler and system management control panels include a first configuration, performed by ICI Caldaie engineers, on the installation site (only for Italy). The devices can be offered with the following optional services: - Service Kit basic (esk); - Service Kit plus (esk+). Service Kit basic (esk) The service can be purchased before or after the commissioning phase and includes: - Modem installation beside the control panel. - Possible installation of remote antenna. - Functional check of the control panel and the connected devices. - SIM card installation for the remote connection to the system. The SIM card is activated for one year and the customer can renew the services. - Through remote connection with Service Centre, device performance and alarm configuration and the possible setting of the mobile phone numbers for sending alarm messages can be done. - Remote assistance for checks and changes on the configuration is available. The customer, purchasing on the user licence of the software eterm PC manager, can use the internet connection for remotely monitoring and controlling the plant. The service can be provided only if the devices are located in a place where GSM and GPRS connection is stable. The electronic devices will be covered by warranty during the service independently from the delivery date of the technology. Service Kit plus (esk+) In addition to the basic Service Kit, this service gives to the customer a synoptic visualization and the remote control on a web page of the power plant. The dedicated web page or pages will be realized based on the thermal plant scheme given. The synoptic can be visualized from any PC, tablet or smartphone connected to internet (the browser must be compatible). All the historic data will be recorded and saved on the web and the customer can visualize them on plots and tables. The service will last one year and it can be renewed. N.B. - The conditions indicated in this catalogue can be different from those reported in specified service contract. 18 ICI CALDAIE SpA CATALOGUE

12 SYSTEM SERVICE Example of synoptic configuration 19.9 C CHILLER GENERAL CONSENT DHW CONSENT CLOSED CLOSED SEASON 15.7 C EXTERNAL TEMPERATURE P4 HEATING FLOW 35.0 C 26.2 C P2 P1 SETPOINT 35.0 C MODULATING RATE % SETPOINT 50.0 C MODULATION RATE 81,7 % 49.9 C EV1 AB EV2 AB P5 DHW OUTLET 43.1 C P3 DHW REQUEST closed 58.4 C NUMBER OF START HOURS OF OPERATION 7738 hh SETPOINT 65.0 C MODULATION RATE 58,4 % HEATING REQUEST OPEN ICI CALDAIE SpA CATALOGUE 19

13 INDUSTRIAL ANCILLARIES GLOBAL SAFETY SYSTEM GSS 72 FOR SUPERHEATED WATER BOILERS Comprehensive safety system, designed and built to ensure the overall safety of superheated water boiler operation, in line with the new directive CE on the operation without supervisor for 72 continuous hours. The system consists of a series of equipment assembled and electrically and hydraulically tested at our plant. All provided material, with particular regard to electrical panel and electrical system, is made in accordance with European Regulations in force, more specifically: - directive 97/23/CE - directive 2014/35/UE - directive 2014/30/UE - norm EN :2006 The whole system will be labeled CE by the Notified Body as a whole in accordance with the European Directive 97/23/EC and tested at our factory with functional parameter setting * Warning: the GSS 72/2X system is equipped with Modbus commu-nication interface for connection to the boiler with modem for connection via GSM / GPRS (code QBET01) or for connection via LAN (code QMBET02). It is also complete with the ESK+ eterm service which allows the re-mote management of the boiler through The boiler management will be viewable from any PC, tablet or smartphone connected to the Internet. System composition and main features A. Pressure security unit designed to prevent allowable pressure exceeding, composed of: - 1 high pressure safety "Fail Safe" pressure switch - 1 low pressure safety "Fail Safe" pressure switch - 1 burner block relay for high pressure with manual reconnection - 1 burner block relay for low pressure with manual reconnection B. Temperature control unit designed to prevent allowable pressure exceeding, composed of: - 1 high pressure safety "Fail Safe" thermostat - 1 burner block relay for high temperature with manual reconnection - 1 thermoresistance on delivery pipe - 1 thermoresistance on return pipe - 1 PLC for direct control of the burner (two stage) C. Level safety unit able to prevent lowering of boiler level, composed of: - 1 low level "Fail Safe" probe - 1 burner block relay for low level with manual reconnection D. Management system certificated for safety chain management, able to monitor, display and transmit at a distance status and alarm signals, containing: - inserted boiler - control panel power supply - boiler temperature view - high pressure security block - high temperature security block - low level security block - low circulation security block - operation burner - burner block 284 ICI CALDAIE SpA CATALOGUE

14 INDUSTRIAL PLANT ANCILLARIES VEA EXPANSION VESSEL FOR SUPERHEATED WATER Design pressure 5 or 12 bar Designed to absorb the volumetric changes of the water contained in the system, to check the level and pressurise it with compressed air or nitrogen. Consisting of a carbon steel tank with a cylindrical vertical shape with rounded bottoms, constructed in accordance with Directive PED 97/23/EC, complete with support legs, inspection hatch and connections. Painted exterior finish. Standard ancillaries - pressure control instrumentation consisting of: - 1 PED 97/23/EC certified safety valve - 1 pressure gauge with three-way test valve - 1 adjustment pressure switch - 1 PED 97/23/EC type approved safety pressure switch with manual rearm - air or nitrogen supply ramp consisting of: - 1 air/nitrogen intake solenoid valve - 2 nitrogen release solenoid valves - 1 check valve - level control instrumentation consisting of: - 1 refilling pump start probe (pump not supplied) - 1 refilling pump stop probe (pump not supplied) - 1 level low alarm probe - 1 high level alarm probe - 1 level indicator - electric control panel, IP 54 protection rating, consisting of: - main disconnection switch - electric filling pump power switch (off-manual-automatic) - level control relay - level low alarm relay with manual rearm - high pressure alarm indicator light and rearm button - level low alarm indicator light and rearm button - alarm siren 312 ICI CALDAIE SpA CATALOGUE

15 H PLANT ANCILLARIES VEA INDUSTRIAL D Tota Design Design Total Characteristics D H volume pressure temperature weight product Model lt bar C mm mm kg VEA 300/5 EXPANSION VESSEL 300 LT. 5 BAR VEA 500/5 EXPANSION VESSEL 500 LT. 5 BAR VEA 1000/5 EXPANSION VESSEL 1000 LT. 5 BAR VEA 1500/5 EXPANSION VESSEL 1500 LT. 5 BAR VEA 2000/5 EXPANSION VESSEL 2000 LT. 5 BAR VEA 2500/5 EXPANSION VESSEL 2500 LT. 5 BAR VEA 3000/5 EXPANSION VESSEL 3000 LT. 5 BAR VEA 4000/5 EXPANSION VESSEL 4000 LT. 5 BAR VEA 5000/5 EXPANSION VESSEL 5000 LT. 5 BAR VEA 6000/5 EXPANSION VESSEL 6000 LT. 5 BAR VEA 8000/5 EXPANSION VESSEL 8000 LT. 5 BAR VEA 9000/5 EXPANSION VESSEL 9000 LT. 5 BAR VEA 10000/5 EXPANSION VESSEL LT. 5 BAR VEA 300/12 EXPANSION VESSEL 300 LT.12 BAR VEA 500/12 EXPANSION VESSEL 500 LT.12 BAR VEA 1000/12 EXPANSION VESSEL 1000 LT.12 BAR VEA 1500/12 EXPANSION VESSEL 1500 LT.12 BAR VEA 2000/12 EXPANSION VESSEL 2000 LT.12 BAR VEA 2500/12 EXPANSION VESSEL 2500 LT.12 BAR VEA 3000/12 EXPANSION VESSEL 3000 LT.12 BAR VEA 4000/12 EXPANSION VESSEL 4000 LT.12 BAR VEA 5000/12 EXPANSION VESSEL 5000 LT.12 BAR VEA 6000/12 EXPANSION VESSEL 6000 LT.12 BAR VEA 8000/12 EXPANSION VESSEL 8000 LT.12 BAR VEA 9000/12 EXPANSION VESSEL 9000 LT.12 BAR VEA 10000/12 EXPANSION VESSEL LT.12 BAR N.B. L'abbinamento tiene in considerazione il solo volume d'acqua della caldaia. ICI CALDAIE SpA CATALOGUE 313

16 TJ33 out M out I C/ F BRUCIATORE BURNER 0 1 RIPRISTINO RESET TEMPERATURA MANDATA FLOW TEMPERATURE ALLARME ALARM F R PV + - D E V ALLARME/ALARM PRESSIONE PRESSURE ALLARME/ALARM TEMPERATURA TEMPERATURE SEZIONATORE GENERALE MAIN SWITCH ATTENZIONE E' VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN' ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTUAZIONE DELLE MISURE DI SICUREZZA in ottemperanza al D.P.R. 547 relativo alla prevenzione infortuni STOP TJ33 out M out I C/ F BRUCIATORE BURNER 0 1 RIPRISTINO RESET TEMPERATURA MANDATA FLOW TEMPERATURE PV + V - F R ALLARME ALARM D E ALLARME/ALARM PRESSIONE PRESSURE ALLARME/ALARM TEMPERATURA TEMPERATURE SEZIONATORE GENERALE MAIN SWITCH ATTENZIONE E' VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO TENSIONE EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN' ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTUAZIONE DELLE MISURE DI SICUREZZA in ottemperanza al D.P.R. 547 relativo alla prevenzione infortuni STOP SYSTEM LAYOUTS INDUSTRIAL System layouts for heating closed circuit and DHW production, ASX, ASGX EN, TNX, TNOX e TNOX.e boilers F Description: 1. Boiler 2. Security manometer 3. Thermometer 4. Manometer 5. Safety thermostat 6. Safety valves 7. Burner 8. Fuel block electrovalve 9. Boiler drain 10. Collector supply 11. Return 12. By-pass valve 13. Flow switch 14. Water supply 15. Water softener 16. Water load valve 17. Water supply tank 18. Water level regulator tank 19. System replenishing pump 20. Closed expansion vessel 21. Level indicators 22. Manometer 23. Air supply pressure gauge 24. Security manometer 25. Level regulator probe 26. Expansion vessel safety valve 27. Expansion vessel drain 28. Air supply 29. Air supply valve 30. Use 31. Recirculation pump 32. Heat exchanger 33. D.H.W. accumulation System layouts for heating closed circuit, ASX, ASGX EN, TNX, TNOX e TNOX.e boilers 13 F Description: 1. Boiler 2. Security manometer 3. Thermometer 4. Manometer 5. Safety thermostat 6. Safety valves 7. Burner 8. Fuel block electrovalve 9. Boiler drain 10. Collector supply 11. Return 12. System pumps 13. Flow meter 14. Water supply 15. Water softener 16. Water load valve 17. Water supply tank 18. Water level regulator tank 19. System replenishing pump 20. Closed expansion vessel 21. Level indicators 22. Manometer 23. Air supply pressure gauge 24. Security manometer 25. Level regulator probe 26. Expansion vessel safety valve 27. Expansion vessel drain 28. Air supply 29. Air supply valve 30. Use 31. Recirculation pump More diagrams can be downloaded from the designated area of website ICI CALDAIE SpA CATALOGUE 319