High pressure hot-air generator KD-series

Transcription

1 Hot-air circulion correspondence Final edition of the electric hot-air generor!! Clog High pressure hot-air generor KD-series Kansai Electric He Co., LTD. Rapid hot-air removing wer drying by the nozzle Air-speed : 120m/s Furthermore, hot-air circulion became possible. High efficiency multistage blower installion Discharge air-speed is more thna 12kPa He exchanger can be tached Inverter is installed to all type 165䢛C Hot-air circulion correspondence Resisting pressure HEPA filter unit Hot-air generor

2 .The following specificion may change without notice by product improvement. Photographs of P.1 - P.3 are all the standard type. * Noise value measurement method : Hose of 2m are connected to the inlet and outlet of the hot-air generor, and the hose of the outlet is connected to the oven in the general office. And, the average value th was measured in 4 places th parted 1.5m from the hot-air generor is entered. Common specificion He exchanger.kd High pressure hot-air generor Standard specificion list Remote controller Ring - Continuion Insulion - Class E, B, F etc. It differs by the model and type. Suction from side by the tachment of 90ﾟelbow (Accessories) Remote controller Remote controller Ambient temp. - 0ﾟC - +40ﾟC Ambient humidity - 85% R.H. (Non- condension) Energy conservion - Hot-air circulion type, Inverter control of the blower, Mode of intermittent operion, Demand signal function, Switching function of heer output Inside image Discard filter cartridge F-81P * Demister filter cartridge F-81S * Installion - Place where is not exposed to rain and wind (Indoor). Level condition He can be collected more than 40% by taching the he exchanger the time of the drying of organic solvent and plentiful moisture. Inspection window Heer control method - PID control by the pointless contactor hot-air Continuion use max. hot-air temp. - Measurement the outlet sensor position of the hot-air generor Each entry value - Guarantee value by measurement KD Hot-air generor Remote controller () Fixion metal fittings Fixion metal fittings Max. consumption electric power is the value th summed up the heer capacity and blower capacity. Please refer to figure of P5. filter for exchange 81-P (10 pcs.) TSK-PN Nozzle Inverter installion, Transformion type of % by the up-down key 56dB min. air volume - 66dB max.air volume 59dB min. air volume - 70dB max.air volume Inverter installion, Transformion type of % by the up-down key Inverter installion, Transformion type of % by the up-down key 59dB min. air volume - 73dB max.air volume Inverter installion, Transformion type of % by the up-down key Inverter installion, Transformion type of % by the up-down key Standard installion Standard installion 59dB min. air volume - 75dB max.air volume Heing exchange merial and - flange : SUS Outside : ZAM Resisting pressure HEPA filter unit for High pressure hot-air generor 64dB min. air volume - 75dB max.air volume ( the ground terminal) 61dB min. air volume - 77dB max.air volume Max. use temp. (Radiion side inlet max. Max. use air volume Bore of inlet and outlet od radiion and he receiving side Merial Mching hot-air generor Clean air of the collection efficiency more than 99.97% 0.3μm Correspondence possibility Voltage : 200V : Designed abnormal voltage Heer capacity : 5kW C : controller Service terminal Stop switch Process temp. display External temp. control lamp Hot-air switch Setting temp. display External sensor lamp Blow switch control display Overhe lamp Timer operion switch Timer setting display Temp. abnormal lamp Timer stop switch Heer lamp abnormal lamp External operion switch Temp. alarm lamp capacity : 1.5kW Test button Mode switch of the blower HY : High pressure hot-air circulion Digital pressure sensor Installion to KD-82H2-82H5 Direction of the outlet of the hot-air generor and inlet of the blower (only LB) of the hot-air generor is left side and inlet of the blower is back-right side in the condition th the controller was seen from the front. Outside air Order Control panel of high visibility Power supply : 3 High efficiency he exchanger (Discharge air-speed of 120m/sec is possibility.) Type (Standard) Power supply 50/60Hz Heer capacity (Current A 200V) Explanion of the type Hot-air collection Rapid removing wer drying system ( remote cable 10m) Please refer to figure of P5. Auto-temp. control range - Continuion use max. hot-air temp. (Accuracy 1%FS) Bore of the hot-air outlet Bore of the blower inlet *2 Ring performance Max. air volume Max. stic pressure suction air temp. hot-air circulion control method of the multistage blower Capacity of the motor Ring current of the motor (At 200V) Digital pressure sensor model Noise At 100% hot-air circulion (Vibrion noise measure completion) Kind of the power cable * Size (Cable length 5m) Weight Abnormal voltage specificion 50/60Hz Demand signal function Control number Outside air All switches aqnd lamps are lighted as for the calog. 2 Accessories : Flange for the outlet, Flange packing, Heproof silicon gasket, and Glass tape for air leakage prevention. Discharge side air pressure of the blower is displayed directly. Warning sound sounds when the discharge air pressure exceeded continuion usable max. discharge pressure. And, the blower abnormal lamp is flickered and all operion is stopped when this condition was gone on with for 10 minutes. (Only KD-82H5., Discharge side air pressure is only displayed about KD-82H2 and 82H3.) External input-output terminal for KD-72H3-82H5 External sensor connection terminal, external control input terminal, operion and abnormal signal output terminal are standard and be equipped. External input and output terminal for KD-24H3 and 56H3 Blow output Connector for remote controller Hot-air output Temp. abnormal output Discharge sensor (K-type thermocouple) Temp. alarm output abnormal output External sensor (K-type thermocouple) Overhe output Output common External temp. control External operion ON/OFF External heer ON/OFF Input common Blow output Hot-air output Temp. abnormal output Temp. alarm output abnormal output Overhe output Output common Inside relay For SSR drive reverse action output type temp. controller. Input voltage : DC12-24V Terminal voltage : DC12V less than 3.6mA (Contact for unvoltage slight load). ON by close. Contact capacity : DC5V more than 10mA, DC3V less than 1A. Output common total : 3A (Output by unvoltage contact signal). Close when the action is abnormal. Terminal for remote controller Terminal lower Inside relay Terminal upper External operion ON/OFF External heer ON/OFF Input common External temp. control External sensor (K-type thermocouple) Attention : Please do not short-circuiting because voltage DC24V has occurred between the terminal B9-B10. Option (Order) Remote controller Remote cable 10m Highly efficient for hot-air circulion Remot controller th was established to the place where parted from the control panel of the hot-air generor can be controlled simultaneously. This can be used the repetition by washing the demister cartridge. Oil mist can be removed more than 75%. (The rio by my company test.) This is equipped tandard to KD-82H5. Dust collection efficiency : Oil mist of more than 5μm can be removed 85%. (The rio by my company test.) Oil th was accumuled into the filter can be discharged easily from the drain cap. Mching hot-air generor Demister cartridge Contact capacity : DC5V more than 10mA, DC3V less than 1A. Output common total : 3A (Output by unvoltage contact signal). Close when the action is abnormal. Terminal voltage : DC24V less than 7mA (Contact for unvoltage slight load). ON by close. For SSR drive reverse action output type temp. controller. Input voltage : DC12-24V Please use in accordance with the use example and connectin example after specificion is understood sufficiently by the operion manual when the service terminal is used. Discard filter pcs. Saving electricity and energy conservion realizion Differential preassure gauge () Mching type Only KD-82H2, 3 Demand signal function Operion is switched to the heer output (0-100%) and saving electricity operion by inverter frequency (30-60Hz) th was set up optionally by the demand signal switching mode when the demand signal (Unvoltage contact signal) was input from the outside. (Heer is opered only 1 circuit when heer output was set up to less than 50%.) Heer output switching function Filter for the exchange : 81-P with adjuster Combinion example Demand signal function and Heer output switching function installion Demister cartridge (Spare part) Ajust range Max. 15mm rise possibility Heer output is set to 0-100% (heer is opered 2 circuits) or 0-50% (heer is opered 1 circuit) by the heer output switching switch. Characteristic This is the resisting pressure type filter unit th has collection efficiency of more than 99.97% 0.3μm and was installed heproof HEPE filter. Useless maintenance do not occur because the Differential pressure gauge th shows the exchange time of the filter is equipped standard. Life of the high-class HEPA filter becomes long because the removing method becomes 2 stages in the case th this uses the same time as the same time as the high pressure hot-air generor. This can use to the he source of the clean room, drying of the medicine and food. And, this can use to drying of the tank, hopper, sprayer dryer, and tank lorry for the medicine conveyance th requires pressure. Max. use hot-air temp. 250ﾟC the inlet pf HEPA filter unit Collection efficiency Processing air volume First pressure loss Final pressure loss Bore of outlet Bore of inlet Resisting pressure He insulion method Merial Mching hot-air generor Weight of spare filter Removing (At the ring air volume) (Rough standard in exchange time) ( flange) ( flange) ( flange) ( flange) About Air he insulion method by double structure Filter : Glass paper, Filter case : SUS304, Angle : SS+Coing

3 Explanion of the performance curve Multistage blower th can draw the characteristic of electric motor output to the maximum was developed the time of hot-air circulion in comparison with the conventional product and general heproof blower. Performance of the maximum is demonstred the time of hot-air circulion because the sufficient air volume and stic pressure are secured (Industry first). This is the discharge side performance when the suction temp. is 20ﾟC. Black and orange curve are the stic pressure curve when the air volume control is biggest (At 60Hz). Black curve is the stic pressure curve when the suction temp. is 20ﾟC and orange curve is the stic pressure curve when the suction temp. is 165ﾟC. (Heer power is OFF and this was converted to 20ﾟC 1m.) Red curve is the discharge hot-air temp. when the heer power is input 100%. Temp. less than this curve is adjusted freely by the temp. controller. is the use limit. This machine can not be used more than temp. and less than air volume. Stic pressure Temp. Stic pressure Temp. More than 450mm 2200 More than 450mm More than 450mm Power cable 5m Drain cap More than150mm More than 200mm Fl-type fixion metal fittings (SUS) For fixion to the corner and upper edge dept. of the oven For fixion to the floor For fixion to the corner and upper edge dept. of the oven Stic pressure Various fixion method th combined to the installion place. L-type fixion metal fittings (SUS) Fl-type fixion metal fittings (SUS) For fixion to the floor Long hole M M Power cable 5m Long hole Various fixion method th combined to the installion place. More than 200mm Drain cap L-type fixion metal fittings (SUS) More than150mm Temp. Stic pressure Temp. More than 450mm : KD-82H3 Hanging position Hanging position This can exchange with the flange elbow of the belonging. 90ﾟ Elbow with flange (Accessories) Eye bolt Eye bolt M10 Discard filter cartridge Demister cartridge Control panel cover Control panel cover More than 200mm Drain cap For Heproof blower Cooling air inlet Inspection window Power cable 5m Fixion metal fittings Free 130 Fixion) Adjuster (Adjust rang Max. 130mm rise possible) Please order separely about the figure of KD-72H3 and KD-82H3. More than 200mm Adjuster Hour meter installion : Measuring of the product arithmetic operion time of the blower [ Accessories (For maintenance of blower) ] V-belt 4pcs. (3V-560) Bearing 2pcs. (Load side 6308ZZ, Opposite load side 6304ZZ) Power cable 5m Adjust rang Max. 10mm rise possible

4 Highly efficient nozzle Effect is demonstred to hot-air rapid removing wer and drying by combining with the KD-series. Four kinds of nozzles made of aluminum and stainless steel are available. TSK-PN nozzle High blow nozzle Energy conservion type This is the nozzle made of the aluminum of the energy conservion type th can obtain high air-speed by very low pressure loss because this is light and has the simple inside structure. : 50PN, 65PN, 75PN Please refer to the calog No.10-1 for details. High blow nozzle SUS Small size type Blow nozzle This is the highly efficient nozzle made of the aluminum th disorder of the air-speed of the right and left is most few. This can be used in the ministry to the small size type. : 15AL, 25AL, 40AL, 50AL Please refer to the calog No.10 for details. This is the nozzle made of stainless steel of the simple structure, low pressure loss, and large air volume type. Long type, ge type etc. can be produced by welding the nozzle and connecting. : 65SUS, 75SUS, 100SUS, 125SUS Please refer to the calog No.10-3 for details. This is the nozzle made of stainless steel of the compact, high accuracy, and high temp. specificion, This can be used in the ministry to the small size type. : 25DS, 38DS, 50DS Please refer to the calog No.10-1 for details. Specificion Name Merial Heproof temp. Resisting pressure Bore of the air inlet Slit length Slit width Accuracy ring Characteristic Energy conservion type Small size type TSK-PN nozzle High blow nozzle SUS High blow nozzle Blow nozzle Made of Aluminum Made of Stainless steel Made of Aluminum Made of Stainless steel Low pressure loss, Light Low pressure loss, Large air volume, Long type Highly efficient, Going straight, Ministry High temp., Ministry Improvement da in moisture drying time KD-series can discharge the high speed hot-air of max. air-speed 120m/s by concomitantly using with the our company nozzle because the blower th has a high stic pressure is installed. Measurement condition Ambients temp. : 28 C Ambients humidity : 52% The air pressure : 1010hPa Object : Quick-drying WATER PAINTING BRUSH PAPER W150*D100 Wer volume : About 16g (Spraying with the sprayer) Hot-air generor : KD-24H3( C-1.5HY-LB) TSK-PN nozzle : 50PN Distance of the object and nozzle : 50mm Energy conservion by hot-air circulion!! Discharge air-speed of Nozzle Doldrums Moisture drying time Discharge air-speed of Nozzle Moisture drying time Discharge air-speed of Nozzle Moisture drying time Discharge air-speed of Nozzle Moisture drying time He collection booth By combining High pressure hot-air generor KD-series Moisture drying time is shortened to 1/6-1/120!!

5 Energy conservion effect in the removing wer drying system by High pressure hot-air generor Energy conservion effect by using the he exchanger together Energy conservion effect by hot-air circulion Case of One way : 5.97Nm 3 /min Discharge temp. : 200ﾟC (Hot-air generor) Outside temp. : 20ﾟC 5.97Nm 3/min * (200ﾟC-20ﾟC) / 46 = 23kW 23kW * Electricity charges JPY20/kW = JPY460 In the case th the exhaust of about 20% was collected by the he exchanger hot-air circulion Collection air volume : 1.2Nm 3/min Collection temp. : 60ﾟC 1.2Nm 3 /min * (60ﾟC-20ﾟC) / 46 = 1kW 1kW * Electricity charges JPY20/kW = JPY20 JPY20/1hour is economized in compared with conventional one way operion. Fresh air In the case th the exhaust of about 80% was collected by the he exchanger and hot-air circulion : 5.97Nm 3 /min Discharge temp. : 200ﾟC (Hot-air generor) Circulion temp. : 120ﾟC 5.97Nm3 /min * (200ﾟC-120ﾟC) / 46 = 10kW 10kW * Electricity charges JPY20/kW = JPY200 He exchanger HEXU5 JPY460 - JPY200 = JPY260 fan JPY260/1hour is economized in compared with conventional one way operion by hot-air circulion. Hot-air circulion Hot-air circulion TSK-PN nozzle 75PN * 3 pcs. Discharge air-speed : 100m/s Discharge temp. : 180ﾟC Necessary air volume : 3.3m3 /min (1.99Nm3/min) *At 1 pc. Necessary stic pressure : 8kPa High pressure hot-air generor KD-82H2 Heer capacity : 30kW capacity : 5.5kW Consumption electricity capacity of 57% and cost of JPY260/1hour can be cut in comparison with the hot-air generor of conventional one way specificion because KD-series th multistage blower of the hot-air circulion type was installed was adopted. (Our rio) Fresh air Automic conveyance type washing machine Removing wer drying introduction example Removing wer drying room Wer is removing by strong air and is dried by the hot-air in the ministry (Few High blow nozzle) because High pressure ht-air generor is introduced to the removing wer hot-air drying room. FW-filter High efficiency he exchanger HEXU-sries Hot-air drying room Washing vessel Line speed 30m/min 5-10% High blow nozzle Discharge air-speed 100m/s Discharge temp. 100㺽C Discharge air-speed 50m/s Hot-air temp. 120㺽C Please evacue forcibly without fail inside the removing wer room because drop of wer th sctered is floing in the fog ste. Please establish the hot-air drying room. And, the parts of compliced earmarking can dry completely with energy conservion by adopting the hot-air circulion system with the hot-air generor. Fresh sir 5-10% High pressure hot-air generor KD-series Hot-air generor TSK-C series

6 High pressure hot-air generor of Industry first, Correspondence to hot-air circulion, and Ultra energy conservion Old type TSK-H series New type KD- series Vortex blower High efficiency multistage blower Hot-air can not to circule He exchanger can not be tached Hot-air to 165 C can circule He exchanger can be tached In comparison with TSK-H series Energy conservion of Max. 80% In comparison with TSK-H series Energy conservion of Ave. 40% Vortex blower th consumption electric power is big is installed Multistage blower th consumption electric power is small is installed Ultra energy conservion was merialized by Hot-air circulion In comparison with Vortex blower Energy conservion of Max. 56% (Our rio) High pressure hot-air generor of hot-air circulion specificion has been developed newly. Hot-air circulion of max. 165 C can be correspond the inlet of the multistage blower. Consumption electric power of 50% - 80% can be economized in comparison with one way operion by the applicion of the hot-air. We recommend the use of the he exchanger in the case th organic solvent (Explosiveness solvent) and plentiful moisture are included to the gas th is heed. he of the exhaust gas is used effectively by taching the he exchanger. Energy of ave. 40% can be cut when HEXU-series is used in comparison with one way operion. Preeminent energy conservion effect is demonstred in the high speed hot-air system because the high pressure hot-air can circule by the adoption of multistage blower and the he exchanger is tached. (Example) Cost-down by hot-air circulion (Our rio) Electricity charges of case th : KD-56H3 was driven with one way. Heer capacity : 12.5kW Heer output : 100% 12.5kW * JPY20/kW (Electricity charges) = JPY250/hour (Max.) Electricity charges of case th 80% of he were collected by hot-air circulion. 12.5kW * 0.2 * JPY20/kW (Electricity charges) = JPY50/hour Cost-down of JPY200/hour in comparison with one way Electricity charges of case th 40% of exhaust he were collected by the he exchanger. 12.5kW * 0.6 * JPY20/kW (Electricity charges) = JPY150/hour Cost-down of JPY100/hour in comparison with one way Installion of the high efficiency multistage blower * Electricity charges are calculed with JPY20/hour per 1kWh. Multistage blower is very ideal high efficiency blower of low noise and low generion because it is tached the several steps light impellers made of aluminum to 1 motor shaft. (Energy conservion) Vortex blower th has very high pressure is installed to old type TSK-H series. But, the air volume is few constructionally and hot-air can not circule. Furthermore, the affinity with the inverter is bad and A part of motor output becomes the high noise of high frequency and there is generion. Consumption electric power of more than 50% can be reduced in the case th themotor shaft output of the multistage blower and vortex blower are compared the same pressure. (Example) Cost-down by high efficiency multistage blower (Our rio) 3 Necessary air volume : 4.8m /min Necessary stic pressure : 10kPa Electricity charges of case th the vortex blower of equal performance was used. Necessary motor capacity 5kW * JPY20/kW (Electricity charges) = JPY100/hour Electricity charges of case th the multistage turbo-blower was installed to KD-56H3 was used. Necessary motor capacity 2.2kW * JPY20/kW (Electricity charges) = JPY44/hour Cost-down of JPY56/hour in comparison with the vortex blower * Electricity charges are calculed with JPY20/hour per 1kWh.

7 A part the exhaust To hot-air circulion of rapid removing wer drying process Usage example Fresh air High pressure hot-air generor TSK-PN nozzle Removing wer drying of the can etc. Removing wer drying of the bottle etc. Removing wer drying of the printed circuit board Removing wer drying of the heing exchange fin Removing wer drying of the film and printing Removing wer drying after the washing of the tray Removing wer drying of the vegetable etc. Energy of max. 80% can be cut by the conventional rapid hot-air removing wer drying process is changed from the one way system to hot-air circulion system. Condension removal and drying of the steel board Removing wer drying of the basket Removing wer drying after the washing of the mesh conveyor Removing wer drying of the wire merial Hot-air removing wer drying of ple glass Drying of the pellet inside the hopper Air curtain the opening and closing of the factory entrance shutter in winter Hot-air removing liquid drying after the acid cleaning in the rolling process Production & Sales Hot-air generor Kansai Electric He Corp. 4-18,Takaidanishi 5-chome, Higashiosaka-city, JAPAN TEL : FAX : URL :