Nasense Labs Private Limited. Facility Equipment List

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1 Address Contact Details Plot Numbers 24 & 25 Security: SV Cooperative Industrial Estate, Jeedimetla Stores: Quthubullapur (M), Hyderabad Corporate Office: Andhra Pradesh, India Fax:

Approval Page for Activity Employee Details Role in the Company Date Signature Preparation Anvesh Lanka Business Development Manager March 14, 2013

2 Approval Page for Activity Employee Details Role in the Company Date Signature Preparation Anvesh Lanka Business Development Manager March 14, 2013 Review Arjun Gottumukkala Plant Manager March 15, 2013 Goutam Gottumukkala Managing Director Approval March 18, 2013 GRK Raju Chairman Version 1.0 Page 1

3 Contents Approval Page for... 1 Table of Contents... 2 Equipment ID Codes... 3 Reactors... 8 Important Process Equipment Autoclaves Blenders Centrifuges Pulverisers Traps Other Process Equipment Dryers Filters Heat Exchangers Weighing Machines Pumps Tanks and Vessels Quality Control Lab Research and Development Lab Utilities Revision History Version 1.0 Page 2

4 Equipment ID Codes Code AC AF ANF AS ATC B BB BE BFA BGM BL BLD BM BP BT BUR BWFP CAF CBH CD CF CHLP CHP CI CO COP CP CT CTF Equipment Air Compressor Additional Funnels Agitated Nutsche Filter Ammonia Station Autoclave Blower Boiler Blower Beakers Blower Fan Assembly Bench Grinding Machine Blades Blender (Ribbon) Ball Mills Brine Pump Brine Tank Burette Boiler Water Feeding Pump Candle Filter Clamps with Brass Heads Condensers Centrifuge Chilling Plant (Brine) Chiller Pump Cooling Incubator Conical Flasks Cold Oil Pump Circulation Pump Cooling Tower Cooling Tower Fan Version 1.0 Page 3

5 Code CTP D DCS DFOT DG or G DM DMB DMPP DS DSU DTI EFI ELI ET EXT FBD FF FFU FP FT FRBF GC GLR GPI GR HAB HAO HCO HET HEX HHT HM Equipment Cooling Tower Pump Dryer Dryer cum Scraper Diesel Tank (or Furnace Oil) Diesel Generator DM Water Plant DM Blower DM Plant Pump DS Apparatus Distillation Unit Digital Temperature Indicator Electrical Fittings Electricity Line (Overhead) Effluent Tank Expansion Tank Fluidized Bed Dryer Filtration Flasks Filtration Funnels Furnace Oil Pump Furnace Oil Tank Four-Neck Round Bottomed Flasks Gas Chromatograph Glass Lined Reactor Gas Passing Inlets Glass Rods Heater and Blower (Furnace Oil) Hot Air Oven Humidity Control Oven HDPE Effluent Tank Heat Exchanger HDPE Holding Tank Heating Mantle Version 1.0 Page 4

6 Code HO HOP HP HPLC HQV HS HT HVOP HVP KF LEF LF LIF LLPT LS MA MC MF MH MM MP MR MS MTR NP OA OCP OHT OP ORA P PCS Equipment Hot Air Oven Hot Plate Hydraulic Pump High Performance Liquid Chromatograph HDPE Quenching Vessel Hydrogen Station Holding Tank High Vacuum Oil Pump Hydrojet Vacuum Pump KF Titrator Leaf Filter Liquid Funnels Line Filter LLP Oil Tank Lab Stirrer Multiple Adapter Measuring Cylinders Muffle Furnace Monorail Hoist Multimill Metrohm Potentiometer (KF Included) Melting Range Apparatus Mechanical Stirrers Melting Reactor Nitrogen Plant Oxygen Analyzer Oil Circulation Pump Oil Holding Tank Oil Pump Pipelines/Valves/Flanges/Belts and Other Related Accessories LLP Oil Pump Power Control System Version 1.0 Page 5

7 Code PF PFU PH PI PPV PV RB RBF RCT RNF SB SBO SBR or BO SBT SCP SF SFU SH SON SP SSR ST SVP SWP T TD TG TH TP TPO TT UPS Equipment Pressure Filter Powder Funnels ph Meter Pipettes PP Vat Pulveriser Receiving Bends Single Neck RBF Receiving Tank (Measuring Tank) Round Nutsche Filter Scrubber Sample Bottles Steam Boiler (Oil-fired) Sublimation Traps Scrubber Pump Sifter Separating Funnels Still Heads Sonicator Spatulas Stainless Steel Reactor Stoppers Streamjet Vacuum Pump Sump Water Pump Transfer Pump Tray Dryer Teflon Glands Thermometers Thermopac Thermo Pockets Test Tubes Unit for Uninterrupted Power Supply Version 1.0 Page 6

8 Code UV UVS VO VP VTD VTR WB WCP WH WLP WM WP WPS ZB Equipment UV Cabin UV-Visible Spectrophotometer Vacuum Oven Vacuum Pump Vacuum Tray Dryer Vacuum Traps Weighing Balance (Weighing Machines) (Electronic) Water Circulation Pump Water Heater Water Lifting Pump Welding Machine Water Pump Water Purification System (Cascada AN) Zero Bends Version 1.0 Page 7

9 Reactors Overview Total Facility Capacity KL Total Installed Capacity KL Number of Installed Reactors 34 Number of Unused Reactors 3 Total SSR Capacity KL Total GLR Capacity 8 KL Total MSR Capacity 1 KL Reactor Capacity in Block A Reactor Capacity in Block B Reactor Capacity in Block C 39 KL KL 8 KL 1 KL 5.8 KL Reactor Capacity in Pilot Plant 9.6 KL Unused Capacity (Not Installed) 8.5 KL Version 1.0 Page 8

10 Details Stainless Steel Reactors (SSRs) Reactor(s) Location Number Capacity Description A/ KL Motor Capacity: 25 HP (FLP Electric Motor) Features: Reaction-Still Heavy-Duty Anchor Stirrer, Gearbox (V800 20:1 Worm Reduction), Standard Set of Nozzles, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal and Thermopac Heating A/ KL Motor Capacity: 25 HP (FLP Electric Motor) Features: Reaction-Still Heavy-Duty Anchor Stirrer, Gearbox (V900 20:1 Worm Reduction), Standard Set of Nozzles, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal and Thermopac Heating A/301 to A/ KL Motor Capacity: 20 HP Features: Pitch Blade Turbine Stirrer, Gearbox, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal, Thermopac Heating, ANF Connection and Flameproof Fabrication B/101 B/105 to B/107 B/109 to B/ KL Motor Capacity: 20 HP (FLP Electric Motor) Features: Reaction-Still Heavy-Duty Anchor Stirrer, Gearbox (V800 20:1 Worm Reduction), Standard Set of Nozzles, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal, Boiler Heating and Brine Cooling Version 1.0 Page 9

11 Reactor(s) Location Number Capacity Description Motor Capacity: 20 HP (FLP Electric Motor) B/ KL Features: Reaction-Still Heavy-Duty Pitch Blade Turbine Stirrer, Gearbox (V700 20:1 Worm Reduction), Standard Set of Nozzles, Mechanical Seal, Short Path Distillator, Digital Temperature Indicator, Boiler Heating and Brine Cooling Motor Capacity: 25 HP (FLP Electric Motor) B/ KL Features: Reaction-Still Heavy-Duty Turbine Stirrer, Gearbox (V800 20:1 Worm Reduction), Standard Set of Nozzles, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal, Boiler Heating and Brine Cooling B KL Features: Turbine Stirrer Tags: For High Vacuum/Pressure Reactions B KL B KL C/ KL Features: Electrical Thermopads for Heating Tags: For Selenium Dioxide Version 1.0 Page 10

12 Reactor(s) Location Number Capacity Description C/201 to C/ KL Motor Capacity: 5 HP Features: Propeller Stirrer, Gearbox, Digital Temperature Indicator, Ball Mill Connection, Gland, Ammonia Station Connection and Thermopac Heating P/101 to P/ KL Features: Turbine Stirrer (10 X 12 Thickness), Reflux Condenser, Digital Temperature Indicator, Mechanical Seal and Thermopac Heating P/ KL Features: Turbine Stirrer, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal and Thermopac Heating P/104 to P/ KL Features: Turbine Stirrer, Reflux Condenser, Digital Temperature Indicator, Mechanical Seal and Thermopac Heating Not Installed (B/201) 1 2 KL Conical SSR Not Installed (Dismantled) KL Tags: For Fermentation Reactions Not Installed (Dismantled) 1 6 KL Motor Capacity: 15 HP (FLP Electric Motor) Features: Reaction-Still Heavy-Duty Pitch Blade Turbine Stirrer, Gearbox (V700 20:1 Worm Reduction), Standard Set of Nozzles Version 1.0 Page 11

13 Glass Lined Reactors (GLRs) Reactor(s) Location Number Capacity Description Type: MS B/102 to B/ KL Features: Propeller Stirrer, Gearbox, Motor, Reflex Condenser, Digital Temperature Indicator, Mechanical Seal, Boiler Heating and Brine Cooling Mild Steel Reactors (MSRs) Reactor(s) Location Number Capacity Description B1 1 1 KL Type: MS Features: Turbine Stirrer, Gearbox, Motor Version 1.0 Page 12

14 Important Process Equipment Equipment Type Number Description Location Autoclave 1 Capacity: 1 KL Thickness: 20 mm Working Pressure: 15 Kg/cm² Features: Mechanical Seal, Thermopac Heating and High Vacuum Provision Pilot Plant Autoclave 1 Thickness: 20 mm Capacity: 2 KL Working Pressure: 15 Kg/cm² Features: Turbine Stirrer Pilot Plant Autoclave 1 Thickness: 30 mm Capacity: 1.5 KL Working Pressure: 20 Kg/cm² Not Installed Ball Mill 12 Type: MS Motor Capacity: 20 HP Features: 10" Gearbox Capacity: 500 Kg C1 10 Installed 2 Not Installed Centrifuge 1 Capacity: 36" Pilot Plant Version 1.0 Page 13

15 Equipment Type Number Description Location Centrifuge 2 Make: Joflo Type: MS Capacity: 48" B0 Condenser 2 Type: MS Glass Lined Model: Bell Type Capacity: 6 to 8 m² B1 Attached to GLRs Distillation Unit 2 Tags: Short Path Agitated Thin Film Distillation Units B1 Attached to Reactor B:104 Heating Mantle 6 - A2 Hot Air Oven 1 - A2 Lab Stirrer 5 - A2 Multimill 1 - C0 Pulveriser 1 Capacity: 250 Kg/Hour C0 Ribbon Blender 1 Type: SS Capacity: 1 KL Not Installed Version 1.0 Page 14

16 Equipment Type Number Description Location Ribbon Blender 2 Type: SS-304 Capacity: 2KL Not Installed Scrubber 1 - B0 Attached to GLRs Sifter 2 - B0 Sublimation Traps 6 Capacity: 100 to 150 Litres Not Installed Vacuum Traps 2 Type: SS Capacity: 0.15 KL A Block Terrace Water Heaters 16 Capacity: 3 KW C0 Version 1.0 Page 15

17 Other Process Equipment Heat Exchangers Equipment Type Capacity Number Description 6 m² 3 12 m² 4 Heat Exchanger 20 m² m² 2 60 m² 2 Miscellaneous Equipment Type Number Description Location Agitated Nutsche Filter 4 Type: SS-304 Capacity: 5 KL Tags: Stirring Model A1 Agitated Nutsche Filter 1 Type: SS-304 Capacity: 2 KL Not Installed Candle Filter 1 Capacity: 0.75 KL Not Installed Version 1.0 Page 16

18 Equipment Type Number Description Location Dryer cum Scraper 1 Type: SS Capacity: 2 KL C0 Electronic Weighing Balance 2 Capacity: 15 Kg One in Warehouse One in C0 Electronic Weighing Balance 2 Capacity: 60 Kg A0 Fluidized Bed Dryer 1 Type: SS Pilot Plant Leaf Filter 2 Type: SS Capacity: KL B0 Line Filter 1 B0 Melting Reactor Pressure Filter 3 Not Installed Pressure Filter 1 Type: Palladium/Platinum Capacity: 0.1 KL Tags: For High Value Reactions Only Not Installed Rotary Vacuum Dryer 1 Type: SS Capacity: 0.25 KL Ancillary Equipment: Heat Exchanger Not Installed Round Nutsche Filter 1 Capacity: 1 KL B0 Version 1.0 Page 17

19 Equipment Type Number Description Location Tray Dryer 1 Type: SS Number of Trays: 96 B0 Vacuum Tray Dryer 1 Type: SS Model Number: MEVTD48G Capacity: 2 KL Tags: CGMP Model with 48 Trays (MEPL) B0 Weighing Machine 1 Model Number: DS-451 HP Capacity: 150 Kg Tags: Equipment has a platform provided with stainless steel platter. The console is enclosed in a flameproof enclosure. B0 Weighing Machine 3 Model Number: DS-451 HP Capacity: 300 Kg Tags: Equipment has a platform provided with stainless steel platter. The console is enclosed in a flameproof enclosure. One in A0 One in C0 One in Warehouse Version 1.0 Page 18

20 Pumps S. No. Equipment Type Capacity Number Location 1 Boiler Water Feeding Pump 3 m³/hour 2 D0 2 Brine Pump 75 m³/hour 2 D0 3 Brine Pump 30 m³/hour 2 D0 4 Chilling Pump 75 m³/hour 2 D0 5 Chilling Pump 30 m³/hour 2 D0 6 Circulation Pump - 3 Two in A3 One in B0 7 Cold Oil Pump - 1 C0 8 Cooling Tower Pump 125 m³/hour 3 B2 9 Cooling Tower Pump 60 m³/hour 3 D0 Version 1.0 Page 19

21 S. No. Equipment Type Capacity Number Location 10 DM Plant Pump - 3 D0 11 Effluent Pump - 2 D0 12 Furnace Oil Pump 250 LPM 1 D0 13 High Vacuum Pump 750 LPM 1 A2 14 High Vacuum Pump 50 m³/hour 1 A2 15 Hydraulic Pump - 4 A1 16 Hydrojet Vacuum Pump 220 m³/hour 1 A3 17 LLP Oil Pump 0.7 m³/hour 2 A0 18 Oil Circulation Pump - 2 D0 19 Oil Pump 0.05 m³/hour 2 A1 Version 1.0 Page 20

22 S. No. Equipment Type Capacity Number Location 20 Oil Pump 60 m³/hour 4 A1 21 Scrubber Pump 25 m³/hour 1 B0 22 Scrubber Pump 5 m³/hour 1 B0 23 Streamjet Vacuum Pump Sump Water Pump - 1 D0 25 Transfer Pump - 2 B0 26 Vacuum Pump LPM 2 A0 27 Vacuum Pump 600 m³/hour 2 B0 28 Water Circulation Pump - 1 C0 29 Water Lifting Pump - 1 B0 30 Water Pump - 1 A2 Version 1.0 Page 21

23 Tanks and Vessels S. No. Equipment Type Capacity Number 1 MS Holding Tank 1 KL 1 2 MS Holding Tank 3 KL 1 3 MS Holding Tank 6 KL 1 4 MS Holding Tank 25 KL 3 5 HDPE Holding Tank 12 KL 2 6 Holding Tank for GR Cut Oil 6 KL 1 7 Holding Tank for Medium Oil (Sevotham-S) 7 KL 1 8 Diesel / Furnace Oil Tank (MS) 1 KL 2 9 Diesel / Furnace Oil Tank (MS) 2 KL 2 10 Receiver / Measuring Tank (SS) 0.5 KL 9 11 Expansion Tank 1.2 Tons 2 12 Expansion Tank 2.2 Tons or 6 KL 2 13 HDPE Quenching Vessel 12 KL 3 14 HDPE Effluent Tank (with Top Cover) 20 KL 3 Version 1.0 Page 22

24 S. No. Equipment Type Capacity Number 15 Brine Tank - 4 in E0 16 Effluent Tank - 2 in D0 17 Furnace Oil Tank 20 KL 2 in F0 18 LLP Oil Tank - 3 in A0 1 in A1 2 in D0 Version 1.0 Page 23

25 Quality Control Lab Our QC Lab is equipped with one of each of the following Equipment. Most of these were purchased in the year Equipment Number Type Description 1 Mettler Analytical Balance Model Number: XS 105 DU (Part Number: ) Maximum Capacity: 41/120 gm Readability: 0.01/0.1 mg Repeatability (s): 0.02/0.05 mg Linearity: 0.2 mg Weighing Pan (mm): 78 X 73 Ancillary Equipment: RS-P 42 Printer and EQ Pack 2 Ph Meter Make: Lab India Model: Pico Series Tags: 5 Point Calibration 3 Digital Boiling / Melting Point Apparatus Make: Ana Lab (Baroda) Model/Tags: Thermocal 4 Metrohm Potentiometer Other Features: With KF 5 UV Cabin - 6 KF Titrator - Version 1.0 Page 24

26 Equipment Number Type Description 7 Mechanical Convection Oven Model Number: JRIC-7A Capacity: 0.12 KL Ancillary Equipment: PID Controller Tags: Precision Type 8 Round Vacuum Oven Type: Standard Type Model Number: JRIC-8 Ancillary Equipment: Microprocessor based PID Controller 9 Muffle Furnace Type: Standard Type Model Number: JRIC-12 Ancillary Equipment: Microprocessor based PID Controller 10 Sonicator - 11 Hot Plate - 12 Mettler Semi-Micro Dual Range Balance Make: Shimadzu Model Number: AUW 220D Maximum Capacity: 220/82 gm Accuracy: 0.1/0.01 mg Voltage: 12 Volts DC Response Time: 3-15 Seconds Features: Built-in Calibration Weight, Perfect Self Calibration Function, Clock Calibration Function, Built-in Clock Function, GLP/GMP/ISO Calibration Report, Windows Direct Function, Interval Timer Output (RS-232 I/F), Specific Gravity Measurement Software, Piece Counting Function, Percentage Display Function, and Unit Conversion Version 1.0 Page 25

27 Equipment Number Type Description 13 HPLC Model: 1200 Series 14 GC Model: 7980 Ancillary Equipment: Headspace Sampler 15 UV-VIS Spectrophotometer Make: Shimadzu Model: UV-2450 Tags: Humidity Control Oven Type: SS-304 Model Number: NEC216R10S1 Tags: 25⁰C and 60% RH Capacity: 16 Cubic feet or 440 Litres Ancillary Equipment: Three Trays (650*650 in mm) Chamber Dimensions Internal: 900 X 700 X 700 in mm External: 1650 X 850 X 1130 in mm 17 Cooling Incubator Model Number: JRIC-10A Ancillary Equipment: Controller with Printer Interface 18 Water Purification Sytem Make: Cascada AN Water System Model: PAL-CAXXXANM2 Ancillary Equipment: Sanitization Bypass Blocks, OD Tubing, PAL- C100 Tablets, Stainer Assembly, Main Power Cord and Reservoir Connecting Lead, and Sanitization Tablet Box Tags: IQ and OQ documentation has been provided, along with the Operating Manual (Hard Copy and CD). Version 1.0 Page 26

28 Research and Development Lab S. No. Equipment Type Capacity/Size Number 1 Additional Funnels 100 ml 2 2 Beaker 100 ml 3 3 Beaker 250 ml 1 4 Beaker 500 ml 2 5 Beaker 1 Litre 2 6 Beaker 2 Litres 5 7 Clamp with Brass Head Blades Burette Condenser Conical Flask 250 ml 1 12 Conical Flask 500 ml 1 13 DS Apparatus Filtration Flask 1 Litre 1 Version 1.0 Page 27

29 S. No. Equipment Type Capacity/Size Number 15 Filtration Flask 2 Litres 2 16 Filtration Funnel Separating Funnel 1 Litre 1 18 Separating Funnel 2 Litres 2 19 Gas Passing Inlet Glass Rod 8 mm 6 21 Glass Rod 10 mm 7 22 Liquid Funnel Multiple Adapter Measuring Cylinder Mechanical Stirrer Pipette Powder Funnel Receiving Bend - 3 Round Bottomed Flask 29 (Single Neck) Round Bottom Flask (4-Neck) 250 ml, 500 ml, I Litre and 3 Litres 2 Each Version 1.0 Page 28

30 S. No. Equipment Type Capacity/Size Number 31 4-Nech Round Bottom Flask 2 Litres 4 32 Stopper Sample Bottle Still Head Spatula Thermometer Teflon Glands Thermopocket 1 Litre 3 39 Thermopocket 2 Litres 3 40 Thermopocket 3 Litres 3 41 Thermopocket 500 ml 4 42 Thermopocket 250 ml 3 43 Trap Test Tube Zero Bend - 1 Version 1.0 Page 29

31 Utilities Equipment Type Number Description Location Air Compressor 1 - D0 Ammonia Station 5 - C0 Bench Grinding Machine 1 - D0 Blower 2 - C1 Blower Fan Assembly 1 RPM: 2880 Tags: With Electric Motor Motor Capacity: 10 HP - Boiler Blower 1 - F0 Brine Chilling Plant 2 Make: Voltas Motor Capacity: HP Output Capacity: 40 Tons/Hour Chilling Capability: -10⁰C D0 Cooling Tower 1 - B3 Cooling Tower Fan 3 - Two in B3 One in D1 Cooling Tower for Chilling Plant 1 Motor Capacity: 15 HP Ancillary Equipment: Pump D2 Version 1.0 Page 30

32 Equipment Type Number Description Location Diesel Generator 1 Make: Stamford Capacity: 500 KV Tags: For Alternative Electricity Supply D0 Diesel Generator 1 Capacity: 420 KV Tags: For Alternative Electricity Supply E0 Digital Temperature Indicators 34 Capacity: -50⁰ to 400⁰ C Attached to Installed Reactors DM Water Plant 1 Capacity: 20 KL/Hour D0 DM Blower 1 - D0 Furnace Oil Heater and Blower 6 - F0 High Vacuum Oil Pump 2 Capacity: 10 KL A0 Hydrogen Station 1 - A0 Monorail Hoist 1 Capacity: 2 Tons C1 Nitrogen Generation Plant 2 Tags: High Purity (99.8% Nitrogen vs. 0.2% O 2 ) Dew Point: -50⁰C Capacity: 25 Nm³/Hour Nitrogen Pressure at Outlet: 5 Kg/Cm²g Features: Oxygen Analyzer A0 Version 1.0 Page 31

33 Equipment Type Number Description Location Oil Fired Steam Boiler 1 Capacity: 10 Kg/cm² and 2 Tons/Hour Features: Shellmax Boiler Chimney, All Accessories F0 Overhead Electricity Line 1 Length: 350 Meters Features (11KV Make): Cross Arms, Clamps, Insulators, GI Pins, Stay Sets, Guy Insulators, Stay Wire, Disc Insulators, Metal Parts, HT XLPE Cable Supply, XLPE Cable Outdoor End Kits, and other Required Hardware - Pipelines, Valves, Flange and Bends Power Control Systems and Electrical Fittings - Tags: LS - - Tags: LS - Thermic Fluid Heater 2 Model Number: TPC-04 Capacity: 0.4 Million KCal Maximum Operating Temperature: 300⁰C Tags: To be fired with Paraffin Oil C0 Thermic Oil Heating System 2 Make: Thermax Type: Thermopac Capacity: 1 Million KCal A0 Unit for Uninterrupted Power Supply 1 Capacity: 25 KV E0 Water Cooling Tower 1 Make: Paharpur Output Capacity: 250 m³ Motor Capacity: 15 HP Ancillary Equipment: Pump B3 Version 1.0 Page 32

34 Equipment Type Number Description Location Water Heater 16 Capacity: 3 KW C0 Welding Machine 4 - D0 Version 1.0 Page 33

35 Revision History S. No. Version Details Date Signature First Issue March 18, 2013 Version 1.0 Page 34

Weighing Balances. Hot Plate. Laboratory Oven. Muffle Furnace. Loss On Heating Oven COMMERCIAL EQUIPMENTS. General / Special Purpose Equipment

Weighing Balances. Hot Plate. Laboratory Oven. Muffle Furnace. Loss On Heating Oven COMMERCIAL EQUIPMENTS. General / Special Purpose Equipment Weighing Balances Digital Weighing Balances Mechanical Two Pan Balances Spring Balances Laboratory Oven effect of heat & air on Ashpaltic Materials (Thin film test). The unit is heavily insulated & has