Air Source Water Chiller and Heat Pump

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1 Air Source Water Chiller and Heat Pump Floor heating and Air-con Unit (with Super Heater) Installation and Instruction Manual This is for PASRW050(SB)-V(-TD) PASRW060(SB)-V(-TD) PASRW080(SB)-V(-TD) PASRW00S(B)-V(-TD) PASRW30S(B)-V(-TD)

2 CONTENT Preface Safety Precaution () Mark notes () Icon Notes (3) Warning 3 (4) Attention 4 3 Specification 5 () Nomenclature of the heat pump () Appearance and Structure of the unit (3) Specification data 6 (4) Unit Dimension 7 4 Installation 8 () Application of heat pump () Choose a right heat pump unit (3) Installation place (4) Installation method (5) Water loop connection (6) Power supply connection (7) Location of the unit (8) Transit (9) Trial Running 5 Usage () The displaying of the wire controller () Installation of remote controller (3) Symbol meaning 6 (4) Functions associated with the buttons 7 6 Maintenance () Maintenance () Ordinary malfunctions and solution Appendix () Appendix () Appendix (3) Appendix 3 3 (4) Appendix 4 3 (5) Appendix 5 4 (6) Appendix 6 5 (7) Appendix 7 6 (8) Appendix 8 8

3 Preface In order to provide the customers with high quality, strong reliability and good versatility product, this heat pump is produced by strict design and manufacture standards. This manual includes all the necessary information about installation, debugging, discharging and maintenance. Please read this manual carefully before you open or maintain the unit. The manufacture of this product will not be held responsible if someone is injured or the unit is damaged, as a result of improper installation, debugging, unnecessary maintenance which is not in line with this manual. The unit must be installed by qualified personnel. It is vital that the below instructions are adhered to at all times to keep the warranty. The unit can only be opened or repaired by qualified installer or an authorised dealer. Maintenance and operation must be carried out according to the recommended time and frequency, as stated in this manual. Use genuine standard spare parts only. Failure to comply with these recommendations will invalidate the warranty. Air source water chiller and heat pump is a kind of high efficiency, energy saving and environment friendly equipment, which is mainly used for house warming. It can work with any kind of indoor unit such fan coil, radiator, or floor heating pipe, by provide warm or hot water. One unit of monobloc heat pump can also work with several indoor units. The air source water heat pump unit is designed to have heat recovery by using super heater which can provide hot water for sanitary purpose. This series of heat pump unit owns following features: Advanced controlling The PC microcomputer based controller is available for the users to review or set the running parameters of the heat pump. Centralized controlling system can control several units by PC. Nice appearance The heat pump is designed with beautiful looking. The monobloc one has the water pump included which is very easy for installation. 3 Flexible installation The unit has smart structure with compact body, just simple outdoor installation is needed. 4 Quiet running High quality and efficient compressor, fan and water pump is used to ensure the low noise level with insulation. 5 Good heat exchange rate The heat pump unit use special designed heat exchanger to enhance whole efficiency. 6 Large working range This series of heat pump is designed to work under different working conditions as low as -5 degrees for heating.

4 Safety Precaution To prevent the users and others from the harm of this unit, and avoid damage on the unit or other property, and use the heat pump properly, please read this manual carefully and understand the following information correctly. Mark Notes Mark Meaning WARNING A wrong operation may lead to death or heavy injury on people. ATTENTION A wrong operation may lead to harm on people or loss of material. Icon notes Icon Meaning Prohibition. What is prohibited will be nearby this icon Compulsory implement. The listed action need to be taken. ATTENTION (include WARNING) Please pay attention to what is indicated.

5 Safety Precaution Warning Installation Meaning Professional installer is required. Earthing is required The heat pump must be installed by qualified personals, to avoid improper installation which can lead to water leakage, electrical shock or fire. Please make sure that the unit and power connection have good earthing, otherwise may cause electrical shock. Operation Meaning PROHIBITION Shut off the power DO NOT put fingers or others into the fans and evaporator of the unit, otherwise harm may be occurred. When there is something wrong or strange smell, the power supply need to be shut off to stop the unit. Continue to run may cause electrical short or fire. Move and repair Entrust Entrust Prohibit Meaning When the heat pump need to be moved or installed again, please entrust dealer or qualified person to carry it out. Improper installation will lead to water leakage, electrical shock, injury or fire. It is prohibited to repair the unit by the user himself, otherwise electrical shock or fire may be occur. When the heat pump need to be repaired, please entrust dealer or qualified person to carry it out. Improper movement or repair on the unit will lead to water leakage, electrical shock, injury or fire. 3

6 Safety Precaution ATTENTION Installation Meaning Installation Place The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas, fire can be occur. Fix the unit Make sure that the basement of the heat pump is strong enough, to avoid any decline or fall down of the unit Need circuit breaker Make sure that there is circuit breaker for the unit, lack of circuit breaker can lead to electrical shock or fire. Operation Meaning Check the installation basement Please check the installation basement in a period (one month), to avoid any decline or damage on the basement, which may hurt people or damage the unit Switch off the power Please switch off the power for clean or maintenance. Prohibition It is prohibited to use copper or iron as fuse. The right fuse must be fixed by electrician for the heat pump. Prohibition It is prohibited to spray the flammable gas to the heat pump, as it may cause fire. 4

7 Specification Nomenclature of the heat pump P A S R W 050 S B- V- T D : P--Product : heat source A--air source W--water source 3: system loop X--gas loop S--water loop 4: mode C--cooling only R--heating and cooling D--aux-electrical heater 5: outdoor unit type W--monobloc type F--split type 6: capacity nominated cooling or heating capacity (3 figures horsepower/0 7: power supply (omit)--single phase power S--three phase power 8: water pump (omit)-no water pump B--water pump included 9: Appendix V- the shape of condenser 0: water tank (omit)--no water tank T--water tank included : Auxiliary electrical heater (omit)--without auxiliary electrical heater D--with auxiliary electrical heater For example: PASCW060B-V stand for air source water chiller with 6 horsepower cooling capacity(5kw) and with water pump Appearance and structure of the unit Wire controller The maximum cable for the wire controller is 00 metres from the heat pump. 5

8 Specification 3. Specification data Unit Model PASRW 050(B)-V(-TD) 050S(B)-V(-TD) 060(B)-V(-TD) 060S(B)-V(-TD) Cooling Capacity kw BTU/h Heating Capacity kw BTU/h Cooling Power Input kw Heating Power Input kw Running Current(Cooling/Heating) A 8.3/5.7 7./ / /7. Power Supply V/Ph/Hz 30//50 380/3/50 30//50 380/3/50 Compressor Quantity Compressor Rotary Scroll Rotary Scroll Fan Quantity Fan Power Input W Fan rotate speed RPM Noise db(a) Water Pump Input kw Water head m Water Connection inch Water Flow Volume 3 m/h Water Pressure Drop kpa Unit Net Dimensions(L/W/H) mm See the drawing of the units Unit Shipping Dimensions(L/W/H) mm see package label Net Weight kg see nameplate Shipping Weight kg see package label Unit Model PASRW 080(B)-V(-TD) 080S(B)-V(-TD) 00S(B)-V(-TD) 30S(B)-V(-TD) Cooling Capacity kw BTU/h Heating Capacity kw BTU/h Cooling Power Input kw Heating Power Input kw Running Current(Cooling/Heating) A 7.8/4.3.0/ /.7 7.6/4.7 Power Supply V/Ph/Hz 30//50 380/3/50 380/3/50 380/3/50 Compressor Quantity Compressor Scroll Scroll Scroll Scroll Fan Quantity Fan Power Input W Fan rotate speed RPM Noise db(a) Water Pump Input kw Water head m Water Connection inch Water Flow Volume 3 m/h Water Pressure Drop kpa Unit Net Dimensions(L/W/H) mm See the drawing of the units Unit Shipping Dimensions(L/W/H) mm see package label Net Weight kg see nameplate Shipping Weight kg see package label Cooling: Ambient temperature:35 /4,Inter/outlet water temperature: /7 Heating: Ambient temperature:7 /6,Inter/outlet water temperature:30 /35 (Above information just for your reference, Please subject to nameplate on the unit 6

9 Specification 4.Unit Dimension Model:PASRW050/060(B)-V(-TD) Without water tank of the units Remark: Model: PASRW050/060S(B)-V(-TD) 3 With water tank of the units Water inlet Water outlet Drainage Sanitary hot water inlet Sanitary hot water outlet Without water tank of the units Remark: Model: PASRW080/00/30S(B)-V(-TD) 3 With water tank of the units Water inlet Water outlet Drainage Sanitary hot water inlet Sanitary hot water outlet Without water tank of the units Remark: With water tank of the units Water inlet Water outlet Drainage Sanitary hot water inlet Sanitary hot water outlet 7

10 Installation Application of heat pump. Only for air-con WATER COUPLING AUTOMATIC AIR VENT CHECK-VALVE FOR WATER FLEXIBLE CONNECTION FOR WATER DIRTY DRAIN WATER THERMOMETER WATER PRESSURE METER WATER FILTER 8

11 Installation Choose a right heat pump unit. Based on the local climate condition, construction features and insulation level, calculate the required cooling(heating) capacity per square meter.. Conclude the total capacity which will be needed by the construction..3 According to the total capacity needed, choose the right model by consulting the heat. pump features as below: Heat pump features Cooling only unit chilled water outlet temp. at 5-5, maximum ambient temp. at 43. Heating and Cooling unit for cooling chilled water outlet temp. at 5-5,maximum ambient temp. at 43. For heating, warm water inlet temp. at 40-50, minimum ambient temp. at -0. Unit application Air source water chiller and heat pump is used for house, office, hotel, and so forth, which need heating or cooling separately, with each area need to be controlled. 3 Installation place The unit can be installed on any place outdoor which can carry heavy machine such as terrace, housetop, ground and so on. The location must have good ventilation. The place is free from heat radiation and other fire flame. A pall is needed in winter to protect the heat pump from snow. There must be not obstacles near the air inlet and outlet of the heat pump. A place which is free from strong air blowing. There must be water channel around the heat pump to drain the condensing water. There must be enough space around the unit for maintenance. 4 Installation method The heat pump can be installed onto the concrete basement by expansion screws, or onto a steel frame with rubber feet which can be placed on the ground or housetop. Make sure that the unit is placed horizontally. 9

12 Installation 5 Water loop connection Please pay attention to below matters when the water pipe is connected: Try to reduce the resistance to the water from the piping. The piping must be clear and free from dirty and blocks. Water leakage test must be carried out to ensure there is no water leaking. And then the insulation can be made. Attention that the pipe must be tested by pressure separately. DO NOT test it together with the heat pump. There must be expansion tank on the top point of the water loop, and the water level in the tank must be at least 0.5 meter higher than the top point of the water loop. The flow switch is installed inside of the heat pump, check to ensure that the wiring and action of the switch is normal and controlled by the controller. Try to avoid air stayed inside of the water pipe, and there must be air vent on the top point of the water loop. There must be thermometer and pressure meter at the water inlet and outlet, for easy inspection during running. 6 Power supply connection Open the front panel, and open the power supply access. The power supply must go through the wire access and be connected to the power supply terminals in the controlling box. Then connect the 3-signal wire plugs of the wire controller and main controller. If the outside water pump is needed, please insert the power supply wire into the wire access also and connect to the water pump terminals. If an additional auxiliary heater is need to be controlled by the heat pump controller, the relay (or power) of the aux-heater must be connected to the relevant output of the controller. 7 Location of the unit Air outlet wall Air inlet Air inlet wall wall Inlet water Outlet water Maintenance space wall ATTENTION Requirement A>500mm B>500mm C>000mm D>500mm 0

13 Installation 8 Transit When the unit need to be hung up during installation, a 8 meters cable is needed, and there must be soft material between the cable and the unit to prevent damage to the heat pump cabinet. (See picture ) Picture WARNING DO NOT touch the heat exchanger of the heat pump with fingers or other objects 9 Trial Running Inspection before trial running Check the indoor unit, and make sure that the pipe connection is right and the relevant valves are open. Check the water loop, to ensure that the water inside of the expansion tank is enough, the water supply is good, the water loop is full of water and without any air. Also make sure there is good insulation for the water pipe. Check the electrical wiring. Make sure that the power voltage is normal, the screws are fastened, the wiring is made in line with the diagram, and the earthing is connected. Check the heat pump unit including all of the screws and parts of the heat pump to see if they are in good order. When power on, review the indicator on the controller to see if there is any failure indication. The gas gauge can be connected to the check valve to see the high pressure(or low pressure) of the system during trial running. Trial running Start the heat pump by press " or " key on the controller. Check whether the water pump is running, if it runs normally there will be 0. MPa on the water pressure meter. When the water pump runs for minutes, the compressor will start. Hear whether there is strange sound from the compressor. If abnormal sound occurs please stop the unit and check the compressor. If the compressor runs well please look for the pressure meter of the refrigerant. Then check whether the power input and running current is in line with the manual. If not please stop and check. Adjust the valves on the water loop, to make sure that the hot(cool) water supply to each door is good and meet the requirement of heating(or cooling). Review whether the outlet water temperature is stable. The parameters of the controller are set by the factory, it is not allowed to change then by user himself.

14 Usage 5. The displaying of the wire controller Symbol Colour With LED ON Meaning With LED flashing Reference refrigerant circuit ; 3;4 A Amber Amber Amber Compressor and/or ON Compressor 3and/or 4ON At least one compressor ON Start up request Start up request / B Amber Pump ON Start up request / C Amber Condenser fan ON / D Amber Defrost active Defrost request / E Amber Heater ON / F Red Alarm active / G Amber Chiller mode Chiller mode request / H Amber Heat pump mode Heat pump mode request /

15 Usage Functions associated with the buttons Button Unit status Button press I L I+L Loading default values Go up a sub-group inside the programming area, until exiting (saving changes to EEPROM) In the event of alarms, mute the buzzer (if present) and deactivate the alarm relay Access the direct parameters Select item inside the programming area and display value of direct parameters/conirm the changes to the parameters Program parameters afters entering password Press at power ON Press once Press once Press for 5s Press once Press for 5s J K Select top item inside the programming area Increase value Switch from standby to heat pump mode (P6=) and vice versa Provides immediate access to the condenser and evaporator pressure and temperature probes and Press once DTE, DTC- press once or press Select bottom item inside the programming area and hold press once or press Decrease value and hold Switch from standby to chiller mode (P6=) and vice versa press once or press and hold press once or press and hold Press for 5s Press for 5s J+K L+J Provides immediate access to the condenser and evaporator pressure and temperature probes and DTE, DTC- Manual alarm reset Mmediately reset the hour counter (inside the programming area) Force manual defrost on both circuits Press once Press for 5s Press for 5s Press for 5s 3

16 Usage 3 Programming and saving the parameters []Start or stop unit press or lasts 3 seconds to start or stop unit the LED display as following If you press,the unit will be heating mode; If you press,the unit will be cooling mode; []Check the setting data and amend the setting press to go into data setting. press to go into parameter group. 3 use and to select the parameter group and then press. 4 use and to select the parameter and then press. 5 after making the changes to the parameter, press to confirm or to cancel the changes. 6 Press to return to the previous menu to save the modiications, press repeatedly until reaching the main menu 4

17 Usage 5. Installation of remote controller ()Connection Max.l.=40m Telephone cable G0 RS485 twisted pair + shield Rx/Tx+, Rx/Tx-, Gnd G Insert 0 ohm terminal resistor between Tx/Rx+ and Tx/Rx- for lines longer than 0 m RJ Power supply Fuse 50mA G0 G Max.l.=50m (min.cross-section.5mm/awg6) N F 4Vac 7VA To install the remote terminal, no configuration is required on the UC, as the terminal works with any serial address set for parameter H0. Check, however, that is fitted with the serial interface the Uc FCSER00000.When first switched on the display will show the. firmware version of the Uc After around 4 s the main screen will be displayed, with the symbols that represent he status of the Uc. 5

18 Usage In the event where the RS485 connection is not performed correctly or the controller is off, the terminal will clear the display and show the message OFFLINE Pressing the Up + Down + Sel buttons together for more than 6 seconds displays the INFO screen containing information on the UC system and on the communication. Pressing the Prg button returns to the main screen. 5.3 Symbol meaning Symbol, 3,4 ON Compressor and/or ON Compressor 3 and/or 4 ON At least one compressor ON Pump ON Meaning Flashing Refrigerant circuit involved Start request Start request Start request and/or and/or Alarm button red LED Condenser fan ON Defrost active Heater ON Alarm active Alarm active Warning relay activated Alarm relay active Chiller mode (P6=) Heat pump mode (P6=) Start request defrost request Start request EEPROM alarm Season changeover reques Season changeover reques and/or and/or and/or and/or and/or and and 6

19 Usage 5.4 Functions associated with the buttons Button Unit status Switch off buzzer or alarm relay, if alarm active Manual reset of alarms that are no longer active Enter parameter programming mode after entering password Return to higher subgroup inside the programming environment until exiting, saving to EEPROM Select higher item inside the programming environmen Switch from standby to heat pump mode (P6= ) and vice-versa Button operation Press once Press for 5 s Press once Press once Press once or hold Press for 5 s + Access direct parameters:selection (as for button on Uc) Select item inside the programming environment and display direct parameter values/confirm the changes to the parameter Select lower item inside the programming environmen Switch from standby to chiller mode (P6= ) and vice-versa Immediately reset the hour counter (inside the programming environment) Start manual defrost on both circuits Press for 5 s Press once Press once or hold Press for 5 s Press for 5 s Press for 5 s Display the terminal Info screen Press for 6 s 7

20 Maintenance Maintenance Check the water supply and air vent frequently, to avoid lack of water or air in the water loop. Clean the water filter in a certain period to keep good water quality. Lack of water and dirty water can damage the unit. The heat pump will start the water pump per 7 hours when it is not running, to avoid freezing. Keep the unit in a place which is dry and clean, and has good ventilation. Clean the heat exchanger in or month and keep good heat exchange rate and save energy. Check each part of the unit and the pressure of the system. Replace the failure part if there is any, and recharge the refrigerant if it is needed. Check the power supply and the electrical system, make sure the electrical components are good, the wiring is well. If there is any part failed with wrong action or smell, please replace in time. If the heat pump is not used for a long time, please drain out all the water in the unit and seal the unit to keep it good. Please drain the water from the lowest point of the heat exchanger to avoid freezing in winter. Water recharge and full inspection on the heat pump is needed before it is restarted. Please drain out the water in the super heater of the heat pump unit in winter, when the super heater is not used. The water loop of the heat pump MUST be protected from freezing in winter time.please pay attention to below suggestions.nonobservance on below suggestion will invalid the warranty for the heat pump. () Please do not shut off the power supply to the heat pump in winter. When the air temperature is below 0, if the inlet water temperature is above and below 4, the water pump will start for freezing protect, if the inlet water is lower than, the heat pump will run for heating. () Use anti-freezing liquid (glycol water) ) look for below table for the volume of the glycol water ) the glycol water can be added into the system from the expansion tank of the water loop. Glycol percentage % ambient temp. ( ) cooling/heating capacity fluctuation power input fluctuation water flow fluctuation water drop fluctuation Note: if the glycol water is too much, the water flow and water pump will be influenced and the heat exchange rate will be decreased. This table is for reference, please use anti-freezing water according to the real condition of the local climate. 8

21 Maintenance.Ordinary malfunctions and solution ) According to failure code of the controller,we can judge and solute the failure. malfunction display Reason resolution Normal working Water inlet temp. Sensor failure E The sensor is open or short circuit Check or change the sensor Water outlet temp. Sensor failure E The sensor is open or short circuit Check or change the sensor Evaporator sensor failure E3 The sensor is open or short circuit Check or change the sensor Anti freezing under cooling mode A Water flow rate is not enough Check the water flow volume,or water system is jammed or not The antifreezing protection in winter A Ambient temp. too low Flow switch failure High pressure protect FL HP No water/little water in water system. High pressure switch action Check the water flow volume, water pump is failure or not Check through each pressure switch and return circuit Low pressure protect LP Low pressure switch action Check through each pressure switch and return circuit Exhaust temperature protect tc Exhaust temperature is too high Check through each temp. switch and return circuit 9

22 Maintenance ) Look over and clear the failure according to below information. Failure Possible causes for the failure Solutions Heat pump cannot be started Water pump is running with high noise or without water Heat pump capacity is low, compressor do not stop High compressor exhaust Low pressure problem of the system Compressor do not run High noise of compressor Fan do not run The compressor runs but heat pump has not heating or cooling capacity Low outlet water temperature Low water flow protection Wrong power supply power supply cable loose 3 circuit breaker open lack of water in the piping much air in the water loop 3 water vavles closed 4 dirt and block on the water filter lack of refrigerant; bad insulation on water pipe; 3 low heat exchange rate on air side exchanger; 4 lack of water flow too much refrigerant low heat exchange rate on air side exchanger lack of gas block on filter or capillary 3 lack of water flow power supply failure compressor contactor broken 3 power cable loose 4 protection on compressor 5 wrong setting on return water temp. 6 lack of water flow liquid refrigerant goes into compressor compressor failure failure on fan relay fan motor broken no gas in the heat pump; heat exchanger broken; 3 compressor failure. low water flow rate; low setting for the desired water temp.; lack of water in the system; failure on flow switch shut off the power and check power supply; check power cable and make right connection 3 check for the cause and replace the fuse or circuit breaker check the water supply and charge water to the piping; discharge the air in the water loop; 3 open the valves in water loop; 4 clean the water filter. check for the gas leakage and recharge the refrigerant; make good insulation on water pipe; 3 clean the air side heat exchanger; 4 clean the water filter discharge the redundant gas clean the air side heat exchanger check the gas leakage and recharge freon; replace filter or capillary; 3 clean the water filter and discharge the air in water loop. check off the power supply; replace compressor contactor; 3 tighten the power cable; 4 check the compressor exhaust temp.; 5 reset the return water temp.; 6 clean the water filter and discharge the air in water loop. bad evaporation, check the cause for bad evaporation and get rid of this; use new compressor; replace the fan relay; replace fan motor. check system leakage and recharge refrigerant; find out the cause and replace the heat exchanger; 3 replace compressor. clean the water filter and discharge the air in water loop. reset the desired water temperature. clean the water filter and discharge the air in water loop. replace the flow switch. 0

23 Appendix Appendix Install sketch map Especial installation expandable water tank Pressure leakage valve automatic fill-water valve Technical request.each connection must be connected tightly and have no leakage..the arrowhead orientation of automatic filled- water must accord with water supply. 3.The pressure of automatic filled-water has been set,and please do not remove screw. Connect supply pipe inlet outlet Remark main unit fan coil 3 rubber flexible connection 4 thermometer 5 manometer 6 Y type filter 8 ball valve 0 bypass valve drain valve filter 3 two-way valve 4 three-way valve 5 automatic ventilation 6 water pump 7 ball valve 8 ball valve 9 expandable water tank 0 automatically filled-water Installation request The factory only offers main unit ()in the legend, and the other modules which are indispensable fittings, are provided by users or installation company. The unit which of code contains the letter "B",has water pump inside and need not install water pump outside 6 3 Automatic ventilation 5 is installed on the top point of the water system 4 The quantity proportion of two-way valve 3 and three-way valve 4 is referred to the technical regulation, and there is three-way valve installed on the farthest place of water system. 5 The ball valve (7) is used when it is swashed, filled water in the water system and so on.

24 Appendix Appendix The installation explanation of automatic filled-water When automatic filled-water valve is installed,the arrowhead orientation of inlet water must accord with the orientation of valve ; Automatic filled-water has been adjusted in advance to.5bar 3 If readjust the pressure of inlet water,please operate as follows * open the screw cap C * If reduce the pressure of water supply,pease unscrew the pressure to adjust the screw(b) * If increese the pressure of waer supply,please screw down the pressure to adjust the screw (B) 4 When the system need fill water at first,wrest the handle(a) of filled-water.then the handle(a) can return(close) when the system is full of water. 5 Automatic filled-water Valve need clean in a periodic time and then you must close the tap, unscrew the plug(d),remove the inside filter net.please assemble them again after cleaning. NOTICE There are two connections for water pressure meter in the central section of automatic filled-water,where the water pressure meter can be connected directly and display the set pressure.the screw cap(c) must be tweaked after adjusting the filled-water pressure.

25 Appendix Appendix 3 The installation explanation of the leakage pressure valve. The action pressure of leakage pressure valve 'is more than 3bar(valve is open) but the pressure can not be adjusted. The valve will open automatically to make sure that the water loop of air-con system is safe when the water pressure in the backwater side is higher than the set pressure. outlet Appendix 4 The way of assistant heat source connection Unit provides the connection of assistant heat source which can not be only for gas-fired boiler,but also for electronic boiler or warm-net pipe for city accordingly. The way to the connection is as follows: inlet water chiller and heat pump inlet outlet cable Three-way valve inlet outlet control wire gas-fired boiler water chiller and heat pump+assistant electronic boiler water chiller and heat pump inlet inlet outlet cable electronic boiler outlet 3

26 Appendix Appendix5 The unit's parameter Please set according the below table: Par Description Limits Unit R0 Cooling set-point R0 R03 R04 Cooling differential Heating set-point Heating differential 40 4

27 Appendix Appendix 6 Compensate temperature chart When the parameter set : R0=0 R0= R03=30 R04= R7=-0.5 R8=0 R9=5 R0=0 R3=-0.8, The compensate graphs in the heating and cooling mode are as follows: 47.8(50) 43.8(46) starting(stopping) temp.( C 4 5 TgA=-0.8=R3 A 39.8(4) 35.8(38) 3.8(34) 7.8(30) R03 0.(0) R0 9.6(7.5) 7.(5) TgA=-0.5 A 5 R0 starting(stopping) temp.( C Ambient temp. C 4.6(.5).(0) 9.6(7.5) 7.(5) 4.6(.5).(0) 0 R Ambient temp. C 5

28 Appendix Appendix 7 Connection of PCB illustration CC04 RO04 CC03 RO03 CC0 RO0 CC0 RO0 CN3 CT RLY4 RLY3 RLY BHB0 RLY CT CN CN4 CN6 V NET GND DI0 GND AI0 GND AI0 GND AI03 GND AI04 GND AI05 GND AI06 GND AI07 GND AI08 GND AI09 GND CN5 Connections explanation No. Symbol Meaning RO0 System mangtic valve outlet 0-30VAC RO0 System mangtic valve outlet 0-30VAC 3 RO03 System alert outlet 0-30VAC 4 RO04 System alert outlet 0-30VAC 5 CC0 System mangtic valve inlet 0-30VAC 6 CC0 System mangtic valve inlet 0-30VAC 7 CC03 System alert inlet 0-30VAC 8 CC04 System alert inlet 0-30VAC 9 NET AI03 GND GND V Wire System controller economizer inlet temp.failure(input) 0 DI0 AI04 GND System Mode/conmunication economizer outlet temp.failure(input) AI0 AI05 GND System anti-freeze economizer temp.(input) inlet temp.failure(input) AI0 AI06 GND System anti-freeze economizer temp.(input) outlet temp.failure(input) 3 AI03 AI07 GND System economizer exhaust temp.(input) inlet temp.failure(input) 4 AI04 AI08 GND System economizer exhaust temp.(input) outlet temp.failure(input) 5 AI05 AI09 GND System Ambient temp.(input) economizer inlet temp.failure(input) 6 AI06 GND System economizer outlet temp.failure(input) 7 AI07 GND System exhaust temp.(input) 8 AI08 GND System exhaust temp.(input) 9 AI09 GND Ambient temp.(input) 6

29 Appendix.SYSB malfunction Table The common failure cause and solution. Malfunction Display Canse Solution System exhaust temp.failure P8 The sensor is open or short circuit Check or change the sensor System exhaust temp.failure P8 The sensor is open or short circuit Check or change the sensor Ambient temp.sensor failure P04 The sensor is open or short circuit Check or change the sensor System anti-freeze temp.failure E7 The sensor is open or short circuit Check or change the sensor System anti-freeze temp.failure E7 The sensor is open or short circuit Check or change the sensor System economizer inlet temp.failure P0 The sensor is open or short circuit Check or change the sensor System economizer inlet temp.failure P0 The sensor is open or short circuit Check or change the sensor System economizer outlet temp.failure P0 The sensor is open or short circuit Check or change the sensor System economizer outlet temp.failure P0 The sensor is open or short circuit Check or change the sensor System anti-freeze protection P9 Water flow volume not enough Check the flow volume,water system is jammed or not System anti-freeze protection P9 Water flow volume not enough Check the flow volume,water system is jammed or not Communication failure E08 Communication failure between remote wire controller and main board Check the wire connection between remote wire controller and main board System current protection E5 Current through compressor too heavy Check through the power supply for compressor or short circuit System current protection E5 Current through compressor too heavy Check through the power supply for compressor or short circuit System exhaust high temp.protection P8 Compressor exhaust temp.too high Check through the refrigerant system System exhaust high temp.protection P8 Compressor exhaust temp.too high Check through the refrigerant system 7

30 Appendix Appendix 8 () Caution & Warning. The unit can only be repaired by qualified installer centre personnel or an authorised dealer. for Europe market. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. for Europe market Children should be supervised to ensure that they do not play with the appliance. 3. Please make sure that the unit and power connection have good earthing, otherwise may cause electrical shock. 4. If the supply cord is damaged, it must be replaced by the manufacturer or our service agent or similarly qualified person in order to avoid a hazard. 5. Directive 00/96/EC (WEEE): The symbol depicting a crossed-out waste bin that is underneath the appliance indicates that this product, at the end of its useful life, must be handled separately from domestic waste, must be taken to a recycling centre for electric and electronic devices or handed back to the dealer when purchasing an equivalent appliance. 6. Directive 00/95/EC (RoHs): This product is compliant with directive 00/95/EC (RoHs) concerning restrictions for the use of harmful substances in electric and electronic devices. 7. The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas, fire can be occur. 8. Make sure that there is circuit breaker for the unit, lack of circuit breaker can lead to electrical shock or fire. 9. The heat pump located inside the unit is equipped with an over-load protection system. It does not allow for the unit to start for at least 3 minutes from a previous stoppage. 0. The unit can only be repaired by the qualified personnel of an installer center or an authorized dealer. for North America market. Installation must be performed in accordance with the NEC/CEC by authorized person only. for North America market. USE SUPPLY WIRES SUITABLE FOR Caution: Single wall heat exchanger, not suitable for potable water connection. 8

31 Appendix () Cable specification. Single phase unit Nameplate maximum current No more than 3A 3~5A 5~30A 30~40A 40~55A 55~70A Phase line.5mm 4mm 6mm 0mm 6mm 5mm Earth line.5mm 4mm 6mm 0mm 6mm 5mm MCB 0A 40A 40A 63A 80A 00A Creepage protector 30mA less than 0. sec 30mA less than 0. sec 30mA less than 0. sec 30mA less than 0. sec 30mA less than 0. sec 30mA less than 0. sec Signal line n 0.5mm. Three Nameplate maximum current No more than 3A 3~5A 5~30A 30~40A 40~55A 55~70A phase unit Phase line Neutral line Earth line 3.5mm 3 4mm 3 6mm 3 0mm 3 6mm 3 5mm.5mm 4mm 4mm 4mm 4mm 4mm.5mm 4mm 6mm 0mm 6mm 5mm MCB 0A 40A 40A 63A 80A 00A Creepage protector 30mA less than 0. sec Signal line 30mA less than 0. sec 30mA less than 0. sec 30mA less than 0. sec n 0.5mm 30mA less than 0. sec 30mA less than 0. sec When the unit will be installed at outdoor, please use the cable which can against UV. 9

32 code:

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