Bath Systems. Assembling and Installation Instructions

Transcription

1 Bath Systems Assembling and Installation Instructions 06.AR.15/4 GB September 2001

2 Arjo Hospital Equipment AB 2001 Arjo products are patented or patent pending. Patent information is available by contacting Arjo Hospital Equipment AB. Our policy is one of continuous development, and we therefore reserve the right to make technical alterations without notice. The content of this publication may not be copied either whole or in part without the consent of Arjo Hospital Equipment AB.

3 Contents Safety Precautions... 4 Introduction... 5 Preparations... 6 Unpacking and assembling... 7 Assembling of legs... 9 Preparations for mounting of bathtub Mounting of drainage Mounting of bathtub After mounting the bath tub Installation Equapotential bonding Loading Transport and Storage Conditions Electrical installation DIP Switches for Autofill Water installation Water supply Calibration of the thermostat mixer Adjustable thermostat Drainage Level adjustment Space Requirements Technical specifications Measurements, Volume and Weight Overall dimensions - Rhapsody bathtub Overall dimensions - Primo bathtub... 21

4 Safety Precautions For the UK-market: Regarding the thermostatic mixer, FMM , a completing document (10.AR.02/1GB) should accompany this manual. Make sure that the assembly is carried out: in accordance with the data label. Check the type label. by qualified personnel in accordance with local codes in accordance with local regulations Warning! To avoid back injuries: Some activities in the assembly of this unit require a minimum of two people. Product no AR11-EU Batch no SE20004 Made by Arjo in Eslov Sweden Example of Type label When the work is completed check that: all details are mounted corresponding to the assembly instruction all screws are well tightened all parts that might come in contact with the resident do not have any sharp edges or cracks all hoses, pipes and connections are intact and without defects all functions of the bath work normally. Adjust if necessary. 4

5 0 Introduction The Bath System is delivered in two separate boxes. 1 II Box I contains the panel, legs, inside box, and bottles with liquids. Optional: Footrest and pillow. Weight, net approx. Total, approx. 150 kg (1 lbs) 180 kg (97 lbs) Box II contains the bath tub and cover. I Weight, net approx. 65 kg (14 lbs) Total, approx. 10 kg (287 lbs) Recommended tools Electric screwdriver with extender + Socket AF 1 mm + Socket AF 10 mm + Phillips bits Torx key T0 Ring wrench AF 19 mm Ring wrench AF 17 mm Ring wrench AF 8 mm U-wrench AF 24 mm U-wrench AF 0 mm Allen key 8 mm Allen key 6 mm Allen key 4 mm Hammer Screwdriver (for slotted screws) 5

6 Preparations Check the contents of the inside box for stillbath delivered in two boxes. A 1 panel lid A B C D B 1 lock with key (optional) C Attachment of lid; screws, 6 washers, lockable nuts D E 2 fillister head screws with washers 2 connection hoses (P100, Japan market: hoses) E F G F 1 drain hose, complete (1 changeable hose applicable to wall drainage) G H Liquids (optional) For 2150 mm bathtub only: 2 feet with covers 2 screws with washers and nuts H For hydromassage some contents are added. Check the added contents for hydromassage. A B A 1 outlet nozzle B 1 inlet nozzle C 1 treatment hose (optional) C For hydrosound some contents are added (check the added contents for hydrosound). A 1 transducer with equapotential bonding cable B 1 cable A B 6

7 Unpacking and assembling 1 Undo the two screws on top of the case. 2 Remove the cover around the panel. Save the lid for use in the further mounting process. 1 2 Remove the legs from the package. 4 4 Remove the angle iron from the legs. 5 Undo the back cover of the panel. (6 screws and 2 nuts). 6 Unscrew the screws at the back and on the front wooden borders and remove them. Save for use in the further mounting process Remove the back plate of the frame. 8 Not applicable to model P100. Connect to the electric current (temporary if necessary). See instructions for permanent installation on page

8 9 Not applicable to model P100. Remove the plastic transport safety plug (A) on the tank and replace it with the enclosed strainer plug (B). 10 Cut the strap and remove the pad on the hydraulic pump. 9 A B 11 Not applicable to model P (P00 only: activate the display by pressing any button; the display shows arjo ). TERMOMETER Raise the panel by pressing the "UP" button. 12 Knock off the wooden side support. Save the nails (4 pcs) to be used further in the mounting process Unscrew the side plates from the frame. 14 Remove the side plates

9 Assembling of legs 1 Mount one leg at a time. Start with removing the upper bolt from the side support. 2 Loosen the bottom screws on the sidesupport and remove the angle plate one side at a time. Put the back and front wooden boarders along the sides of the panel. Put the lid from the package in front of the panel mm bathtub only: Assemble a foot (from the assembly kit) on each leg Mount the leg as shown in the illustration. Warning! Assembling the second leg and moving the panel to the floor requires two people to keep balance Raise the rear feet by means of a wrench so that the panel is raised from the pallet. Remove the wooden lid Tilt and guide the panel by means of the boarders till just 2- cm remains of the wooden bottom. 8 Fasten the wooden boarders with the nails or the screws from the package. Slide the panel and legs down to the floor. 9 Mount the side plates (A). 8 9 A A 9

10 Preparations for mounting of bathtub 1 Make sure that the panel is in its top position. Remove the rubber stoppers on the clamps. 1 2 (System with Hydromassage only): a/ Loosen the hoseclamps on the connections of the hydropump. b/ Fit the hydromassage nozzles. 2a 2b (System with Hydrosound only): Mounting of the transducer on the bath tub: Slide transducer into tub opening with connector facing down. Make sure that the lip of the gasket is seated against the tub all the way around the tub opening. While applying a force of N to the face of the transducer, tighten the six M4 nuts with a maximum torque of 4 Nm. Warning! It is extremely important that the transducer serial number and the hydrosound unit serial number match. To verify compatibility, check the transducer for its serial number. Then check the identification plate on the hydrosound unit for its serial number. If the numbers do not match, do not install the Hydrosound system. 4 Connect the hydrosound cable (A) to the transducer (B). 5 Check that the transducer ground wire is properly fastened. Connect the transducer ground wire to the earth ground wires placed by the fixed mixer (C). Bath tub Gasket Stud Backing plate Transducer Assy M4 Nut (Qty 6) 4-5 C B A 10

11 Mounting of drainage 1 Remove the plastic cap on the overflow connection and the drain connection. 2 Loosen the screw. Remove the cap. 1 2 Mount the drain hose to the overflow in the bathtub. 4 Mount the bottom drain: Remove the protection tape on the strainer Mount in the fitting hole in the tub. Be sure to centre properly. 4 5 Assemble the tub bottom drain T-coupling with gasket. Make sure that the T-coupling is positioned so that it doesn t collide with the drain pipe when the bath tub is in it s lowest position. 6 Mount the drain bracket on the right (or left) bottom side of the panel Cut the drain pipe to a suitable length according to the floor drain. Airgap if needed. Remove the drain trap if not needed

12 Mounting of bathtub 1 Lift the bath tub (weight 55 kg, 2 persons required). Locate the two hooks on the tub lower mounting side to the panel rods. 2 Use the delivered piece of corrugated paper as a seal protection beween the panel and the tub. 1 2 Raise the outer end of the tub to a horizontal position, and fasten it with the 2 large bolts accessible from the rear side of the panel (placed on the clamp). Be careful not to damage the hydraulic rods. 4a B 4 a/ (For bath systems P200/P220 with Autofill function only) Fasten the two level sensors (A) and (B) from the back of the panel. The shorter cable is connected to the level sensor (B) placed to the right, just below the surface overflow. The longer cable is connected to the level sensor (A) close to the bottom of the tub to the left of the drain. A b/ (For bath system P00 only) Fasten the three level sensors (A), (B) and (C) and the temperature sensor (D) from the back of the panel. The shortest cable is connected to the level sensor (B) placed to the right below the surface overflow outlet. The longest cable is connected to the level sensor placed to the left of the drain (A). The third cable (C) is connected to the brass nipple placed to the right of the drain. c/ (For all bath systems) Place the temperature sensor (D) as illustrated. 4b A D C B C D 5 (For bath system with hydromassage only) Make sure that the air hose for the flow adjustment is placed in it s highest position above the overflow. 5 12

13 Earth ground continuity test for Bath System with hydrosound Have a certified electrician perform earth ground continuity test between all locations indicated in the figure: 1 Earth bonding lug 2 All metal surfaces 2 All metal surfaces Tub grounding stud 4 4 Transducer earth grounding stud 5 GND, yellow/green wire Warning! A certified electrician must, following installation, ensure that the earth ground continuity exists at locations marked in the figure. The resistance difference between all locations (1-5) shall be 0.2 Ω or less. Corrective action must be taken if resistance is above 0.2 Ω. 1 5 Do not use an audible tone type continuity tester for this test. The use of a digital type resistance meter capable of measuring and displaying resistance of 1 Ω or less is suggested. A firm contact pressure on both contact points of the meter probes is necessary to measure resistance 1 Ω or less 1

14 After mounting the bath tub 1 Mount the rear plate (4 screws) 2 Carry out water installation. Calibrate the Bath System settings. P00: See separate document Programming Instructions. P200, P220: See DIP-switch adjustment on page Fasten the top box with two screws from the assembly kit. 5 Assemble the lid to the rear panel cover. Use the screws, washers and nuts (C) from the assembly kit. 6 Mount the rear panel cover together with the lid. Hang it on the two pin bolts, fasten the two domed nuts on the pin bolts and the 6 screws on the side of the panel. 7-9 For systems with integrated dispensing/disinfection only: 7 Place ArjoOil (ArjoSound), ArjoCare and ArjoClean bottles in the top box and attach the suction units to them. Connect as well. A - ArjoClean (Arjo Disinfectant Cleanser) B - ArjoCare(Arjo Shampoo & Body Wash) C -Arjo Oil or ArjoSound (Arjo Skin Conditioner & Bath Oil) 8 Set the Disinfectant/Cleaner concentration, see separate document Operating and Daily Maintenance Instructions. 9 Fasten the securing lock plate (optional). Put one end in the fitting hole Push till it stops, fell the plate and fit the other end in the opposite side of the top box Turn the key for locking a A B C 8 9b Close the panel lid. Put the footrest in place. Fasten the pillow. 14

15 Installation CAUTI All plumbing and electrical work must be carried out by qualified personnel according to regulations and local codes. Equapotential bonding The unit must be connected from the bonding point labeled on the unit to the equapotential bonding point of the room. Foot pads must be bolted to the floor when rigid pipe connections are used. Loading Max. total weight (resident + water) kg (1100 lb.) Max. floor loading (System 20) N (652 lbs)/ foot pad Max. floor loading (System 2) N (71 lbs)/ foot pad Max. floor loading (System 25) N (787 lbs)/ foot pad Max. floor load (System 20) N/cm 2 (78 psi) Max. floor load (System 2) N/cm 2 (87 psi) Max. floor load (System 25) N/cm 2 (94 psi) Transport and Storage Conditions Ambient temperature C (104 F) to +70 C (158 F) Relative humidity % to 80% incl.condensation Atmospheric pressure range hpa to 1060 hpa 15

16 L N MAIN SUPPLY A2 A1 1 RE Electrical installation Model Market Voltage Frequency Fuse (slowblow) Power consumption Stillbath Europe North America Japan 20/240V single phase AC 120V single phase AC 100V single phase AC 50Hz 60Hz 50/60Hz 6 A 10 A 12 A max VA Hydrosound Europe North America model 001E, Japan 20/240V single phase AC 120V single phase AC 100V single phase AC 50Hz 60Hz 50/60Hz 6 A 10 A 12 A max VA Hydromassage Europe North America Japan 20/240V single phase AC 120V single phase AC 100V single phase AC 50Hz 60Hz 50/60Hz 6 A 10 A 12 A max VA First check that the electrical supply corresponds with the information on the label on the backside of the panel. The unit must be permanently installed. The unit must be continuously powered and connected to separate fuse with ground fault circuit interrupter. The unit shall be electrically connected with the following equipment (not included in delivery): Separate fuse. Ground fault circuit interrupter (10mA) Safety switch, according to regulations and local codes. Mains cable (x16awg / x1.5 mm 2 ) Connect the wires as described below: Neutral to the blue wire (N) Phase to the brown wire (L) Protective earth to the yellow/green wire (PE) The unit must be permanently connected to the mains when used in USA and Canada. All electrical installations must comply with the US National Electrical Code and the Canadian Electrical Code respectively. DIP Switches for Autofill The P200 and P220 models are equipped with dip switches, which are located on the PCB and can be adjusted as in the tables below: Model P200 F F2 F5 F4 HYDROPUMP 14 6 Model P220 F1 PCB located in the power box on the lower backside of the panel. PCB located on the backside of the panel front. P200 P Japanese version EU/North America version 1 1 Japanese version EU/North America version 2 2 Auto-fill activated Auto-fill deactivated 2 2 Auto-fill activated Auto-fill deactivated 4 0 seconds* 4 20 seconds* 4 60 seconds* 4 60 seconds* seconds* seconds* seconds* seconds* 16 * the amount of seconds of extended filling time from that the 0-level is fulfilled. *the amount of seconds of extended filling time from that the 0-level is fulfilled.

17 Water installation CAUTI Always assemble Bath System with the enclosed connection hoses! Max. static pressure:...6 bar (600 kpa, 87 psi) Min. operating pressure, Canada, Japan and USA:...1 bar (100 kpa, 15 psi) Recommended...> bar (00kPa, 45psi) Min. operating pressure, All other markets:...2 bar (200 kpa, 29 psi) Recommended...> bar (00kPa, 45psi) Min operating pressure CW, P100:...bar (00 kpa, 45 psi) Recommended...> bar (00kPa, 45psi) Min. flow/supply pipe: 25 l/min.(5.5 gal/min)) (50 l/min CW+WW)(11gal/min CW+WW) Cold water temperature: 2-25 C (6-77 F) Warm water temperature: C ( F) Recommended... >60 C (140 F) The unit connections are G/4" (BSP MALE or NP threads). Calibration of the thermostat mixer P100; P200; P220 For the UK market: Regarding the thermostatic mixer, FMM , see the completing document (10.AR.02/1GB). When the installation is completed the thermostat mixer must be calibrated as follows: Warning! Failure to calibrate the thermostat mixer may cause scalding. Water supply The water supply can be arranged according to two main alternatives: 1 Water connection from floor. 2 Water connection from wall. See Installation drawing on page Backflow prevention USA AXXXXX1-US -Shower and Cleaning - - DA Watts 288 AXXXXX2-US - Shower -DA Watts Cleaning Type A airgap P00 Calibration of the thermostatic mixer for P00 must be carried out by trained Arjo personnel. Adjustable thermostat 1 Loosen the screw in the middle of the thermostat knob and remove the knob. 2 Activate the resident shower. Turn the brass part of the thermostat until the thermometer shows 42 C (109 F). 4 Push the thermostat knob in position. The stop peg on the knob shall be placed just behind (moving clockwise) the stop peg of the ring around the brass part. In this position it shall be impossible to turn the knob anti-clockwise any further. 5 Turn the knob clockwise to cold and then back to maximum heat. Check that the thermometer still shows 42 C (109 F). 6 Fasten the knob and press the grey plug over the screw. 17

18 Drainage Min. drainage capacity l/min (22 gallons/min). 1 Bath System must be connected to drain. Airgap if needed. Connections must be done in accordance with local regulations. 2 Wallmounted drainage: Connect the enclosed drain hose to a drain hose/pipe in the wall. Level adjustment Adjust the feet so that the bath is levelled horizontally, with the exception that head end of the tub is about 15 mm (9/16") over the panel end. CAUTI The distance between the floor and the underside of the leg must not exceed 70 mm (2 6/8"). 15 mm 9/16" max. 70 mm 2 6/8" 18

19 Technical specifications Space Requirements Rhapsody System 20/2/25 00 mm / 12" 1100 mm / 44" 800 mm / 2" Primo System 20/2 00 mm / 12" 1100 mm / 44" 800 mm / 2" 800 mm / 2" 800 mm / 2" 2895 mm / 115" 195 mm / 127" 445 mm / 16" 2895 mm / 115" 195 mm / 127" 150 mm / 6" 150 mm / 6" 00 mm 12" 2750 mm / 108" 00 mm 12" 2750 mm / 108" 00 mm / 12" 00 mm / 12" Measurements, Volume and Weight Rhapsody System 20 System 2 System 25 Tub length 1600 mm (6 ) 1900 mm (75 ) 2150 mm (85 ) Tub + panel, length 1970 mm (77 5/8 ) 2270 mm (89 /8 ) 2520 mm (99 1/4 ) Tub width 970 mm (8 ) 970 mm (8 ) 970 mm (8 ) Total weight 90 kg (860 lbs) 470 kg (107 lbs) 525 kg (1158 lbs) Water consumption (filled, with resident) 185 l (49 gallons) 260 l (68.5 gallons) 10 l (82 gallons) Filling time at 00 kpa dynamic pressure (WW 45ºC) (45 psi dynamic pressure (WW 11ºF) minutes 0 sec 5 minutes 6 minutes Emptying time, tub in highest position (filled, with resident) minutes 4 min 0 sec 5 min 15 sec Primo System 20 System 2 Tub length 1600 mm (6 ) 1900 mm (75 ) Tub + panel, length 1970 mm (77 5/8 ) 2270 mm (89 /8 ) Tub width 760 mm (0") 760 mm (0") Total weight 80 kg (88 lbs) 460 kg (1014 lbs) Water consumption (filled, with resident) 180 l (47.5 gallons) 250 l (66 gallons) Filling time at 00 kpa dynamic pressure (WW 45ºC) (45 psi dynamic pressure WW 11ºF) min 0 sec 5 min Emptying time, tub in highest position (filled, with resident) minutes 4min 0 sec P100 P200, P220, P00 Fixed height Tub rim, lowest position 690 mm (27") 620mm (24") 85 ( 2 7/8") Tub rim, highest position 1120 mm (44") 1120 mm (44") 85 ( 2 7/8") Stroke range 40mm (17") 500 mm (20") Lifting capacity (filled + resident) 500 kg (1100 lbs) 500 kg (1100 lbs) Raising time (full load) approx 0 sec 0 sec Lowering time (full load) approx 0 sec 0 sec Airborn noise (DIN KL2) max 70 db(a) 70 db(a) 19

20 Overall dimensions - Rhapsody bathtub /8" For other solutions concerning drainage and water inlet, please contact Arjo. Fixed height 100 /51 1/8") Min. 1155/45 4/8" (P100) Min. 1085/ 42 6/8"(P200, 220, 00) Max. 1585/ 62 /8" /8" Fixed height 85 /2 7/8") Min. 690/ 27 1/8" (P100) Min. 620/ 24 /8" (P200, 220, 00) Max. 1120/ 44 1/8" 50 2 " See drain illustr. below /8" 50 2" 600(±100) 2 5/8"(± 4") Equapotential bonding / 100/ /8" 9"/ 40 4/8"/ 49 5/8" Mains supply 20V, 50Hz 120V, 60Hz /4" /8" CW* /8" 0" 2 /8" CW HW 970 8" 1970/ 2270/ /8" / 89 /8" / 991/4" CW* = only P100,Japan market Wallmounted drainage Possible area for location of floor drain /8" r=560 22" 80 1/8" /8" /8" /8" 80 1/8" 20

21 Overall dimensions - Primo bathtub /8" For other solutions concerning drainage and water inlet, please contact Arjo. Fixed height 100 /51 1/8") Min. 1155/45 4/8" (P100) Min. 1085/ 42 6/8"(P200, 220, 00) Max. 1585/ 62 /8" /8" Fixed height 85 /2 7/8") Min. 690/ 27 1/8" (P100) Min. 620/ 24 /8" (P200, 220, 00) Max. 1120/ 44 1/8" 50 2 " See drain illustr. below /8" 50 2" 600(± 100) 2 5/8"(± 4") Equapotential bonding / /8" 9"/ 40 4/8" Mains supply 20V, 50Hz 120V, 60Hz /4" /8" 60 2 /8" CW* CW HW /8" 760 0" 1970/ /8" / 89 /8" CW* = only P100,Japan market Wallmounted drainage Possible area for location of floor drain /8" r=560 22" 80 1/8" /8" /8" /8" 80 1/8" 21

22 AUSTRALIA Arjo Hospital Equipment Pty Ltd 154 Lytton Road BULIMBA Brisbane QLD 4171 Australien Tel.nr Faxnr AUSTRIA Arjo-Sic GmbH Föhrenweg THAUR Tel.nr Faxnr BELGIUM Arjo Hospital Equipment nv/sa Twaalf Apostelenstraat SINT-DENIJS-WESTREM Tel Fax info@arjo.be CANADA Arjo Canada Inc South Gateway Road Unit "C" MISSISSAUGA,, L4W 5JI Tel: Fax: marketing@arjo.ca Web page: CZECH REPUBLIC Arjo Hospital Equipment s.r.o. Strmà BRNO Tel Telefax DENMARK Getinge-Arjo A/S Firskovvej Lyngby Tel Telefax FAR EAST Arjo Far East Limited APEC Plaza 49 Hoi Yuen Road, Kwun Tong, Kowloon HG KG Tel Telefax FINLAND OY Vestek AB Martinkuja ESPOO Tel Telefax FRANCE Arjo Equipements Hospitaliers S.A. Central Parc, 4 Allée du Sanglier 9421 VILLEPINTE CEDEX Tel Telefax GERMANY Arjo Systeme für Rehabilitation GmbH Rudolf Diesel-Strasse HOFHEIM Tel Telefax GREECE C. Psimitis Co Ltd 59, Dimitrion Str KAISARIANI Tel Telefax ITALY Arjo Italia S.p.A. Via Della Marcigliana, ROMA Tel Telefax THE NETHERLANDS Arjo Nederland B.V. De Blomboogerd BX TIEL Postbus HC TIEL Tel: Fax: NORWAY Getinge-Arjo AS Ole Deviks vei 4, 4. etasje 0666 OSLO Tel Telefax POLAND Arjo Poland Ltd. Ul.Walecznych WARSZAWA Tel Telefax PORTUGAL RTL Edificio d AS R. Moreiró, 65 Gandra 4580 PAREDES Tel Telefax SPAIN Arjo Spain, S.A Vallespir, SANT JOAN DESPI - BARCELA Tel Telefax SWEDEN Arjo Sverige AB Verkstadsvägen 5 Box ESLÖV Tel Telefax SWITZERLAND Arjo-SIC AG Wartenbergstrasse 15 Postfach 4020 BASEL Tel Telefax UNITED KINGDOM Arjo Ltd St Catherine Street GLOUCESTER GL1 2SL Tel Telefax USA Arjo Inc. 50 North Gary Avenue ROSELLE, IL Tel Telefax If your country is not listed here, please contact your local distributor or: Arjo International AB, Box 61, S ESLÖV, Sweden, Tel , Telefax Subject to alterations - Rätt till ändringar förbehålles - Recht auf technische Änderungen vorbehalten - Sujet à modification