CORNER BELL SMALL 3 CF/LF

Transcription

1 INSTALLATION INSTRUCTIONS & MANUAL FOR MAINTENANCE CORNER BELL SMALL 3 CF/LF Gas fi res with closed combustion system Bellfi res wishes you many cosy evenings with your new Bellfi res gas fi re This document is an essential part of your gas fi re. Read it carefully before installation and maintenance of the gas fi re and keep it in a safe place! Serial number: Production date:

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3 BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM: Corner Bell Small 3 L/R CF (Centre Fire) Corner Bell Small 3 L/R LF (Line Fire) (CBS3 L/R CF) (CBS3 L/R LF) 3

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5 CONTENTS Page 1. INSTALLATION INSTRUCTIONS MAINTENANCE FAULTS DISMANTLING / ASSEMBLING OF THE GLASS DIAGRAM ELECTRICITY AND GAS DIMENSIONS TECHNICAL DETAILS/REGULATIONS REPLACEMENT PARTS LIST DISPOSAL OF PACKAGING AND APPLIANCE IMPORTANT The installation must only be carried out by a Gas Safe Register registered installation engineer. 5

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7 1 INSTALLATION INSTRUCTIONS 1.1 GENERAL The gas fi re must be positioned and connected as a room sealed system (balance fl ue) appliance by a Gas Safe Register registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see Technical Details/ Regulations at the rear of this manual). If you have any queries regarding the installation, please consult your local gas company. Important: Before beginning the installation, check that the details on the rating plate correspond to the gas type and pressure to which the appliance will be connected. The appliance is supplied with a Centre Fire or Line Fire double burner, as ordered. These burners each have their own specifi c fl ame image which is defi ned by the perforation pattern in the burner cover. See Chapter 5 and the Instructions for use. The appliance is factory set to the correct nominal heat input. The pilot light is set to the correct level of consumption. Depending on the requested version, the appliance will be delivered from the factory with a Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for extracting the fl ue gases and supply of combustion air. It is possible to install the gas fi re with either a wall or roof outlet. The roof connection must be carried out using the concentric fl ue system Ø100 mm - Ø150 mm. The fumes are exhausted naturally to the outside environment through the inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm and Ø150 mm pipes. The wall connection must be carried out using the concentric fl ue system Ø130 mm - Ø200 mm. The fl ue gases are evacuated outside by means of natural draft through the internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of Ø130 mm and Ø200 mm. The wall outlet itself is, depending on the concentric fl ue gas system confi guration, Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm. The gas fi re can be installed in a completely sealed or mechanically ventilated house without extra ventilation and/or fume extraction. The gas fi re can be installed as an insertion into an existing open fi re place or as a built-in appliance in a new fi re place. In order to prevent the fireplace heating up excessively, it must be properly ventilated by installing vents at the top and bottom of the fi replace. 7

8 The appliance can be fi tted with a convection package as an optional extra. This is a convection jacket (convection casing) for around and above the appliance, two fl exible aluminium pipes and two built-in convection vents. This enables hot air to be circulated into the room. If required, two additional convector grills can be fi tted (= 1x extra convection set). If an existing chimney is to be used, please consult your installer fi rst. If the chimney was previously used for a wood or coal fi re, then it should be cleaned by an expert. 1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND Ø130 MM - Ø200 MM : Bellfires (Muelink & Grol system) Poujoulat (PGI system) Ontop (Metaloterm US system) The gas fi re, in combination with the concentric fl ue system [Ø100 mm - Ø150 mm] and/ or [Ø130 mm - Ø200 mm] (rigid and/or fl exible) for the brands Bellfi res (Muelink & Grol system), Poujoulat (PGI system) or Ontop (Metaloterm US system), has been approved in accordance with the European CE-norm for gas appliances and may therefore be used only with these systems. The permitted components for these systems are listed in Chapter The guarantee on the appliance lapses if it is installed, fully or partially, with other components or a different fl ue system. The concentric fl ue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be used with either a newly-built or existing chimney. 1.3 INCLUDED Set documentation - Instructions for use - Attributes - Ceramic log set, or marble pebbles white or marble pebbles grey N.B. If any part is missing, please contact your dealer. 8

9 1.4 OPTIONS AND ACCESSORIES The following options and accessories can be supplied by your dealer: Part no Option Convection package Corner Bell Small 3 L x Convection casing x Convection top plate L x Convection set General Convection package Corner Bell Small 3 R x Convection casing x Convection top plate R x Convection set General Mantle iron CBS3 L Mantle iron CBS3 R cm Frame 4 sided CBS3L (incl. mantle iron CBS3L) cm Frame 4 sided CBS3R (incl. mantle iron CBS3R) Black mirror rear wall CBS3 L/R / VWBS Black mirror side wall CBS3 L/R (3x) Fins rear wall CBS3 L/R / VWBS3 Part no Accessorie Convection set General: (for convection air extraction) x Flexible aluminium pipe Ø125 mm, L= 3 m (max.) x Fitting box 135 x 135 mm x Convection exit grid, white, 145 x 145 mm x Collar adaptor Ø125 mm x Hose clamp Ø125 mm Set carrying brackets (2 pieces) 3... Bellfi res (M&G) concentric fl ue system See component summary 3... Poujoulat (PGI) concentric fl ue system See component summary 3... Ontop (Metaloterm US) concentric fl ue system See component summary 9

10 1.5 PREPARATION FOR INSTALLATION The following preparation must be carried out before the gas fi re can be installed Instructions for positioning the outlet Positioning the outlet for correct operation: Roof-mounted outlet: >0.5 m Figure 1: Roof-mounted outlet This must be positioned at least 0.5 m from the roof edge; the apex of the roof can be disregarded. Wall-mounted outlet: >0.5 m Figure 2: Wall-mounted outlet This must be positioned at least 0.5 m from: the corner of the building. the roof overhang, the rain gutter. balconies etc., unless the exhaust construction extends to at least the face of the protruding section. 10

11 Positioning the outlet to avoid affecting the surrounding area All listed distances in this section are no more than guidelines. For the exact minimum distances, please consult your national and local directives. Distance = minimum distance required for positioning of the outlet to avoid adverse effects with respect to: A. A ventilation opening serving an occupied room, a toilet or a bathroom. B. A heating air supply, when the supply fl ows through an occupied room. C. A window that can be opened and that is near an occupied room, a toilet or a bathroom. Roof-mounted outlet: To avoid adverse effects Distance: outlet - A, B or C At the same roof level. >3 m (*) At a different roof level. >1 m (*) At a lower positioned wall. >1 m At a higher sloping surface. >3 m (**) (*) If the required distance cannot be achieved, the outlet position rules take precedence. (**) If the required distance cannot be achieved, the position of the outlet must be at least 1 m above the highest facade/roof. 11

12 Wall-mounted outlet: To avoid adverse effects At walls in buildings with staggered heights. Distance: outlet - A, B or C Not permitted if A, B, or C are located above the outlet. On a wall - general. (*) Above the outlet: >2 m Below the outlet: >0.75 m Left and right of the outlet: >0.75 m At <1 m from the roof overhang. Beneath balconies, walkways etc. Beneath balconies, walkways etc. where the outlet extends to the front. >2 m >2 m from the underside of the protruding balcony or walkway. >2 m To the garden or on the terrace. >2 m to the outside space. (**) With respect to a facing wall. >2 m (if the distance from the facing wall is less, the criteria detailed for On a wall - general apply). Enquire at your local gas company for the regulations relating to outlets positioned opposite each other and outlet(s) in facade(s) that form an angle. (*) These minimum distances do not apply if there is an obstruction between the outlet and A, B and C that protrudes at least 0.5 m from the wall and has a length exceeding the distance. (**) This distance is not required if the outlet is situated at least 1 m higher than the intended area of the outside space. If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at a height of less than 2 m, it must be fi tted with an effective protector. The mesh size of the guard must not affect the correct operation of the appliance. 12

13 1.6 GENERAL SERVICES The Fume Channel/Combustion Air Intake The combined fume channel and combustion air intake requires one of the following concentric fl ue system confi gurations. Important: Due to the high temperature of the outer walls (approx. 150 C), no flammable materials may be located or used in the vicinity of the flue system. The complete flue system, must therefore be sleeved with a heat resistant material after assembly. Ventilate the covered concentric flue by fitting a grid near the floor and ceiling (on each floor). Do not insulate the concentric flue. Use the universal wall/floor support Ø150 mm to attach the covering of the concentric flue system [Ø100 mm - Ø150 mm], see 1.6.2, drawing number Use as a wall support Use as a fl oor support Figure 3: Application universal wall/floor support Ø150 mm 13

14 RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm Y , 11, 12, 13 (100) Item descriptions: see Assemble restriction plate: Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m Width: B = 30 mm Width: B = 40 mm Width: B = 65 mm Width: B = 80 mm Figure 4: Vertical roof-mounted outlet without bend ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 14

15 16 17 Y X , 15 10, 11, 12, 13 Y 1 28 (100) 4 1 Item descriptions: see Assemble restriction plate: Appliance: Distance Y 1 (*) Distance X (*) Distance Y 1 + Y 2 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m m - Width: B = 40 mm (*) : (Y 1 + Y 2 ) : X > 2 : 1 (Vertical to horizontal ratio (or 45 upwards) is always at least 2 to 1) Figure 5: Vertical roof-mounted outlet with bend ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 15

16 FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm Y , 11, 12, (100) 4 Item descriptions: see Assemble restriction plate: Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m Width: B = 30 mm Width: B = 40 mm Width: B = 65 mm Width: B = 80 mm Figure 6: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm) ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 16

17 Y Y 2 > 45 X 5 7 Y 1 10, 11, 12, (100) 1 Item descriptions: see Assemble restriction plate: Appliance: Distance Y 1 (*) Distance X (*) Distance Y 1 + Y 2 + Y 3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m m - Width: B = 40 mm (*) : (Y 1 + Y 2 + Y 3 ) : X > 2 : 1 (Vertical to horizontal ratio (or 45 upwards) is always at least 2 to 1) Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45 (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm) ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 17

18 Y (100) 1 Item descriptions: see Assemble restriction plate: Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m Width: B = 30 mm Width: B = 40 mm Width: B = 65 mm Width: B = 80 mm Figure 8: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm) ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 18

19 Y Y 2 > X 7 Y (100) 1 Item descriptions: see Assemble restriction plate: Appliance: Distance Y 1 (*) Distance X (*) Distance Y 1 + Y 2 + Y 3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m m - Width: B = 40 mm (*) : (Y 1 + Y 2 + Y 3 ) : X > 2 : 1 (Vertical to horizontal ratio (or 45 upwards) is always at least 2 to 1) Figure 9: Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined; with a bend >45 o (Flexible Ø100 mm / Ø150 mm) ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 19

20 RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm X m Y 10, 11, Wall Termination Position (100) 4 1 Item descriptions: see Assemble restriction plate: Appliance: Distance Y Distance X Concentric Concentric (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm Corner Bell Small 3 L/R m m m m - - Figure 10: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 20

21 RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm Appliance: Concentric flue connection Ø130-Ø200 mm X m Y 110, 111, 113 Wall Termination Position Item descriptions: see Assemble restriction plate: Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm Corner Bell Small 3 L/R m m Width: B = 40 mm m m - Figure 11: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 21

22 RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm Appliance: Concentric flue connection Ø130-Ø200 mm 114 X m Y , 111, 113 Wall Termination Position Item descriptions: see Assemble restriction plate: Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm Corner Bell Small 3 L/R m m m m - Figure 12: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 22

23 RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm Appliance: Concentric flue connection Ø130-Ø200 mm X m 110, Y , 111, 113 Wall Termination Position 114 X 1 Y 1 110, 111, Item descriptions: see Assemble restriction plate: Appliance: Distance Y 1 Distance X 1 Distance Y 2 Distance X 2 Concentric connection on (min.-max.) (min.-max.) (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm m m m m - Corner Bell m m m m - Small 3 L/R m m m m m m m m - Figure 13: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 23

24 RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm Appliance: Concentric flue connection Ø130-Ø200 mm 114 X m Y , 111, 113 Wall Termination Position Item descriptions: see Assemble restriction plate: Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm Corner Bell Small 3 L/R m m m m - Figure 14: Horizontal wall termination ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 24

25 1.6.2 Item descriptions for figures 4 t/m 14 FIG. NO. DESCRIPTION 1 Gas fi re; Concentric fl ue connection Ø130/Ø200 mm or Ø100/Ø150 mm Restriction plate (The different sizes restriction plates are supplied with every appliance) 5 Chimney, min. Ø150 mm internal, totally gas tight. 6 Chimney or fi reproof sleeving. Min. Ø160 mm internal. 7 Ø100 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI. 8 Ø150 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI. 9 - AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm FIG. NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX Twin-wall balanced fl ue pipe, L = 500 mm, incl. 1 and Twin-wall balanced fl ue pipe, L = 1000 mm, incl. 1 and Telescopic twin-wall balanced fl ue pipe, L = min. 325 / max. 440 mm, incl. 1 and Adjustable length twin-wall balanced fl ue pipe, L = 500 mm, incl. 1 and Twin-wall balanced fl ue elbow 90, incl. 1 and 2 25

26 FIG. NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX Twin-wall balanced fl ue elbow 45, incl. 1 and Vertical (roof) termination kit, L = 1360 mm (vertical), incl. 1, 2 and Adjustable roof fl ashing. Roof pitch (**), with lead fl ashing Roof fl ashing for existing chimney or fl at roof Horizontal (wall) termination kit, L = 600 mm (horizontally adjustable)), incl. 1, 2 and one set of wall spacer plates : Stainless steel locking band Ø150 mm, quick-fastening : Silicone seal Ø150 mm : Wall strap Set of ceiling fi nishing plates / Fire stops 26

27 FIG. NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX Ceiling plate for transition Ø100 mm / Ø150 mm rigid - Ø100 mm (fl ex.) Stainless steel adapter piece (100) from fi re to fl exible, Ø100 mm external (rigid) x Ø107 mm internal (fl ex.). [appliance - Ø100 mm fl ex.] and [Ø100 mm rigid - Ø100 mm fl ex.] Stainless steel adapter piece (150) fi re to fl exible, Ø148 mm external (rigid) x Ø148 mm internal (fl ex.) [appliance - Ø150 mm fl ex.] Stainless steel locking band Ø150 mm. For adapter 150 [appliance - Ø150 mm (fl ex.)], Screw-fastening Stainless steel screws Ø3.5 mm x 9.5 mm. For securing the fl exible concentric fl ue. (Minimum 3 screws per connection) Hose clamp Ø100 mm. (Minimum 2 per connection) Hose clamp Ø150 mm. (Minimum 2 per connection) Vertical (roof) termination kit, L = 610 mm (vertical), incl. 1 and 2. For the fl exible fl ue system Concentric T-piece with gauging orifi ce, incl. 1 and 2 27

28 FIG. NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX Concentric pipe with gauging orifi ce, L = 165 mm, incl. 1 and concentric bend with inspection panel, incl. 1 and Universal wall / fl oor support Ø150 mm (*) : Color : RVS : Stainless steel self-colour, polished antr. : Anthracite colour lacquer, matt (**) : Adjustable roof fl ashing for a slope > 45 can be supplied on request. When installing a balanced-fl ue closed gas fi re in an existing chimney, ensure stainless steel fl exible liners (Ø100 mm or Ø130 mm) conforming with BS 316 are used to conduct the spent gases. 28

29 AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm FIG NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX Concentric reduction of Ø130 / Ø200 mm Ø100 / Ø150 mm Twin-wall balanced fl ue pipe, L= 500 mm, incl. 5 and Twin-wall balanced fl ue pipe, L= 1000 mm, incl. 5 and Adjustable length twin-wall balanced fl ue pipe, L= 500 mm, incl. 5 and Twin-wall balanced fl ue elbow 90, incl. 5 and Twin-wall balanced fl ue elbow 45, incl. 5 and Horizontal (wall) termination kit, L= 600 mm (horizontally adjustable), incl. 5, 6 and one set of wall spacer plates 29

30 FIG. NO. BELLFIRES ART. / ORDER NO. DESCRIPTION Color(*) Application RVS antr. RIGID FLEX : Stainless steel locking band Ø200 mm, quick-fastening : Silicone seal Ø200 mm : Wall strap Set of ceiling fi nishing plates / Fire stops Stainless steel adapter piece (130) from fi re to fl exible, Ø130 mm external (rigid) x Ø137 mm internal (fl ex.), [appliance - Ø130 mm fl ex.] and [Ø130 mm rigid - Ø130 mm fl ex.] Stainless steel adapter piece (200) from fi re to fl exible, Ø198 mm external (rigid) x Ø198 mm internal (fl ex.), [appliance - Ø200 mm fl ex.] Stainless steel locking band Ø200 mm. For adapter 200. [appliance - Ø200 mm fl ex.]. Screw-fastening Stainless steel screws Ø3.5 mm x 9.5 mm. For securing the fl exible concentric fl ue. (Minimum 3 screws per connection) Hose clamp Ø130 mm. (Minimum 2 per connection) Hose clamp Ø200 mm. (Minimum 2 per connection) 30

31 AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm FIG. NO. POUJOULAT ART. / ORDER NO DESCRIPTION Twin-wall balanced fl ue pipe, L = 250 mm Twin-wall balanced fl ue pipe, L = 450 mm Twin-wall balanced fl ue pipe, L = 950 mm Telescopic twin-wall balanced fl ue pipe, L = min. 390 mm / max. 640 mm Twin-wall balanced fl ue elbow Twin-wall balanced fl ue elbow 45 31

32 FIG. NO. POUJOULAT ART. / ORDER NO DESCRIPTION Twin-wall balanced fl ue elbow Twin-wall balanced fl ue elbow Vertical (roof) termination kit, L = 140 mm Roof fl ashing, suitable for a brick roof, with a roof pitch of Roof fl ashing, suitable for a tiled roof, with a roof pitch of Roof fl ashing, suitable for a brick roof, with a roof pitch of Roof fl ashing, suitable for a tiled roof, with a roof pitch of

33 FIG. NO. 18 POUJOULAT ART. / ORDER NO DESCRIPTION Roof fl ashing for existing chimney or fl at roof Horizontal (wall) termination kit, L = min. 365 mm / max. 585 mm Stainless steel locking band Ø150 mm, quick-fastening Wall strap, Ø150 mm Ceiling/wall plate with spacers and ventilation grooves Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Concentric pipe with inspection opening, L = 250 mm 33

34 FIG. NO. 36 POUJOULAT ART. / ORDER NO DESCRIPTION Roof support, (universal) Ø150 mm Floor support, (universal) Ø150 mm Adapter: Bellfi res Ø mm Poujoulat PGI Ø mm (Appliance 100/150 Poujoulat PGI 100/150) Adapter: Bellfi res Ø mm Poujoulat PGI Ø mm (Appliance 130/200 Poujoulat PGI 100/150) Concentric reduction of Poujoulat PGI Ø mm Poujoulat PGI Ø mm 34

35 AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm FIG. NO. POUJOULAT ART. / ORDER NO DESCRIPTION Twin-wall balanced fl ue pipe, L = 250 mm Twin-wall balanced fl ue pipe, L = 450 mm Twin-wall balanced fl ue pipe, L = 950 mm Telescopic twin-wall balanced fl ue pipe, L = min. 390 mm / max. 640 mm Twin-wall balanced fl ue elbow Twin-wall balanced fl ue elbow 45 35

36 FIG. NOR. POUJOULAT ART. / ORDER NO DESCRIPTION Twin-wall balanced fl ue elbow Twin-wall balanced fl ue elbow Horizontal (wall) termination kit, L = min. 425 mm / max. 585 mm Stainless steel locking band Ø200 mm, quick-fastening Wall strap, Ø200 mm Ceiling/wall plate with spacers and ventilation grooves Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of

37 FIG. NO. POUJOULAT ART. / ORDER NO DESCRIPTION Concentric pipe with inspection opening, L = 250 mm Roof support, (universal) Ø200 mm Floor support, (universal) Ø200 mm Adapter: Bellfi res Ø mm Poujoulat PGI Ø mm (Appliance 130/200 Poujoulat PGI 130/200) 37

38 AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm FIG. NO. ONTOP ART. / ORDER NO. USA 10 DESCRIPTION Adapter for Bellfi res appliances with Ø100-Ø150 mm concentric connection US Twin-wall balanced fl ue pipe, L = 250 mm 10 US Twin-wall balanced fl ue pipe, L = 500 mm 11 US Twin-wall balanced fl ue pipe, L = 1000 mm 12 USPP 10 Telescopic twin-wall balanced fl ue pipe, L = min. 60 / max. 250 mm 14 USB Twin-wall balanced fl ue elbow USB Twin-wall balanced fl ue elbow 45 USB Twin-wall balanced fl ue elbow 30 38

39 FIG. NO. ONTOP ART. / ORDER NO. USB DESCRIPTION Twin-wall balanced fl ue elbow USDVC2 10 Vertical (roof) termination kit, L = 375 mm, incl USSR 10 Storm collar Ø150 mm 17 USLS 10 Adjustable roof fl ashing. Roof pitch (**), with lead fl ashing 17 USDH 10 Roof fl ashing plate for roof pitch USDP 10 Roof fl ashing for existing chimney or fl at roof 18 USDPAL 10 Roof fl ashing - Aluminium for existing chimney or fl at roof 19 USDHC5 10 Horizontal (wall) termination kit, L = 475 mm (horizontally adjustable)), incl. 2 39

40 FIG. NO. 20 ONTOP ART. / ORDER NO. USKB 10 DESCRIPTION 1 : Locking band, quick-fastening 21 USAB 10 2 : Cover band, screw-fastening 23 USMB 10 Wall strap, adjustable 23 USEB 10 Fitting bracket 24 USCP 10 Set of ceiling fi nishing plates / Fire stops / Centring plates 24 USDQ 10 Roof support 25 USSAN 10 Renovation set 25 USSAN1 10 Top of renovation set 40

41 FIG. NO. 25 ONTOP ART. / ORDER NO. USSAN2 10 DESCRIPTION Bottom renovation set 28 USKBS 10 Locking band, screw-fastening USI 10 Concentric pipe with inspection panel, L = 250 mm 34 USEM 10 Concentric pipe with gauging orifi ce, L = 150 mm 35 USBI concentric bend with inspection panel USR 10 Rosette smooth Ø150 mm USMPG 10 Wall plate large Ø150 mm, 300 mm ASAH 10 Spacer bracket 41

42 FIG. NO. ONTOP ART. / ORDER NO. USVG DESCRIPTION Concentric reduction of Ø100-Ø150 mm Ø130-Ø200 mm AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm FIG. NO. ONTOP ART. / ORDER NO. USA 13 DESCRIPTION Adapter for Bellfi res appliances with Ø130-Ø200 mm concentric connection US Twin-wall balanced fl ue pipe, L = 250 mm 10 US Twin-wall balanced fl ue pipe, L = 500 mm 11 US Twin-wall balanced fl ue pipe, L = 1000 mm 12 USPP 13 Telescopic twin-wall balanced fl ue pipe, L = min. 60 / max. 250 mm 14 USB Twin-wall balanced fl ue elbow 90 42

43 FIG. NO. 15 ONTOP ART. / ORDER NO. USB DESCRIPTION Twin-wall balanced fl ue elbow 45 USB Twin-wall balanced fl ue elbow 30 USB Twin-wall balanced fl ue elbow USDVC2 13 Vertical (roof) termination kit, L = 375 mm, incl USSR 13 Storm collar Ø150 mm 17 USLS 13 Adjustable roof fl ashing. Roof pitch (**), with lead fl ashing 17 USDH 13 Roof fl ashing plate for roof pitch

44 FIG. NO. 18 ONTOP ART. / ORDER NO. USDP 13 DESCRIPTION Roof fl ashing for existing chimney or fl at roof 18 USDPAL 13 Roof fl ashing - Aluminium for existing chimney or fl at roof 19 USDHC4 13 Horizontal (wall) termination kit, L = 475 mm (horizontally adjustable)), incl USKB 13 1 : Locking band, quick-fastening 21 USAB 13 2 : Cover band, screw-fastening 23 USMB 13 Wall strap, adjustable 23 USEB 13 Fitting bracket 24 USCP 13 Set of ceiling fi nishing plates / Fire stops / Centring plates 44

45 FIG. NO. 24 ONTOP ART. / ORDER NO. USDQ 13 DESCRIPTION Roof support 25 USSAN 13 Renovation set 25 USSAN1 13 Top of renovation set 25 USSAN2 13 Bottom renovation set 28 USKBS 13 Locking band, screw-fastening USI 13 Concentric pipe with inspection panel, L = 250 mm 34 USEM 13 Concentric pipe with gauging orifi ce, L = 150 mm 45

46 FIG. NO. 35 ONTOP ART. / ORDER NO. USBI 13 DESCRIPTION 90 concentric bend with inspection panel USR 13 Rosette smooth Ø200 mm USMPG 13 Wall plate large Ø200 mm, 350 mm ASAH 13 Spacer bracket USVG Concentric reduction of Ø130-Ø200 mm Ø100-Ø150 mm The room-sealed gas appliances have been approved in combination with the components of the concentric fl ue systems listed in this instruction book, according to the European CE norm for gas appliances and may therefore be used only with these components. The components of the concentric fl ue system of Bellfi res (M&G system), Poujoulat (PGI system) and Ontop (Metaloterm US system) may not be used together in one installation. Check whether the wall or roof termination kit to be used exactly matches one of those listed in this instruction book. 46

47 1.6.3 Gas connection Operation (gas regulator block (and receiver)) outside the appliance (in the operating unit): The gas connection is situated where the operating unit is built in near to the appliance. Use only gas piping with a minimum diameter of 1/2 and a shut-off valve Operating unit If the appliance is fi tted with an operating unit comprising gas control block and receiver, this will be located, once it has been built in, at a maximum of 50 cm from the left or right hand side of the appliance Convection package connections When fi tting a convection package (= convection casing and convection set (1x or 2x)), consideration should be given to the openings at approximately 1 meter above the appliance for the warm air exiting grids. 1.7 POSITIONING THE APPLIANCE Important: The fireplace is constructed on a sufficiently solid floor that can bear the weight of the appliance. Ensure a free space of at least 1 cm between the bottom of the appliance and the floor. Ensure that the temperature of the floor under and in front of the appliance can never rise above 85 C! Make use of a temperature protection plate (of nonflammable material) on the floor if necessary. Take care with a floor made of a flammable material. Min.1 cm Figure 15: A clearence of at least 1 cm must be maintained between the bottom of the appliance and the floor. 47

48 Never position the appliance directly against the rear wall, but always place an nonflammable insulation plate, at least 12 mm thick, between the appliance and the rear wall, with free space on either side of 2 cm. (Total ± 5 cm.) The rear wall must be made of nonflammable material. Never use combustible materials during the installation. Ventilate the fireplace, by allowing vents above and below the fireplace. During installation of the gas fire, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation. Do not insulate the appliance! Only the top and sides may be fitted with a strip of white, loose insulation wool (heat-resistant to 1000 C), width 15 cm max. to protect the wall. Do not use fibreglass or Rockwool, or any other sort of insulating material. These emit a pungent odour. This is considered extremely unpleasant. They may also cause discolouring of the column. Flammable materials, such as curtains, should not be placed in the vicinity of the gas fire. Minimum safe distance: 100 cm. If desired, fi t a convection package to the appliance. (See chapter 1.1) The appliance can be easily installed using a set of carrying brackets (accessory). After installing: remove carrying brackets! Corner Bell Small 3 R with options: 10 cm frame (4 sided) and mantle iron convection package 48

49 Figure 16: Appliance installed in ventilated chimney breast Horizontal outlet of the flue gas exhaust /combustion air supply via the wall. Fitted with the options / accessories: convection package (= convection casing and 1x convection set) 1x extra convection set 1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) natural convection air 5 Outlet opening (appliance) convection air / connection convection set (2x or 4x) 6 Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x) 7-8 Concentric fl ue connection appliance; Ø mm for a horizontal wall outlet 9 Horizontal wall outlet 10 Built in operating unit with gas regulator block and receiver 49

50 Figure 17: Appliance installed in ventilated chimney breast Vertical outlet of the flue gas exhaust / combustion air supply via the roof. Fitted without convection package 1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) convection air (2x) 5 Concentric fl ue connection appliance; Ø mm for a vertical roof outlet 6 Concentric fl ue system; Ø mm for a vertical roof outlet 7 Built in operating unit with gas regulator block and receiver 50

51 When fi tting the appliance, it can be levelled with the adjustable feet. These adjustable feet can be reached via the openings (4x), after removing the protective covers, in the corners of the fl oor of the combustion chamber. The fl oor of the combustion chamber can be reached after the window and the grill around the burner have been removed (see chapter 4). Using an Allenkey (no. 5), the appliance can be adjusted to the required height. Press the 4 protecting covers back into the fl oor Position 4 protecting covers. - Protecting cover. - Adjustable feet seen from the bottom - Adjust height with Allenkey no. 5. of the appliance. 51

52 Position the gas supply pipe such that it can be easily mounted after installation. Because the control system is outside the appliance, the gas pipe must lead to where the operating unit (built in), the gas regulator block (and the receiver) assembly are fi tted. Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the nonfl ammable insulation plate (min. 12 mm) between the appliance and rear wall. The appliance may not be installed against a fl ammable rear wall. Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting brackets at the side of the appliance for this. - 2x Mounting bracket. 52

53 1.7.1 Gas connection operating unit Important: During gas connection, take care not to twist the gas regulator block. Make sure that both the gas regulator block and the supply pipes are not subjected to stresses. The appliance is supplied with a built-in operating unit. Operating unit Frame with door (white) Figure 18: Operating unit Remove the decorative edging and door of the operating unit. Fit the separate operating unit, where the gas regulator block and receiver will be placed, on max. 50 cm from the appliance. The burner, gas regulator block and receiver have been fully factory assembled. Disconnect the bracket with the gas regulator block and receiver from the appliance. Carefully move the bracket with the gas regulator block, receiver, pipes and cables to the operating unit. Mount the bracket at the bottom of the operating unit. Important: Take care that no pipes get damaged and no compression fittings come loose when moving the gas regulator block. Prevent twisting the flexible pipes! Check all compression fittings for leaks afterwards! Mount the receiver in the top of the operating unit. Check afterwards that all electric connections are properly connected. General: Route all piping and cables from the operating unit to the appliance through an easily accessible hollow cavity. During subsequent installation of the operating unit, protect the gas regulator block and piping against encasement by cement etc. 53

54 Important : Cement and chalk can damage the piping and can, in turn, lead to gas leaks. Disassembly and assembly of pipes and cables: If necessary for mounting, all pipe compression fi ttings and cable connectors can be temporarily disassembled. After mounting, carefully reassemble all pipes and cables. Check afterwards all compression fi ttings for leaks and that all electric connections are properly connected. Important : Note : Screw the thermocouple connection (and thermocouple interrupter) manually into the gas regulator block. Afterwards, carefully fasten a half turn with a spanner. Check that the flexible burner pipes are correctly connected! The gas connection of the gas valve rear burner must be connected to the rear burner! See Chapter 5. Switching over the flexible burner pipes during assembly can lead to an explosive ignition. Prevent this at all costs! Gas pipe rear burner Ø8 mm Flex. Thermocouple Pilot light pipe Ø4 mm Flex. Gas valve rear burner Thermocouple interrupter Gas pipe front burner Ø8 mm Flex. Gas supply connection Gas regulator block Figure 19: Gas regulator block and gas valve: Gas and thermocouple connections 54

55 Pilot Gas Adjustment Screw (Pierce the housing with a small screwdriver) Adjustment Screw Maximum Burner pressure Motor-knob 8 Wire connecting cable receiver Microswitch Figure 20: Gas regulator block - Front Inlet Pressure Tap Outlet Pressure Tap Adjustment Screw Minimum Burner pressure Pilot light connection Gas supply connection Thermocouple interrupter connection Gas connection for to the front burner Gas connection for gas valve to the rear burner Figure 21: Gas regulator block - Rear 55

56 Piezo cable connection Thermocouple voltage / current OUT - connection (yellow) SW Thermocouple voltage / current IN - connection (red) TC AUX: Electrical connection for gas valve rear burner Connection 8 wire cable gas regulator block Connection for external operating (option) 6 VDC Adapter connection (option) RESET button Figure 22: Receiver - Top RESET button AUX: Electrical connection for gas valve rear burner Figure 23: Receiver - AUX connection - RESET button 56

57 1.7.2 Connecting the concentric flue Assemble the concentric fl ue system according to one of the examples in section 1.6.1, fi gure 4 to 14 inclusive. Make sure that all connections are completely gas tight Mounting the convection package (option) The convection package (option) consists of a convection casing and a convection set. The convection set is supplied separately and consists of two fl exible aluminium pipes, hose clamps and two built-in convection grills (fi tting box and grill). Mount the aluminium pipes on the collar adaptors of the convection top plate. Use the supplied hose clamps. The fl exible aluminium pipes are stretchable to a length of + 3 meter. 57

58 Position the two fi tting boxes in the fi replace, at a minimum distance of 30 cm under the ceiling. Mount the other end of the aluminium pipes onto the fi tting boxes. To do this use the hose clamps supplied. When the fi replace is completely fi nished, mount the grilles onto the fi tting boxes. Within a range of 30 cm either side and 50 cm above the escape opening, there must be no fl ammable materials (e.g. wooden ceiling, fi tted furniture) Building in the appliance Remove the front of the casing, if applicable. (See Chapter 4: Dismantling / Assembling of the glass.) Decide on positions of the vents (grilles above and below the fi replace) and, if applicable, the hot air grids of the convection package. The brickwork must be built up around the appliance. In connection with the appliance expanding during burning: there must be at least 3 mm clearance on either side of the appliance. Do not build up the brickwork farther than the angle irons/brackets (keep in mind the thickness of any plastering!). Do not use masking tape on the appliance when installing and plastering. Tape can damage the finish of the appliance. Connect up the convection package, if applicable. See

59 Mantle iron (option). The optional mantle iron is intended for supporting the brickwork above the appliance. The mantle iron must rest on the brickwork on both sides so that upward building is possible. Level the mantle iron with the supplied bar set. Mantle iron in combination with the 10 cm frame (option). The mantle iron is screwed on the top panel of the 4 sided 10 cm frame at the factory. Do not unscrew this connection! Bar set: 2x draw bars 2x tension sleeves 2x M6 hooks 2x brass expansion plugs M6 First remove the 2 mantle iron transport-spacers REMOVE Note! Temporarily support the mantle iron, so that it does not fall forwards. 59

60 Fix the mantle iron to the rear wall with the bar set. Place the draw bars at an angle of about 60 (between the appliance and the wall). Level the mantle iron with the tension sleeves. 2 mm Ensure that the height between the mantle iron and the underside of the glass is the same at left, middle and right. Keep a clearance of 2 mm between the mantle iron and the top of the side panels. The side panels should always be easily removable. Check that the mantle iron is at right angles to the side panels, both left and right. Put ceramic felt on the top of the mantle iron, before laying bricks or using other heatresistant structural materials. If using other materials, such as stone or heat-resistant plating, you should follow the supplier s instructions. 60

61 DO NOT COVER Do not cover the top side of the appliance with (built-in) materials. Once the fi replace has been fi nished, you can now, fi t the frame with the small door to the operating unit. After installation in a new fireplace and/or applying new cement work, the appliance cannot be used for at least four weeks. 61

62 1.7.4 Checking the gas connection After connection of the gas supply, check that all connections are completely gas tight using soapy water or a leak tester Positioning the ceramic log set or marble pebbles The appliance can be supplied with: Ceramic log set + embers Marble pebbles white (small, white marble stones) Marble pebbles grey (small, grey marble stones) Important: Carefully place the chips of wood/embers/vermiculite granules/ log set or marble pebbles, on and around the main burner according to the directions in this chapter. Do not place any chips of wood/embers/vermiculite granules/ log set or marble pebbles against the pilot light burner. For that reason, the main burner has a protective pilot-light cowl. Never remove this cowl! Make sure that the pilot flame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation. Make sure that all burner orifices remains free at all times! The burner bed (with chips of wood/embers/vermiculite granules) and the positioning of the logs or marble pebbles must not be changed. Only use those items supplied! These been rigorously checked and the quantities adapted to the appliance. Replacement parts, including the ceramic mat are available from your dealer. Fitting may only be carried out by a qualified person. Remove the glass according to the instructions in chapter 4; DISMANTLING / ASSEMBLING OF THE GLASS. 62

63 Ceramic log set + chips of wood + embers + vermiculite granules 1 Place the ceramic mat on the burner in such a way that the holes in the mat are in line with the burner openings. 2 Remove the embers carefully from their packaging and spread them evenly over the burner mat and the grate around the burner. 3 Distribute the vermiculite granules (50 gram) evenly over the burner. 63

64 Note! : Small embers and their residue should not be scattered on the burner. This can cause a blockage on the burner orifices. Embers and vermiculite granules must not be placed next to the pilot light burner. Important: make sure that all burner openings remain free!! Burner orifices, which are not open, could lead to a dangerous situation. 4 Place the logs on the burner: Appliance Natural gas-burner see fi gure: Propane / Butane-burner see fi gure: Corner Bell Small 3 L/R CF/LF Keep the burner orifi ces unblocked!!! 5 Place the chips of wood around the burner. 64

65 Logs: Log no ❶ Log no ❷ Log no Log no ❹ Log no ❺ Log no ❻ Log no ❼ Log no ❽ 65

66 ❼ ❷ ❹ ❶ ❻ Keep the burner orifi ces unblocked! Embers must not be placed next to the pilot light burner Figure 24: Log set Corner Bell Small 3 L/R CF/LF Position natural gas burner ❼ ❷ ❶ ❹ ❻ Keep the burner orifi ces unblocked! Embers must not be placed next to the pilot light burner Figure 25: Log set Corner Bell Small 3 L/R CF/LF Position propane/butane burner 66

67 Marble pebbles 1 Place the ceramic mat on the burner in such a way that the holes in the mat are in line with the burner openings. 2 Spread the pebbles over the whole burner bed (burner and grid around the burner). Make sure that the pilot light remains free. Corner Bell Small 3 L/R CF/LF : see fi gure 27 Keep the burner orifi ces unblocked IMPORTANT: Open area, in order to ensure free accessibility of the pilot fl ame to the burner Figure 26: Marble pebbles-set natural gas and propane/butane-burner 67

68 Keep the burner orifi ces unblocked! Marble pebbles must not be placed next to the pilot light burner Keep the burner orifi ces unblocked! Figure 27: Marble pebbles Corner Bell Small 3 L/R CF/LF Position natural gas and propane/butane burner Important: Do not place any marble pebbles in front of the pilot light. Make sure that the pilot light can burn freely over the main burner. Keep the burner orifices unblocked. Only this way a proper ignition of the main burner is ensured. Once the logs / marble pebbles have been positioned, replace the glass in the appliance, following the instructions in chapter 4: DISMANTLING / ASSEMBLING OF THE GLASS Mounting flue gas restriction plate Depending on the length and shape of the concentric fl ue system and the chimney construction, you should, if indicated, fi t a restriction plate with a certain width (B) into the ceiling of the combustion chamber. To do this, see the set-up options as listed in fi gure 4 through

69 Important: Ensure that the correct flue gas restriction plate is mounted. Use of the correct flue gas restriction plate will provide optimum efficiency, flame effect and combustion. Mounting an incorrect flue gas restriction plate can result in damage to the gas fire. Screw fastening (2x) Assembly restriction plate Figure 28: Positioning restriction plate 69

70 The following restriction plates are supplied: Concentric fl ue connection appliance [Ø mm] [Ø mm] Restriction plate: Horizontal wall outlet Roof-mounted outlet Width: - B = 30 mm Width: B = 40 mm B = 40 mm Width: B = 50 mm B = 50 mm Width: B = 65 mm B = 65 mm Width: B = 80 mm Check overpressure hatches There are two overpressure hatches in the roof of the combustion chamber (front). Check that the hatches are loose, by lifting a little and carefully letting them come down again. Check if the packing under the hatches is sealed. 70

71 Left overpressure hatch is in the correct position. Right overpressure hatch is in the correct position. Check functioning of overpressure hatch. Check packing of overpressure hatch. If necessary, the packing can be replaced by lifting the hatch, tilting it and removing via the opening Checking the appliance following installation After installation, visually check the gas fl ame. When the fi re is ignited, the fl ames should be short and blue/yellow in colour. These fl ames should gradually increase in height and become more yellow. When all fl ames are yellow, the gas fi re has reached the correct temperature. THE GAS FIRE IS NOW READY FOR USE 71

72 2 MAINTENANCE 2.1 ANNUAL MAINTENANCE It is essential that the appliance, the complete concentric flue system (where possible) and the outlet are cleaned and inspected annually by a recognised fitter/gas specialist. The safe operation of the appliance will thus remain guaranteed. Maintenance consists of the following: Remove fi rst the embers, vermiculite granules, logs set or pebbles from the main burner and carefully clean these with a soft brush. Clean and inspect (visually) the main burner, pilot light, combustion chamber, fl ue system and combustion air intake. Dust can be removed using a vacuum cleaner. Clean the glass on the inside of the appliance with glass spray or ceramic hob cleaner. This also applies to the black mirror rear wall and side panels, if the appliance is fi tted with these. After cleaning; Carefully replace the embers, vermiculite granules, logs set or pebbles on and around the main burner according to the installation directions in this instruction booklet. Do not place any embers, vermiculite granules, logs or pebbles against the pilot light burner. Make sure that the pilot flame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation. Check the gas supply, fl ue system, and combustion air supply route for leaks. Check the correct operation of the gas regulator block, thermocouple circuit and the ignition of the main burner. Check the gas inlet-pressure (both when the appliance is off and when it burns at maximum) and the burner pressure. Check if the overpressure hatches are correctly positioned and check if the packing seals properly under the hatches. Check the complete concentric fl ue system including the outlet construction. A camera can be used to inspect the whole length of the fl ue gas outlet and the combustion air intake. Also check that all connections are secure. 72

73 3 FAULTS 3.1 POSSIBLE REASONS Possible reasons for the gas fi re going out are: The concentric fl ue system is not installed according to one of the methods detailed in Paragraph 1.6. An incorrect fl ue gas restriction plate is fi tted. The pilot light extinguishes if fumes are not exhausted or are insuffi ciently exhausted. The pilot light is either dirty or defective. Insuffi cient gas pressure. (Internal) leak of the concentric fl ue system. Thermocouple voltage is too low. This is usually caused by insuffi cient heating of the thermocouple by the pilot light. Dirty electrical contacts in the thermo-electrical system; for example, the thermocouple connection. Batteries in receiver or remote control are fl at. 3.2 SAFETY MEASURES IN THE APPLIANCE Thermo-electric pilot light shut off The appliance is protected by means of a thermo-electric pilot light shut off in the event of a gas escape from the main burner Over pressure safety system The appliance is fi tted with a patented safety system, whereby the door will extract any over-pressure that arises in a controlled way. In this, a spring system briefl y causes the door to hinge forward a few centimetres. A loud noise can occur. A safety strip limits the maximum degree to which the door can be tilted. If an over-pressure situation occurs, the appliance should be thoroughly checked by the installer. 73

74 4 DISMANTLING / ASSEMBLING OF THE GLASS 4.1 CORNER BELL SMALL 3 L/R HIDDEN DOOR (10 cm frame (4 sided)) Dismantling of the glass: Place paperboard on the chimney breast, under the appliance. This helps prevent damage. Corner Bell Small 3 - Right. Pull the side panel forwards on the long side, alongside the glass. Remove the side panel on the long side. Pull the side panel forwards on the short side, alongside the glass. 74

75 Remove the side panel on the short side. Remove the bottom panel. Remove the bottom panel. Unscrew the strip at the front under the glass. Screws only need a couple of turns! Using a screwdriver, slide the strip a little to the left. 75

76 Remove the strip at the front. Unscrew the long strip at the top a little and leave the strip in place. Pull the glass carefully forwards at the bottom, and slide it a little to one side. 76

77 Lift the glass carefully and pull it forwards a little at the bottom. Remove the glass by slanting it forward a little at the bottom and taking it out. The glass at the sides can be removed in the same way as the front glass. 77

78 Compression spring position Side glass compression spring Make sure that the compression spring stays in the correct position. Side glass compression spring. All fastening strips on the top side remain in position! Assembling of the glass: The assembly of the glass takes place in reverse order. Important: The glass panes fi t together well. There must be no gaps between the glass panes, or there will be a danger of fl ue leakage. The glass panes must fi t properly all round the edges of the combustion chamber. Check if the fastening strips have been properly mounted all round. Check if the compression spring has been replaced in the correct position. 78

79 5 DIAGRAM ELECTRICITY AND GAS Double burner: : Perforation pattern Centre Fire double burner. + : Perforation pattern Line Fire double burner. Rear burner Gas pipe Rear burner Gas pipe Front burner Front burner Pilot light Motorknob 8 Wire connecting cable Thermocouple Pilot light gas pipe Thermocouple interruptor GAS REGULATOR BLOCK red black Gas supply connection Gas valve Rear burner 2 Wire cable yellow red Thermo-electrical cable SW Thermo-electrical cable TC Ignition(piezo)cable AUX Connection cable (option) for external operating (i.a. Domotica systems) Receiver (with battery compartment for 4 AA-batteries) Button RESET AC power adapter 230 VAC (option) 79

80 6 DIMENSIONS 6.1 CORNER BELL SMALL 3 L CORNER BELL SMALL 3 L - Hidden Door Fitted with the options: Convection casing 80

81 6.1.2 CORNER BELL SMALL 3 L - Hidden Door + 10 cm Frame 81

82 6.2 CORNER BELL SMALL 3 R CORNER BELL SMALL 3 R - Hidden Door Fitted with the options: Convection casing 82

83 6.2.2 CORNER BELL SMALL 3 R - Hidden Door + 10 cm Frame 83

84 OPERATING UNIT 84