TECHNICAL GUIDE VARIABLE SPEED AIR HANDLERS DESCRIPTION FEATURES Rev. A (0105)

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1 TECHNICAL GUIDE VARIALE SPEED AIR HANDLERS FOR USE WITH SPLIT-SYSTEM COOLING & HEAT PUMPS MODELS: N1VS CFM LOWERS 2-5 TON COILS OPTIONAL 1 & 3 φ ELECTRIC HEATERS ISO 9001 Certified Quality Management System Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at for the most up-to-date technical information. Additional rating information can be found at DESCRIPTION These versatile blowers and coils may be used for split-system cooling or heat pump operation when used with matching coils. They may be installed in upflow, downflow, or horizontal left or right applications, and may include electric heat for both single and three phase applications. The electronically commutated motor (ECM) automatically adjusts to meet a wide range of airflow requirements. Use of these variable speed air handlers will boost the efficiency of split system air conditioners or heat pumps up to approximately 1.5 SEER, and as much as 0.5 HSPF in heat pumps during the heating mode. Improved comfort and low sound are additional benefits. lower cabinets have factory installed, extra-thick, 3/4 insulation on all models, suitable for all installations. NOTE: For proper matching of split system air conditioners and heat pumps, and performance data, consult the appropriate Technical Guide for the outdoor equipment. FEATURES CAINET -The compact and sturdy cabinet is protected with a durable, attractive finish to prevent rust. The cabinet is also insulated to prevent cabinet sweating. All N1VS models have 3/4 inch insulation. LOWERS -The electronically commutated motor provides soft start/stop operation as it ramps up to full speed and slowly ramps off. This ensures super quiet operation. There are multiple, independent, heat and cool speeds available to optimize the proper airflow for the system requirements. COILS -Staggered rows of rifled copper tubes are mechanically expanded into aluminum fins to provide high heat transfer and long-lasting quality. The G2FD multi-position coils may be used for upflow, downflow, and horizontal left or right applications. These coils may be converted for horizontal left or right installations by installing a 1HP0623 or 1HP0628 horizontal drain pan. These coils are also available with factory installed horizontal drain pans. Coil cabinets are insulated with standard 1/2 installation to prevent sweating or selected models are available from the factory with 3/4 insulation, suitable for any installation. ELECTRIC HEATERS - 1 & 3 phase models are available in 2 to 30 KW sizes. All heaters include nickel-chromium elements and a 5-year limited warranty for 1 phase heaters and a 1-year limited warranty for 3 phase heaters. Circuit breakers are used in all 208/230 volt, single-phase heaters of 13 KW and larger. Models equipped with circuit breakers may be altered in the field to use multi-source power supply. Overtemperature limit switches provide protection from air flow loss. EASY INSTALLATION - These air handler and coil units are designed to provide the lowest total installation cost. Accessible color coded control wiring, top and side power wiring knockouts, easy to install drain connections and electric heaters all combine to minimize installed cost on every job. CONTROL OARD - The control board is equipped with low voltage terminal strips for easy installation. The control board is also equipped with plug-in receptacles for the optional heaters. FOR DISTRIUTION USE ONLY - NOT TO E USED AT POINT OF RETAIL SALE

2 DIMENSIONS J D F AIR HANDLER TOP (ALL MODELS) G F K A 10-3/8 7-1/2 4-1/8 AIR HANDLER C (Total Height) AIR HANDLER OTTOM OPENING E 1/2 E 19-3/4 1/2 A 1/2 1-1/2 COIL All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request. COIL OTTOM OPENING H /16 NOTES: Power wiring may be brought into the unit through one of the knockouts in either the top or the right side panel. Multiple knockouts are provided to accommodate all of the electric heat and transformer accessories that are available. Use the knockouts that provide the best wire routing for the accessory being used. MODEL N1VS12** A C HEIGHT WIDTH 17-1/2 TOTAL HEIGHT DIMENSIONS - INCHES D E F G H 16-1/2 16-1/2 1/2 WIRING K.O.S* REFRIGERANT CONNECTION J K LINE SIZE 7/8 (1/2) 1-3/8 (1) CONTROL LIQUID VAPOR 7/8 (1/2) N1VSD12** 24-1/2 23-1/2 22-1/ /8 (1) 1-31/32 (1-1/2) 24-1/4 10-3/8 7/8 (1/2) 7/8 (1/2) N1VSC16** /2 1-3/8 (1) 1-23/32 (1-1/4) 47-1/4 7/8 (1/2) or N1VSD20** 24-1/2 23-1/2 22-1/ /8 (1) 52-1/4 1-31/32 (1-1/2) Depending G2FD024S(H) /2 16-3/8 16-1/2 3/8 5/8 on G2FD030S(H) /2 combination 16-3/8 16-1/2 3/8 5/8 G2FD036S(H) /2 16-3/8 16-1/2 3/8 3/4 G2FD036S(H) /8 20 3/8 3/4 G2FD046S(H) /2 16-3/8 16-1/2 3/8 3/4 G2FD042S(H) /8 20 3/8 3/4 G2FD048S(H) /8 20 3/8 7/8 G2FD048S(H) /2 23-3/8 23-1/2 3/8 7/8 G2FD060S(H) /2 23-3/8 23-1/2 3/8 7/8 G2FD061H /2 57-1/4 23-3/8 23-1/2 3/8 7/8 *NOTE: Actual conduit size is shown in brackets. **May be either 208/ or 208/ Unitary Products Group

3 COIL TECHNICAL DATA COIL MODEL USED WITH LOWER REFRIG. CONN. TYPE STD. ORIFICE SIZE FACE DEEP AREA ROWS (SQ. FT.) FINS PER INCH COIL SIZE TUE TUE FIN. TYPE GEOMETRY DIA. EXPAN- SION DEVICE SLANT/V - TYPE - UPFLOW/DOWNFLOW/HORIZONTAL G2FD024S(H) (2) 14 x 17-1/2 25 G2FD030S(H) (2) 16 x 17-1/2 30 G2FD036S(H) (2) 20 x 17-1/2 32 G2FD046S(H) (2) 24 x 17-1/2 36 G2FD042S(H)21 Cooling Sweat (2) 16 x 17-1/2 1x.866 3/8 Enhanced Orifice 40 G2FD048S(H) (2) 22 x 17-1/2 52 G2FD048S(H) (2) 24 x 17-1/2 52 G2FD060S(H) (2) 24 x 17-1/2 63 G2FD061H (2) 28 x 17-1/ (H) Indicates G2FD coil available with a factory installed horizontal drain pan. OPER- ATING WEIGHT (LS) COOLING CAPACITY - COIL ONLY LOWER MODEL N1VS12** N1VSC16** N1VSD20** COIL MODEL RATED CFM G2FD030S(H) G2FD036S(H) G2FD046S(H) G2FD042S(H) G2FD048S(H) G2FD060S(H) G2FD061H ENTERING AIR F (DRY / WET UL) MULTI-POSITION - UPFLOW / DOWNFLOW / HORIZONTAL See Condensing Unit or Heat Pump Technical Guide for Total Cooling Capacity and Sensible Capacity. ** May be either 208/ , 208/ , (H) Indicates G2FD coil available with a factory installed horizontal drain pan option. EVAPORATOR TEMPERATURE AND CORRESPONDING PRESSURE F / PSIG 35 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Unitary Products Group 3

4 LIMITATIONS These units must be wired and installed in accordance with all national and local safety codes. Voltage limits are as follows. LOWER VOLTAGE NORMAL OPERATING VOLTAGE RANGE 1 208/230 (06) Air flow must be within the minimum and maximum limits approved for electric heat, evaporator coils and outdoor units: ENTERING AIR TEMPERATURE LIMITS WET UL TEMP. ºF DRY UL TEMP. ºF Min. Max. Min. Max Rated in accordance with ARI Standard 110, utilization range A. APPLICATION FACTORS-RELATED CFM VS. ACTUAL CFM % OF RATED AIRFLOW 80% 90% RATED CFM 110% 120% CAPACITY FACTOR NOTE: Do not exceed minimum/maximum CFM limits shown under Air Flow Data. LOWER SPEED SELECTION CFM/TAP SELECTION 1 HIGH SPEED COOLING AND HEAT PUMP CFM MODEL JUMPER SETTING N1VS12 N1VSD12 N1VSC16 N1VSD20 COOL TAP ADJ TAP A A A A A C C C D C A D A C C D C ELECTRIC HEAT CFM MODEL TAP SELECTIONS N1VS12 N1VSD12 N1VSC16 N1VSD20 HEAT A C D "DELAY" TAP Jumper at "A Jumper at " Jumper at "C Jumper at "D DELAY PROFILE UNIT TYPE N/A Two Stage Condensor System with TXV or with Solenoid Valve System without TXV or without Solenoid Valve NOTE: 1. oth the COOL and the ADJ tap must be set for the cooling CFM. 2. Fan only CFM = 63% of high speed cooling. 3. Low speed cooling used only with two stage outdoor units. (Speed is preset to 65% of high speed). 4. Dehumidification speed is 85% of cooling speed. 5. When operating in both heat pump and electric heat modes, the CFM will be whichever is greater. 6. CFM indicator light flashes once for every 100 CFM (i.e., 12 Flashes is 1200 CFM). 4 Unitary Products Group

5 CFM SELECTION OARD TAP SELECTION D C A D C A COOL HEAT ADJ DELAY CFM INDICATOR PURPLE LUE 208/230V FAN MOTOR SPEED TAP RECEPTACLE ON TRANSFORMER OR HEATER ACCESSORY GRD. PURPLE LUE VARIALE SPEED MOTOR REMOVE FOR HEAT PUMP HUMIDISTAT 5 PIN CONNECTOR WIRE HARNESS TO CONNECTOR OARD (16 Pin Connector) PHYSICAL AND ELECTRICAL DATA MODEL N1VS 1 12 D12 C16 D lower - Diameter x Width 10 x 8 11 x x x 10 HP 1/2 1/2 3/4 1 Motor Nominal RPM 1200 Voltage 208/ / / /230 Full Load 5.0/ / / /7.0 Amps Locked Rotor Shipping / Operating Weight (lbs.) 66/60 86/80 73/67 91/85 1. All tables refer to models with and without an X suffix. Electrical Data - Cooling Only (50 & 60 Hz) Minimum Circuit Ampacity Model Maximum Minimum Wire 60 Hz O.C.P.D. Size A.W.G. 208V 230V D C D SUPPLY ELECTRIC HEAT WITHOUT CIRCUIT REAKER SINGLE SOURCE ( KW) SUPPLY ELECTRIC HEAT WITHOUT CIRCUIT REAKER 3 PHASE (10-15 KW) L1 L2 L3 L1 L2 L3 CONNECTIONS 1 PHASE ELECTRIC HEAT WITH CIRCUIT REAKER AS SHIPPED FROM FACTORY SINGLE SOURCE ( KW) - 25 KW SHOWN 1 PHASE ELECTRIC HEAT WITH CIRCUIT REAKER & REAKER AR REMOVED MULTI-SOURCE (15-25 KW) - 25 KW SHOWN TYPICAL WIRING WITHOUT ELECTRIC HEAT SUPPLY SUPPLY 1 SUPPLY 2 SUPPLY 3 SUPPLY WIRING (208/ ) NOTE: USE ONLY COPPER CONDUCTORS Unitary Products Group 5

6 Electrical Data - 208/ N1VS Model 1206 D1206 C1606 D2006 Heater Model* Min. CFM & Fan Total Heat 2 KW Staging** Max. Static FLA KW MH W1 Only W2 Only W1 + W2 Static Tap HK* HK* HK HK HK HK HK* HK* HK HK HK HK HK HK HK HK HK HK HK HK HK A Heat KW shown at 240V represents maximum heater rating. See conversion table above for voltage multiplier. 2. See conversion table above. * May be 0 (no breaker) or 1 (with breaker). **If first stage heat or 66 is connected to W1, otherwise refer to this table. KW & MH CONVERSIONS - FOR TOTAL INPUT REQUIREMENT 208V 240V.751 FOR OPERATION MULTIPLY TAULATED KW & MH Y 230V 240V Unitary Products Group

7 Electrical Data (for Single Source Power Supply) - Copper Wire 208/ N1VS Model 1206 D1206 C1606 D2006 Heater Model* Heater Amps 240V Field Wiring Min. Circuit Ampacity Max. O.C.P. 2 Amps/Type 75 C Wire Size-AWG 208V 240V 208V 240V 208V 240V 2HK* HK* HK* HK HK HK HK* HK* HK* HK HK* HK* HK* HK HK HK* HK* HK HK HK /0 2HK A /0 2/0 1. Heat amps shown at 240V represents maximum heater rating. 2. OCP = Over current protection, HACR type circuit breaker or time delay fuse. Electrical Data (for Multi-source Power Supply) - Copper Wire 208/ N1VS Model Heater Model Min. Circuit Ampacity Max. O.C.P. 2 Amps/Type 75 C Wire Size - AWG Circuit Circuit Circuit 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 208/240V 208/240V 208/240V 208/240V 208/240V 208/240V 208/240V 208/240V 208/240V 2HK / / /35 50/60-10/8 8/ HK / / / /35 30/35 30/35 10/8 10/8 10/8 2HK / / /45 50/60-8/8 8/6 - D1206 2HK / / /35 50/60-10/8 8/6 - C1606 D2006 2HK / / /35 50/60-8/8 8/6-2HK / / /60 50/60-6/6 8/6-2HK / / /35 50/60-8/8 8/6-2HK / / /70 50/60-6/4 8/6-2HK / / / /35 50/60 50/60 8/8 8/6 8/6 2HK A 55.2/ / / /70 50/60 50/60 6/4 8/6 8/6 1. Heat amps shown at 240V represents maximum heater rating. 2. OCP = Over current protection, HACR type circuit breaker or time delay fuse. Unitary Products Group 7

8 Electrical Data - 208/ Model 1206 D1206 C1606 D2006 Min. CFM & Fan Total Heat 1 KW Staging** Heater FLA Model* Max. Static KW MH W1 Only W2 Only W1 + W2 Static Tap HK HK HK HK HK HK HK HK HK HK HK HK HK A Heat KW shown at 240V represents maximum heater rating. See conversion table above for voltage multiplier. * May be 0 (no breaker) or 1 (with breaker) **If first stage heat or 66 is connected to W1, otherwise refer to this table. Electrical Data (for Single Source Power Supply) - Copper Wire 208/ Field Wiring Model Heater Min. Circuit Ampacity Model* Max. O.C.P. 2 Amps/Type Wire Size - AWG 75 C 208V 240V 208V 240V 208V 240V 2HK HK HK HK D1206 2HK HK HK C1606 2HK HK HK D2006 2HK HK NOTE: 30 KW 3 Ø not approved for single source power supply. 1. Heat amps shown at 240V represents maximum heater rating. 2. OCP = Over current protection, HACR type circuit breaker or time delay fuse. FIELD WIRING CONNECTION - COOLING ONLY FIELD WIRING CONNECTION - WITH HEATER KIT THERMOSTAT R Y G W OUTDOOR UNIT THERMOSTAT R Y G W * OUTDOOR UNIT FAN COIL UNIT R Y G W2 W1 O C FAN COIL UNIT R Y G W2 W1 O C * NOTREQUIREDON2OR5KW 8 Unitary Products Group

9 FIELD WIRING CONNECTIONS - HEAT PUMP WITH HEATER KIT - N1VS FIELD INSTALLED JUMPER THERMOSTAT O LorX R Cor Y G ** ** W T E HEAT PUMP OUTDOOR UNIT O X R Y W W1/66 ** TERMINAL NOT AVAILALE ON ALL THERMOSTATS FAN COIL UNIT R Y G W2 W1 O C NOTE: TO CHANGE HEAT QUANTITY DURING DEFROST, REVERSE CONNECTIONS AT W1 & W2. FIELD WIRING CONNECTIONS - Two Stage Cooling Models with N1VS Variable Speed Model Only THERMOSTAT O LorX R Cor Y FIELD G INSTALLED JUMPER W ** T ** E ** TERMINAL NOT AVAILALE ON ALL THERMOSTATS HEAT PUMP OUTDOOR UNIT O X R Y W FAN COIL UNIT R Y G W2 W1 O C NOTE: TO CHANGE HEAT QUANTITY DURING DEFROST, REVERSE CONNECTIONS AT W1 & W2. Unitary Products Group 9

10 FIELD WIRING CONNECTIONS - Heat Pump models with N1VS **TERMINAL NOT AVAILALE ON ALL THERMOSTATS. IMPORTANT NOTE: HEAT PUMP JUMPER ON THE CFM SELECTION OARD MUST E REMOVED WHEN AIR HANDLER IS USED WITH A HEAT PUMP UNIT. WIRING 24V CONTROL WIRING (NEC CLASS 2) THERMOSTAT 7 WIRES O LorX R orc W G Y T 2 E 2 INDOOR UNIT 3,4 LOW VOLTAGE TERMINAL LOCK IN AIR HANDLER WITH ELECTRIC HEAT CONTROL OARD 1 FIELD INSTALLED JUMPER CFM SELECTOR OARD R Y G W2 W1 O C Y2 Y1 X Hum RED YEL GRN RN WHT ORG LK WIRE NUT OR SCREW TERMINALS CIRCUIT 1 JUMPER TERMINALS E AND W TO HEAT ON FIRST STAGE DURING EMERGENCY HEAT. REAKER*** 2 TERMINAL NOT USED ON ALL THERMOSTATS. 3 CHECK THE LOW VOLTAGE TERMINAL LOCK ON THE INDOOR UNIT FOR THE ACTUAL ARRANGEMENT OF THE TERMINALS. 4 CONNECT WIRING TO TERMINAL LOCK 3T ON UNITS WITHOUT ELECTRIC HEAT OR CIRCUIT REAKER. PUR OUTDOOR UNIT DEHUMIDIFICATION CONTROL CONNECTION ( HUMIDISTAT JUMPER MUST E REMOVED) O X R C W Y W1 DEFROST CONTROL CONTACTOR T2 L2 M T1 L1 WIRING 208/ SCREW AIR HANDLER ACCESSORIES Refer to Price Manual for specific model numbers. ELECTRIC HEATERS - Models shown under Electrical Data include sequencers and temperature limit switches and fusible links for safe, efficient operation. Circuit breakers are provided where shown. SUSPENSION KIT - Suspension Kit Model 1H0601 is designed specifically for upflow application of the units contained in this technical guide. For suspension of these units in horizontal applications, it is recommended to use angle support brackets with threaded rods at locations shown in air handler installation instructions. DEHUMIDIFICATION CONTROL (2HU ) - Available for use in areas where a higher level of humidity control is required. 10 Unitary Products Group

11 FILTER RACK For use with N1VS Air Handler and G2FD coils in a downflow configuration. Includes permanent cleanable type filter and bottom closure plate. 1/2 3/4 1/2 C D 1-1/2 2 MAX. THICK FILTER 1 3-1/2 19-7/8 3-1/2 7/8 1/2 1/2 (All four sides) 22 A NOTE: May be used with up to a 2 filter. 16-1/ /2 22 A All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request. ACCESSORY FOOTPRINT FILTER RACK RACK DIMENSIONS INCHES FILTER DIMENSIONS INCHES USED WITH MODEL A C D WIDTH LENGTH THICKNESS 1FR0617 N1VS /2 16-3/8 15-1/ / FR0617 N1VSD /2 16-3/8 15-1/ / FR0621 N1VSC / FR0624 N1VSD /2 23-3/8 22-1/ / UILT IN FILTER RACK FOR G2FD COILS OR IN UPFLOW/HORIZONTAL APPLICATIONS FILTER ACCESS Unitary Products Group 11

12 ACCESSORIES COMUSTILE FLOOR ASE - One of the following combustible floor base accessories: 1F0617, 1F0621 or 1F0624, is required whenever an electric heat accessory, rated for greater than zero clearance to combustible surfaces, is installed in these air handlers, in the downflow operating position on a combustible floor. 1-1/4 A FRONT A C (PLENUM) LOWER OR COIL IN DOWNFLOW POSITION A WARM AIR PLENUM WITH 1/2 FLANGES FIER GLASS INSULATION FLOOR 4.0 D FLOOR OPENING TO CLEAR FRONT CROSS SECTION VIEW (A-A) 24-1/2 APPROX. 1 CLEARANCE ALL AROUND /4 COMUSTILE FLOOR ASE ACCESSORY 10-3/8 SPACERS PROVIDE NECESSARY CLEARANCE FROM COMUSTILE FLOOR APPROX. 1 CLEARANCE ALL AROUND 13 FLOOR OPENING TO CLEAR SIDE CROSS SECTION VIEW (-) COMUSTILE FLOOR All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request. 3 ALL AROUND FLOOR ASE DIMENSIONS USED WITH MODEL A C D 1F , D /2 17-1/2 16-1/2 19 1F0621 C /2 1F0624 D /2 24-1/2 22-1/2 25 COIL ACCESSORIES Refer to Price Manual for specific model numbers. OLT-ON THERMAL EXPANSION VALVE - TXV kits are available for enhanced efficiency. HORIZONTAL DRAIN PAN - The drain pan kit is designed for field conversion to Horizontal left or right applications. Also available as factory installed option (horizontal right only). 12 Unitary Products Group

13 TYPICAL INSTALLATION AIR SUPPLY THERMOSTAT DISCONNECT SWITCH LOWER SECTION COIL SECTION FILTER ACCESS TO OUTDOOR UNIT AIR RETURN TO MAIN SOURCE TO CONDENSATE DRAIN MAIN OX TYPICAL APPLICATIONS AIR HANDLER / COIL APPLICATIONS ELECTRIC FURNACE APPLICATIONS UPFLOW DOWNFLOW HORIZONTAL UPFLOW DOWNFLOW RIGHT HAND APPLICATION LEFT HAND APPLICATION HORIZONTAL-LEFT HORIZONTAL-RIGHT Unitary Products Group 13

14 NOTES 14 Unitary Products Group

15 NOTES Unitary Products Group 15

16 NOTES Subject to change without notice. Printed in U.S.A Rev. A (0105) Copyright by York International Corp All rights reserved. Supersedes: TG1Y(0500) Unitary 5005 Norman Products York OK Group Drive 73069

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