Unit Concept (M) Sdn Bhd

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(M) Sdn Bhd 1 Chemtech Oiltek Plant Process Control System Specialty Fats Plant, scope of supply includes: Design, installation, and commissioning of the process control system, instrumentation,

1 (M) Sdn Bhd 1 Chemtech Oiltek Plant Process Control System Specialty Fats Plant, scope of supply includes: Design, installation, and commissioning of the process control system, instrumentation, transmitter, cabling, etc. Project management Programming for Siemens S7 PLC and FactoryLink MMI Site installation, testing and commissioning Site training Petronas Dagangan Berhad Bottling Plant Control System Protank Technologies S/B. Additional LPG Storage tank and upgrading of Prai bottling plant. Scope of work: Design, installation, and commissioning of Process Control System (PCS), Tank Gauging System (TGS), Emergency Shutdown System (ESD), Gas Detector System (GDS), Flame Detector, Pressure Transmitter, Pressure Transmitter and etc, Installation and commissioning of the electrical system which include UPS System, MCC Panel, and modification work on he existing sub-switch board, cabling work and etc. Commissioning of the fire-water system and etc 2001 Experience List Page 1 of 21

2 (M) Sdn Bhd 3 Berhad Metering Control System Mecomb Telok Gong Extension Metering Station consists of Modicon PLC Systems, Factorylink MMI, 4 x Solartron Flow Computers, 4 x ABB Totalflow EFMs. Scope of supply includes: System Design: Produce system layout, system functional design specifications Design Control Panel: Panel sizing, Equipment Layout, Equipment Wiring Produce Factory Acceptance Test Procedure and Site Acceptance Test Procedure. Instrumentation hook-up, installation drawings Cable routing and loop drawings Programming: Programmed FactoryLink ECS 7.0 Man-Machine Interface, Programmed Modicon Compact 984-E265 PLC, Configured Solartron 7951 Flow Computer, Configured ABB TotalFlow EFMs, Programmed Existing Modicon 984-E385 PLC to integrate the new system to the existing GC and to the Control Host at Segamat. Produce Power Consumption Calculation Testing: Conducted Factory Acceptance Test and Site Acceptance Test Commissioning: Commissioning of System, including testing of instrumentation. Site Training Petronas Carigali Plant Control System Main Contractor: Rittal Metal PM 5 Scope of supply includes: Site assessment Re developed of the existing Fisher ROC PLC and application development for Intellution ifix MMI Design, installation, and application development Site testing and commissioning for the upgrading of the existing control system 2002 Experience List Page 2 of 21

3 (M) Sdn Bhd 5 Berhad, Segamat Upgrading project at 16 PGB Gas Metering Stations located along the PGU II, which involved installation and hook-up of 54 x EFM complete with the required instrumentation, hook-up, and wiring works Electronic Flow Measurement (EFM) Upgrade Contractor: Mecomb Engineering Scope of Supply: Project Management to interface between customers, vendors, principals, consultants and team members Design/ produce instrumentation hook-up and installation drawings Design/ Produce cable routing and loop drawings. Manage Installation and commissioning team 6 Esso Production Malaysia Inc. Remote Terminal Unit Main contractor: Siemens Malaysia Satellite field Development Project for 5 offshore satellite platforms for EPMI. Design, installation, and commissioning of the process control system, remote communication link, interface with Safety/Fire & Gas System, Zone 1 certified control panel etc. Project management to interface between customer (EPMI), EPMI s vendor for Safety/Fire & Gas System, vendors, principle, etc. Programming for FactoryLink MMI MLNG Tiga Liquid Metering System Contractor: Mecomb Engineering To fabricate and install of 4 liquid metering skids which consist of Gasoline, Propane, Butane, Bunker Fuel Oil. The project also involved the installation and hook-up of a Metering Control Panel consisting of 4 x Modicon PLC, 2 x FactoryLink MMI and 13 x Solartron Flow Computer Scope of supply: System Design: to produce System Layout, functional design specifications Design Control Panels: Panel sizing, and Equipment wiring Applications development FAT procedure, testing and certifications Site installation, testing and commissioning: Loop test, calibration and validation of Pressure, temperature & DP Transmitter, testing of Turbine meter, PD Meter, MOV and Welker Sampling System, Flow rate calculation and validations, third parties interface communication test. Site training 2003 Experience List Page 3 of 21

4 (M) Sdn Bhd 8 Asean Bintulu Fertiliser Bulk Urea Storage Control System Contractor: Siemens Malaysia Installation and hook-up of the Control System consisting of two redundant PLCs c/w a SCADA system. Scope of supply: Project management to interface between the customers, vendors, Principal, contractor and team members System Design: Produce system layout, system Functional Design Specifications Design Control Panel: Equipment Layout, Equipment Wiring Application development: PLC & SCADA Produce FAT procedures and conduct FAT Testing and commissioning of the control system, which included: Loop test, Functional logic test and mimic Site training Sarawak Shell Berhad Condensate Metering Control Station Serai Condensate Metering Station, scope of supply includes: To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill of materials, specification of instrumentation Design and produce instrumentation hook-up, installation drawings Design in cable routing and loop drawings 2003 HL Engineering 10 Serudong Power Plant Plant Control System Mecomb Engineering Scope of supply to upgrade the existing plant control system includes: Plan/study, design, installation, and commissioning for the upgrading of the control system. Programming for FactoryLink MMI Upgrade to latest revision Factory acceptance test Site Installation, and commissioning Site training 2003 Experience List Page 4 of 21

5 (M) Sdn Bhd 11 Sarawak Shell Berhad Condensate Metering Control System Mecomb Malaysia Scope of supply includes: Design, fabrication, installation, testing and commissioning of the complete metering skid, metering control system, sampling system, instrumentation, turbine meter, PD meter, PT/PDT transmitter, temperature element, thermowell, strainer, flow control valve, MOV, pressure/temperature gauge, densitometer, watercut meter etc. Project management to interface between the customer (MLNG), main contractor (JGC), vendors, principle, fabricator and team members (mechanical, E&I, process, etc) ExxonMobil Exploration & Production Malaysia Inc. Gas & Liquid Hydrocarbon Metering System Contractor: HL Engineering Scope of supply: Project Management to interface between the customers, vendors, principal, contractor and team members Preparation of instruments procurement list Design of instrument hook-up and installation drawing Preparation of cable schedule Design cable routing and loop drawing Design single line cable block diagram Determine cable type and cable sizing Produce Power Consumption calculation Petronas Carigali Master Terminal Unit & Remote Terminal Units Mecomb Malaysia Master Terminal Unit located at Bunga Kertas FPSO, with two class 1 Division 2 control panel with Modicon Quantum located at North Lukut and Penara Satellite platforms. Design, installation, and commissioning of the process control system, remote communication link, interface with Safety/Fire & Gas System, Zone 1 certified control panel etc. Project management to interface between PCSB s vendor MSE, vendors, principle, etc. Factory Acceptance Test and Onshore commissioning Experience List Page 5 of 21

6 (M) Sdn Bhd 14 Yetagun Offshore Platforms Fabrication and Installation of a glycol dehydration skid which involved installation, hooked up of a PLC Control Panel consisting a Redundant PLC systems Glycol Dehydration Control System Contactor: Petronas Carigali Myanmar Scope of supply: Preparation of Site Acceptance Test procedure Testing and site commissioning: Loop test, Calibration of Pressure Transmitter, DP Transmitter, Temperature and Level Transmitters Communication test with DCS PLC Logic functional test. Site training 15 Sime Kansai Sdn Bhd Desolvency Plant Control System Scope of works includes: Design, installation, and commissioning of the process control system, instrumentation, transmitter, cabling, etc. Project management Programming for Siemens S7 PLC Programming of FactoryLink MMI Talisman Energy Limited Water Injection System South Angsi-A Offshore platform s Water Injection System, scope of supply includes: Design, installation, and commissioning of the process control system, instrumentation, transmitter, cabling, etc. Project management to interface between customer (Talisman), and vendors for Platform Process Control System, vendors, principal, etc. Programming for Allen-Bradley SLC Series PLC with FlexLogix I/O, AB PanelView 2005 Global Process System Experience List Page 6 of 21

7 (M) Sdn Bhd 17 Odoriser Package Man Machine Interface Scope of supply includes: Preparation of Functional Design Specification Design, and program the MMI. Integration & Factory Acceptance Testing 2005 Emerson Process Management Ptd Ltd 18 Kertih Terminal Control and Monitoring System (CMS) Sime Darby Offshore To upgrade the existing FacotryLink Redundant Server to FactoryLink 7.5, scope of supplies: To configure the Windows 2003 Servers To upgrade the existing application to FactoryLink 7.5 version To re-develop the Server Redundancy and client access To upgrade the network to Modbus TCP Site installation, testing and commissioning Berhad Metering Control System Upgrade To upgrade Six (6) Metering station, scope of supply: To design the new layout with Modicon Quantum PLC To migrate the application to Concept IEC61131 Site installation, testing, and commissioning 2006 Sime Darby Offshore 20 Berhad Energy Flow Meter To install 26 units of ABB Totalflow EFM in various PGB metering station To design the system layout for each station after site assessment Factory Acceptance test Site installation, testing and commissioning 2006 Sime Darby Offshore Experience List Page 7 of 21

8 (M) Sdn Bhd 21 Berhad EPIC MCS, E&I & Mechanical Work Batang Berjuntai City Gate To rectify existing Metering Control System, Electrical & Instrumentation and Mechanical Works To rectify existing metering control system consisting of EFM, PLC, PT and SCADA To rectify exiting E&I Works, inclusive of cable laying, junction box termination, grounding and the supply of equipment within Control Building Site Acceptance test & Commissioning Berhad EPIC of Measurement and control system for Bintulu Office To upgrade Auto Dialer/MMI System Engineering, Design, Installation and Commissioning of MMI System TNB Pasir Gudang Supply, Install & Commission for Signal from TNB Pasir Gudang to PGB Station To tie-in Gas Metering Data signal from PGB Pasir Gudang Station to TNB Pasir Gudang Engineering, Design, Installation and Commissioning of Gas Metering Data from PGB to TNB Station Supply, Design and Development Factorylink MMI System for TNB Station 2007 Takdir Teguh Experience List Page 8 of 21

9 (M) Sdn Bhd 24 Petronas Carigali SUJTC&SUPGB Heaters MSET Engineering Corporation To supply the Electric Powered Heaters to MSET for Fuel Gas Heater Packages Engineering, Design, Supply and Commissioning of Electric Powered Heater Petronas Carigali PCC for Puteri Wellhead Platform for PCSB Puteri Field Development Project Modification for Master Terminal Unit (MTU) Design, installation, and commissioning of the process control system, remote communication link, interface with Safety/Fire & Gas System, Zone 1 certified control panel etc. Project management to interface between PCSB s vendor MSE, vendors, principle, etc. Factory Acceptance Test and Onshore commissioning Kencana HL Petronas Carigali Allocation Transfer Crude Oil Metering (Puteri Platform) Crude Metering Station, scope of supply includes: To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill of materials, specification of instrumentation Design and produce instrumentation hook-up, installation drawings Design in cable routing and loop drawings Kencana HL Serudong Power MMI Upgrade and System Tie-In to SESB, KK Design, develop, test and commissioning of the following: Tie-In communication between Serudong, Tawau and SESB Kota Kinabalu via Leased Line. Upgrade Serudong Power Monitoring System (MMI) Install Protocol Conversion unit IEC to Modbus RTU 2007 Experience List Page 9 of 21

10 (M) Sdn Bhd 28 Service & Maintenance Contract (ABB, Modicon, Solartron) Service and Maintenance Contract with PGB GC Maintenance Contract Routine Quarterly Maintenance and Servicing for PGB s ABB Totalflow GC PT Sempec Supply of Process Control System (PCS) and Emergency Shutdown System (SDS) for Heera Redevelopment Project Supply of Process Control System (PCS) and Emergency Shutdown System (SDS) for Heera Redevelopment Project Install, Test & Commissioning on the HIMA Shutdown Panel Install, Test & Commissioning on the Process Control Panel Design & Engineering 2007 Schneider Electric Experience List Page 10 of 21

11 (M) Sdn Bhd 31 Lion Group / EPCC of Natural Gas Pipeline and Metering & Regulating System to LION Group, Banting Operation, Selangor Gas Metering Station, scope of supply includes: To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill of materials, specification of instrumentation Design and produce instrumentation hook-up, installation drawings Design in cable routing and loop drawings 2007 MMC Engineering Services Kuantan and Segamat Kompressor Station (EFM Upgrade) Tractors Malaysia Exxon Mobil EPC1A-Load shedding system Hyundai Heavy Industries Install, test and commissioning 20units of ABB Totalflow EFM. This project also includes some electrical and instrumentation works. Tie-In between two (2) sub systems. Experience List Page 11 of 21

12 (M) Sdn Bhd 34 GC Zoning at PGB Shah Alam, Regional Office Modify existing PLC system to transfer gas analysis data from SCADA, Segamat to 7 PGB Stations. PLC logic modifications and flow computer configurations 35 MCS & EFM Upgrade for USM Modify existing PLC, MMI & supply of FC, EFM system to interface with Sick Maihak Ultrasonic Meters. PLC & MMI logic modifications Flow computer & EFM Installation, testing and configurations BNF S/B 36 Petronas Dagangan Pasir Gudang Depot Re-Development Work (E&I) Supply, Install, Test and Commissioning of Tank Farm Monitoring System Design & Engineering for PLC, MMI, Level, Flow, MCC, PDB Site Installation of Cabling & Tubing works MMC Eng. & Services 37 Seremban RO MMI Upgrade for 5 Stations Supply, Install, Test and Commission of 5 MMI Systems for PGB Seremban RO Design & Programming Re-develop Factorylink MMI System Perform necessary Panel / Wiring Modification 2007 Experience List Page 12 of 21

13 (M) Sdn Bhd 38 Schaefer Kalk Upgrade of GC Monitoring System Supply, Install and testing of Modbus to Profibus Converter To design and manufacture Control Panel Perform interfacing between Modbus & Profibus Systems 39 Optimal Ethane Metering Upgrade Sidenco Gas Metering Station (Ultrasonic Meter), scope of supply includes: To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill of materials, specification of instrumentation Design and produce instrumentation hook-up, installation drawings Design in cable routing and loop drawings Gas Malaysia Install GC at Tambun Tulang, Perlis Install GC with ABB Totalflow NGC8206, workscope includes: Install, Test and commission new GC Tie-in with existing GMSB Control Center via Dial-Up Modem E&I Works 41 Siemens Malaysia HMI Upgrade for Siemens Siemens Factorylink MMI Software for PCS (Exxon Mobil Satellite Irong Barat, Raya, Rawang, Seligi Platform) Experience List Page 13 of 21

14 (M) Sdn Bhd 42 Prai City Gate Upgrade Diversified Engineering 43 ExxonMobil Supply of MMI for ANOC Well Test Emerson Process Management 44 Petronas Carigali Duyong Load Shedding System Local Engineering 45 Sarawak Shell Bhd. Supply of Report Database Server for LCOT Petra Resources Sdn Bhd 46 Panglima PLC Upgrade Schneider Modicon Quantum PLC ABB Totalflow EFM Metering Control Panel MMI System Engineering, Procurement, Testing and Commissioning of the following equipment: Vijeo Citect MMI System with Emerson Micro Motion Coriolis Meter Engineering, Procurement, Testing and Commissioning of the following equipment: Vijeo Citect MMI System Supply, Install, Test and Commission of MMI System Design & Programming Re-develop Factorylink MMI System Perform necessary Panel / Wiring Modification Schneider Modicon Quantum PLC Tie-In to SCADA Segamat Experience List Page 14 of 21

15 (M) Sdn Bhd 47 SCADA System at EMSB MS, Tioxide MS, PDH MS, Polyplastic MS, Tronoh MS and PNGV MS Rira Metal 48 Professional Engineers of India Pte Ltd. OGIP-Supply of Remote Monitoring and Control System for OGIP (Power to ESP) Schneider Malaysia ABB Totalflow RTU E&I Scope Tie-In to SCADA Segamat Schneider Quantum Hot-standby PLC Schneider Magelis Touchscreen Vijeo Citect MMI Control Panel On-Going 49 Catalyst Recovery Singapore MMI Upgrade for Catalyst Recovery Singapore Pte Ltd. Wonderware MMI Software Experience List Page 15 of 21

16 (M) Sdn Bhd 50 Sarawak Shell Bhd Cili Padi Fuel Gas Skid (E&I) MSET E&I Control Valves Level, Pressure, Temperature, Flowmeter, Pressure Differential Transmitters Level, Pressure, Temperature Gauge Cabling, Cable Glands, Cable Tray Works Tubing & Fittings 51 EFM Multistream upgrade for YTL Paka 52 OYO FPSO Unit Control Panel for Water Injection System package for OYO FPSO Project VME Process 53 EPCC Kapar, Serdang, Connaught Bridge, Meru Factorycast HMI Sime Darby Offshore Engineering ABB Totalflow IMVT for Multistream Application Two (2) Runs Schneider Quantum SIL2 PLC Schneider Magelis Touchscreen Vijeo Citect MMI Control Panel FactoryCast PLC based Web Server Tie-Into existing PLCs and SCADA Auto-Correction Billing Experience List Page 16 of 21

17 (M) Sdn Bhd 54 Petronas Penapisan Terengganu Solartron FC Modification Emerson Process Management 55 Natural Analysis Service Modification at PGB Data connectivity to Foxboro DCS 56 VME Process Supply of manpower for OYO (E&I Works) VME Process 57 To replace new FC for run #3 for GSMS. Engineering, Testing and Commissioning of the following equipment: Solartron FC Source-Code reprogramming Schneider Electric PLC Logic Modification Engineering, Testing and Commissioning of the following equipment: Schneider Electric Momentum PLC Logic Modification E&I Control Valves Level, Pressure, Temperature, Flowmeter, Pressure Differential Transmitters Level, Pressure, Temperature Gauge Cabling, Cable Glands, Cable Tray Works Tubing & Fittings Solartron FC PLC Logic Modification Tie-In to SCADA Segamat Experience List Page 17 of 21

18 (M) Sdn Bhd 58 EPIC of obsolete GC replacement at 4 meter stn. For TOD, PGB 59 To replace, supply, deliver, install and commission (1) Quantum PLC & Solartron FC (3) at YTL PG 60 EPIC of MCS for Bintulu Take-Off Station 2 Upgrading Project 61 Bumi Armada OYO Flash Compressor Package (E&I) VME Process Install GC with ABB Totalflow NGC8201 with H2Smeasurement, workscope includes: Install, Test and commission new GC Tie-in with existing PGB PLC and MMI System E&I Works Cabling & Tubing Solartron Flow Computers Schneider Electric PLC Tie-In to SCADA Segamat Valve Positioners Transmitters Modify MMI & PLC System E&I Control Valves Level, Pressure, Temperature, Flowmeter, Pressure Differential Transmitters Level, Pressure, Temperature Gauge Cabling, Cable Glands, Cable Tray Works Tubing & Fittings Experience List Page 18 of 21

19 (M) Sdn Bhd 62 Bumi Armada Supply of SEA Water Injection Pump PLC VME Process Schneider Quantum PLC Schneider Magelis Touchscreen Vijeo Citect MMI Control Panel 63 Nippon Carbon Dioxide (M) S/B Supply, Test & Commission Web-Clients for ifix. Installation of Webclient for ifix 64 Bhd EPIC Replacement of 6 obsolete MMI and 1 GC MMI 65 Petronas Penapisan Melaka Supply of Control Panel & Control System UOP Malaysia FactoryCast HMI that is able to perform Auto-correction based upon AGA Standard depending on failure matrix Integration with existing Metering Control Systems UPS for Auto-Correction System Schneider Quantum PLC Schneider Magelis Touchscreen Vijeo Citect MMI Control Panel 2010 Experience List Page 19 of 21

20 (M) Sdn Bhd 66 Petronas Carigali Well test Control System TT Technik 67 Bhd. EPCC for NUR MS MCS System (Matlab Configuration) 68 ExxonMobil Control System OPC Connectivity for the Plant Information Project 69 Petronas Carigali S/B Remote Analyzer HMI System Phase 1 (4 nos. of Onshore Analyzer System) TT Technik S/B Schneider PLC Vijeo Citect MMI Control Panel Interface Matlab with existing FactoryCast Auto-correction software Modification of Existing Factorylink HMI Software to provide data for PI System interfacing Supply, Install & Test Tunneller Software for OPC Schneider PLC Schneider Magelis Touchscreen Control Panel On-Going 2010 Experience List Page 20 of 21

21 (M) Sdn Bhd 70 Bhd. EPCC of GC Sharing Concept with Automated GC Data Entry to FC & EFM at PGRO, Segamat & Shah Alam 71 Bhd. Citect Historian (Enhancement of Alarm Management) 72 Bhd. EPIC replacement of obsolete GC and GC redundancy project (11units) 73 Bhd. EPIC upgrading of EFM to G4 (63units) GC Sharing Concept for PGB using Web Concept Software Customize GC Sharing failure matrix Customize GC Sharing Interface Screens Generation of customized reports Development & Customize Alarm Management Software Interface with existing PGB Citect SCADAs ABB Totalflow NGC8206 and 8201 (with H2S) E&I Instrumentation Works GC Redundancy via Web Concept Design, Construct and Install new GC Shelters Tie-In GCs with existing Metering Control Systems ABB Totalflow EFM G4 Board with Ethernet Capability Ethernet Cable from EFMs to Control Room Junction Box Experience List Page 21 of 21

The benefits of modern Integrated Control and Safety Systems architectures for FPSO facilities.

The benefits of modern Integrated Control and Safety Systems architectures for FPSO facilities. P. Troianiello - Fores Engineering Rosetti Marino Group A. Gariboldi - Siemens Industry Sector IA/DT Topics