Local or Remote One-Touch AUTOSET Automatic Adjusting Options

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1 GNRAL APPLIAIN SNSRS SMARY Z-PR Local or Remote ne-ouch AUS Automatic Adjusting ptions General Application Photoelectric Sensors -1

2 ne-ouch AUS General Application Photoelectric Sensors SMARY Z-PR he SMARY Z-PR is a high performance, automatic photoelectric sensor that can be adjusted by a single push of a button. As a result, there is no guess work on the part of the operator. Now you can throw away the screwdriver and the manual! he Z-PR AUS Adjustment Procedure is as simple as it gets. 1. stablish one of the following conditions: Proximity Reflect light off object. eam reak Remove object from light beam path.. Depress either yellow or blue button for three seconds. hat s all there is to it! From that point on, the sensor will automatically maintain a perfect setting, thanks to the dynamic Automatic ontrast racking System (A ). he Z-PR AUS routine can also be implemented from a momentary remote switch. (i.e. push-button or touch screen). he Z-PR is equipped with a ontrast Indicator as well as an Action Alert diagnostic indicator that allows the operator to visually substantiate performance. When the lock feature is enabled (see advanced features), the Z-PR sensor is tamperproof. Now, the sensor will provide you with the automatic, hassle-free performance that you expect from a SMARY ttco.com

3 Features A AUMAI NRAS RAKING A automatically adjusts the sensor as conditions change. his can include dirty or damaged lenses, reflectors, fiberoptics or LD light source, as well as thermal drift, and target variations such as position, orientation, or color. It can also compensate for signal shift or deterioration caused by highspeed input events. he Z-PR continues to operate requiring far less maintenance than other sensors, making it the choice in tough sensing applications. AGS AUMAI GAIN SL his unique feature provides automatic digital selection of the amplifier gain based upon your application requirements. AUS ADUSMN he AUS adjustment routine only requires one finger to push one button one time! ven in a dynamic operating condition, with ongoing input events, all you have to do is push a button for a perfect setting. DUAL-FUNIN AR GRAPH Primary Function: ontrast Indicator Secondary Function: Status Indicator of Five Selectable ptions FIV SLAL PINS #5 LK for tamperproof operation. #4 AU RA Automatic ontrast racking for perfect setting. #3 10 millisecond pulse stretcher / off delay. # 5 millisecond pulse stretcher / off delay. #1 50 millisecond pulse stretcher / off delay. PIN SAUS / MD SL Push both buttons for 3 seconds to switch bar graph display to status indicator of selectable options DR Another unique feature, the DR (nhanced Dynamic Range) circuit is digitally controlled. It prevents dark state saturation and expands the operating range without reducing amplifier gain. AIN ALR INDIAR LD his indicator provides an early warning to prevent marginal performance when the sensor can no longer provide full contrast deviation as displayed on the ontrast Indicator. RM AUS Remotely adjust the sensor from a push button momentary switch or a touch screen to PL instantaneously. he AUS routine can occur during static or dynamic operating conditions. 5-LD DUAL FUNIN INDIAR AND NRAS INDIAR Provides at-a-glance performance data during both setup and operation. SAUS INDIAR Displays status of 3 selectable functions: Lock, Auto rack, and imer; 10ms, 5ms, and 50ms. VRSAILIY hoice of ten quick change optical blocks allows one sensor to be used in the proximity, convergent, retroreflective, polarized retroreflective, fiberoptic applications. LD LIGH SURS hoice of four LD light sources infrared, red, blue, and white light. NNINS uilt-in connector for use with quick disconnect cable or shielded 6' (1.80 m) cable. MUNING PINS uilt-in DIN Rail snap-on design, thruhole, or bracket mount. INRHANGAL PIAL LKS hoice of 10 ptical locks - 4, 5, R4, R5, F4, F5, V4, V4A, V6, V8 PINAL IMR 10, 5, or 50 millisecond pulse stretcher / FF delay YLLW PUSH UN - 3 Functions 1. Manual UP adjustment. Light state AUS with light N output 3. oggle selected option to opposite state and return to normal operation LU PUSH UN - 3 Functions SMARY Z-PR General Application Photoelectric Sensors PIN SAUS MD INDIAR UPU SAUS INDIAR When illuminated, ption Status Indicator is enabled 1. Manual DWN adjustment. Light state AUS with dark N output 3. Step to desired function to be altered when in option status mode MARGINAL PRFRMAN INDIAR -3

4 Selection Guidelines paque bject Sensing General Application Photoelectric Sensors SMARY Z-PR ption 1 ption ption 1 ption LIGH AM Preferred Mode: eam reak Fiberoptic opposed mode is best choice for detecting any opaque object. Sensor: Model ZPI/ZPI with F4 ptical lock (IR Iightsource) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Fiberoptic Light Guides: Model F-A-36 ( Required) N: Select smaller fiber bundle for small part detection. (See Fiberoptic Section) Sensing Range: Up to 16 in. Accessories: wo Model UA-15 lenses, extends sensing range to over 0 ft. Mounting bracket, Model S-3, FM-1 Retroreflective mode. Use with reflector to detect medium to large size opaque objects. N: Not recommended for detecting highly reflective objects. Sensor: Model ZPI/ZPI with R4 ptical lock (IR light source) able: Shielded cable w/connector Model GS-6 (6 ft) or GS-15 (15 ft.) Reflector: Model 78P, Plastic, 4.4 in. X 1.9 in. screw mounted. (See Accessories Section for complete listing of reflectors.) Sensing Range: Up to 0 ft. Accessories: Mounting bracket, Model S-3 Alternate Mode: eam Make (Proximity) N: onsider proximity mode when installation sensing site conditions preclude using the preferred eam reak mode. Fiberoptic proximity is used to detect medium to large flat-sided opaque objects. Sensor: Model ZPI/ZPI with F4 ptical lock (IR light source) able: Shielded cable w/connector Model GS-6 (6ft.) or GS-15 (15ft.) Fiberoptic Light Guides: Model F-A-36 N: Select smaller fiber bundle for small part detection. (See Fiberoptic Section) Sensing Range: Up to 6 in. Accessories: Model UA-15 lens. Use to extend sensing range up to 1 ft. Mounting bracket, Model S-3, FM-1 onvergent/proximity mode is useful to detect opaque objects when there is little (if any) gap between objects. Sensor: Model ZPI/ZPI with V6 ptical lock (IR light source) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Sensing Range: From 1.5 to 8 in. Accessories: Mounting bracket, Model S-3 ption 3 Proximity (divergent beam) mode sensing is useful in detecting large size opaque objects from longer range. Generally speaking, there must be substantial gaps between objects for this mode to be effective. Sensor: Model ZPI/ZPI with 5 ptical lock (IR light source) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Sensing Range: From 1 to 5 ft. Accessories: Mounting bracket, Model S ttco.com

5 Selection Guidelines ranslucent/ransparent bject Sensing ption 1 Preferred Mode: Retroreflective eam reak Fiberoptic retroreflective is the best choice for detecting empty transparent or translucent objects. he SMARY Z-PR featuring a unique blue LD light source is recommended for detecting transparent or translucent plastic or glass objects. A red light source is recommended when detecting translucent (non-transparent) objects only. Sensor: Model ZP/ZP with F4 lock (lue light source) or Model ZPR/ZPR with F4 lock (Red light source) able: Shielded cable w/connector Model GS-6 (6ft.) or GS-15 (15ft.) Fiberoptic Light Guides: Model F-A-36 Reflector: Model 78P, plastic 4.4 in. X 1.9 in, screw mounted Sensing Range: Up to 1 ft. Accessories: Model UA-15 lens. Use to extend sensing range from 1 ft. maximum without lens to over 3 ft. with lens. Mounting bracket, Model S-3, FM-1 SMARY Z-PR ption ption 1 ption Retroreflective (R4 optical block) is a good choice for detecting medium to large size empty transparent or translucent objects. he SMARY Z-PR featuring a unique blue LD light source is recommended for detecting transparent or translucent plastic or glass objects. A red light source is recommended when detecting translucent (nontransparent) objects only. Sensor: Model ZP/ZP with R4 lock (lue light source) or Model ZPR/ZPR with R4 lock (Red light source) able: Shielded cable w/connector Model GS-6 (6ft.) or GS-15 (15ft) Reflector: Model 78P, plastic 4.4 in. X 1.9 in., screw mounted. Sensing Range: Up to 5 ft. Accessories: Mounting bracket, Model S-3 Alternate Mode: eam Make (Proximity) N: onsider proximity mode when translucent/transparent objects are containers filled with clear liquid or when site conditions preclude using the preferred retroreflective eam reak mode. Fiberoptic proximity mode is useful to detect transparent/translucent objects. Sensor: Model ZPR/ZPR with F4 lock (Red light source) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Fiberoptic Light Guides: Model F-A-36 N: Select smaller fiber bundle for small part detection. (See Fiberoptic Section) Sensing Range: Up to 4 in. Accessories: Model UA-15 lens. Use to extend sensing range up to 1 ft. Mounting bracket, Model S-3, FM-1 onvergent/proximity mode is useful to detect most transparent/translucent objects when there is little (if any) gap between objects. Sensor: Model ZPR/ZPR with V6 lock (Red light source) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Sensing Range: From 1 to 4 in Accessories: Mounting bracket, Model S-3 General Application Photoelectric Sensors ption 3 Proximity (divergent beam) mode sensing is useful in detecting some large size translucent/transparent objects from longer range. Generally speaking, there must be substantial gaps between objects for this mode to be effective. Sensor: Model ZPR/ZPR with 5 lock (Red light source) able: Shielded cable w/connector Model GS-6 (6 ft.) or GS-15 (15 ft.) Sensing Range: From 1 to 4 ft. Accessories: Mounting bracket, Model S-3-5

6 ptical lock Selection General Application Photoelectric Sensors SMARY Z-PR 4 and 5 Proximity Sensing V4, V4A, V6, and V8 onvergent Sensing R4 and R5 Retroreflective Sensing F4 Glass Fiberoptic Sensing F5 Plastic Fiberoptic Sensing onvergent / Proximity / Retroreflective PIAL LKS IR RD LU WHI V4, V4A 1 in. 1 in. 1 in. 1 in. V6 1.5 in. 1.5 in. 1.5 in. 1.5 in. V8 0.5 in. 0.5 in. 0.5 in. 0.5 in in. 11 in. 4 in. 3 in. 5 4 ft. 3 ft. 1.5 ft. 1 in. R4 0+ ft. 18+ ft. 6 ft. 5 ft. R5 N/A 7 ft. 4 ft. 3 ft. N: Proximity test utilized a 90% reflective white target. Retroreflective tests utilized a 3 diam. round reflector, Model AR-3 he SMARY Z-PR gives you a choice of 10 interchangeable optical blocks, making it one of the most versatile sensors on the market today. 4 - Wide eam How o Specify: 1. Select Sensor light source required: I = Infrared R = Red = lue WL = White. Select onnector required: lank = able = onnector 3. Select ptical lock based on mode of operation required. Sensing Range Guidelines PIAL LKS F4 F4 w/lens F4 F4 w/lens 5 - Long Range R4 - Retroreflective R5 - Polarized Retroreflective V6 - onvergent 1.5 Glass Fiberoptics F4 - Glass Fiber V4, V4A - onvergent 1 V8 - onvergent 0.5 xample: Z-PR IR RD LU WHI pposed Mode 3 ft. 1 ft. 8 in. 5 in. 0+ ft. 0+ ft. 1 ft. 9 ft. Proximity Mode 7 in. 5 in. 1 in. 1 in. 1 ft. 1 ft. N/A 6 in. N: Range tests utilized a.15 diam. fiber bundle ZPR F4 Red onnector Model F5 - Plastic Fiber Fiberoptic optical block Plastic Fiberoptics PIAL RD WHI LKS F5 F5 w/lens F5 w/right angle lens pposed Mode 9 in. in. 6 ft. ft. 3 ft. 1 ft. Proximity Mode F5 F5 w/lens 7 in. 1 ft. 5 in. 1 ft. N: Range tests utilized a.040 diam. fiber ttco.com

7 Light Source Guidelines INVISIL INFRARD LIGH SUR (880 nm) A. est choice in most opaque object sensing tasks. Provides longest possible sensing range in either eam Make or eam reak sensing modes. est choice in hostile environments; useful in penetrating lens contamination D. Preferred for use with small glass fiberoptic light guides Note: Do not use IR light with plastic fiberoptic light guides. Preferred when sensing dark colored objects in the proximity (eam Make) mode, i.e., black, blue, green, etc. F. Useful in penetrating containers for verification of contents; also useful in detecting overlapped splices in dense materials G. olor perception; tends to favor blue colored objects LU LIGH SUR (480 nm) A. Useful for detecting translucent, transparent, plastic, or glass objects in the retroreflective mode when using the R4 optical block. Used as blue filter for color perception advantages, i.e. resolving yellow vs. white colored objects or printed registration marks Accessories Micro able Selection Guide, 5-wire M1 GS-6 6' (1.8 m) Shielded cable GS-15 15' (4.6 m) Shielded cable GS-5 5' (7.6 m) Shielded cable RD LIGH SUR (660 nm) A. est choice for use with plastic fiberoptic light guides. Useful when sensing translucent objects in proximity (eam Make) mode. Useful when sensing transparent objects in fiberoptic retroreflective (eam reak) mode D. an be polarized for retroreflective (eam reak) sensing to reduce proxing on shiny objects. pposed fiberoptic light guides can be polarized for sensing some translucent plastic containers; consult factory for details F. Used as red filter for color perception advantages WHI LIGH SUR (roadband olor Spectrum) A. est choice for detecting all printed registration marks on packaging material. Recommended for detecting dark colored objects in the proximity (eam Make) mode. est choice for sorting colored objects FM-1 (8.4 mm diam.) Standard Fiberoptic Mounting racket S-3 Stainless L racket SMARY Z-PR General Application Photoelectric Sensors GS-MU 6.5' (.0 m) Low-cost, unshielded GS-5MU 16.4' (5.0 m) Low-cost, unshielded GRS-6 6' (1.8 m) Right angle shielded cable GRS-15 15' (4.6 m) Right angle shielded cable GRS-5 5' (7.6 m) Right angle shielded cable FM- (5.1 mm diam.) FM-3 (3.1 mm diam.) Miniature Glass or Plastic Fiberoptic Mounting rackets LK-4 Lens Kit (See ptical locks Accessories for contents) -7

8 Specifications General Application Photoelectric Sensors SMARY Z-PR SUPPLY VLAG 10 to 30 VD Polarity Protected URRN RQUIRMNS 45 ma (exclusive of load) UPU RANSISRS (1) NPN and (1) PNP sensor output transistor Sensor outputs can sink or source up to 150 ma (current limited) All outputs are continuously short circuit protected RM AUS INPU pto isolated sinking input (10 ma) RSPNS IM Light/Dark state response = 300 microseconds LD LIGH SUR Infrared = 880 nm, Red = 660 nm, lue = 480 nm, White = roadband olor Spectrum Pulse modulated PUSH UN NRL Yellow/lue AUS Manual Adjustments Set status of 3 options: 5) Lock, 4) Auto-rac, 3) imers: 10 ms, 5 ms, 50 ms onnections and Dimensions HYSRSIS Factory-set for high resolution less than one bar on the ontrast Indicator LIGH IMMUNIY Responds to sensor s pulsed modulated light source, resulting in high immunity to most ambient light, including indirect sunlight or strobes DIAGNSI INDIARS 5-LD bar graph functions in one of two modes: 1. ontrast Indicator displays scaled reading of sensor s response to contrasting light levels (light to dark). Status Indicator Displays status of 5 selectable options Red LD output indicator = Illuminates when the sensor s output transistors are on. N: If utput LD flashes, a short circuit condition exists Amber LD = Illuminates when in the options select mode Yellow LD = Illuminates when action alert is activated. Also indicates when A adjusts sensor AMIN MPRAUR - 40 to 70 (- 40 F to 158 F) RUGGD NSRUIN hemical resistant, high impact polycarbonate housing Waterproof ratings: NMA 4X, 6P and IP67 onforms to heavy industry grade requirements Product subject to change without notice. onsult Factory for RoHS ompliance. SMARY Z-PR PHLRI SNSR ttco.com

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