Water Controller ME06 / ME07. Operation Manual

Transcription

1 Water Controller Müller-Elektronik AG Alti Ruedelfingerstrass 11, CH-8460 Marthalen Water Controller Tel: , Fax: /14

2 Contents CONTENTS SAFETY Introduction Definition of terms Who may work on and with the AquaTector? Use in accordance with the regulations Inappropriate use Warning notes and symbols Fundamentals of safety General safety regulations Responsibilities Location of the Operating Instructions MENU GUIDE Menu Summary Menu Guide details OPERATION Measured Value Display Menu Calibration Alarm Controller Logger Manual Operat Configuration TECHNICAL DATA CONTROLLER VIEW AQUATECTOR 06 / Dimensional Drawing 06/ Connection Diagram and Terminal Diagram AT06 Control Panel Mount Connection Diagram and Terminal Diagram AT07 Wall Mount Connection Measuring Probes Replacement of AquaTectors 77xx u. 88xx by the AquaTector 06/ Replacement of dinotec-controller Cl1000 a. PH1000 by the AquaTector 06/

3 1 Safety 1.1 Introduction This chapter describes the safety requirements which must be respected when using the AquaTector. Reading and understanding of the chapter relevant to the activity is an obligation for all persons who undertake work on and with the AquaTector. This applies particularly to this chapter which is obligatory for all persons and activities. It also applies to persons who only occasionally work with the AquaTector, e.g. for reading off values or for cleaning. Please read through this chapter carefully. Have you understood everything? Is anything unclear? If you have questions ask your superior. The purpose of these safety regulations is to ensure the safety of the user when using and handling the AquaTector. 1.2 Definition of terms Manufacturer In these Operating Instructions the MESIN GmbH Mess- und Regeltechnik company is designated as «Manufacturer». Operator The person (natural or judicial) who is responsible for the use of the product in accordance with the regulations is designated as Operator. The operator has to fulfil properly the obligations described below (Chapter 2.8 Responsibilities). User Those persons who are defined in the introductory chapter of these Operating Instructions and who execute the tasks described with or on the product are designated as Users. Life phases of the AquaTector, product life phases These are understood to be all phases of state and usage of the AquaTector from the moment of leaving the production plant through to the disposal of the product. In these Operating Instructions the product life phases are referred to in the following chapters: Installation, (Setting up, Assembly), Operation, Maintenance, Repair work, Decommissioning, Storage, Packing, Transport and Disposal. 1.3 Who may work on and with the AquaTector? Differing qualifications of personnel are prescribed for work on and with the AquaTector. In normal operation the AquaTector measuring instrument works as "stand alone" equipment, so no special knowledge is necessary for normal operation. In normal operation in accordance with the instructions, it is absolutely necessary to proceed in compliance with the concepts of operation and safety and, of course, with legal requirements. 3

4 For installation, commissioning, maintenance, and programming or calibration, only trained personnel are authorised to undertake work on and with the AquaTector. Needless to say, the same applies to decommissioning and disposal. STOP These personnel qualifications describe minimum requirements, which are generally known to be available, and which are necessary for safe work on and with the AquaTector. The operator ensures their compliance Authorised persons (qualification of personnel) Commissioning The AquaTector may only be installed and taken into operation by Mesin or by skilled staff authorised by Mesin. Operation The AquaTector may only be operated by personnel who have been adequately trained by the operator existing. Maintenance The AquaTector may only be maintained by Mesin or by skilled staff authorised by Mesin. A log is to be made of the maintenance work. Overhaul The AquaTector may only be overhauled and repaired by Mesin Winterthur. Decommissioning, storage The AquaTector may only be decommissioned and stored by persons with sufficient experience with electronic control equipment. Packing, transport Knowledge and experience relevant to the transportation of electronic control equipment is necessary for transportation of the AquaTector. Disposal If the operator takes the responsibility for the recycling or disposal of the AquaTector, then mechanical knowledge and the ability to discriminate between waste products is sufficient for its practical execution (disassembly, decomposition, dismounting of subassemblies, separation of materials, etc.). 1.4 Use in accordance with the regulations The AquaTector is a measurement and regulating system, designated for monitoring, control and/or regulation: of the ph value in water. Typical applications are: The AquaTector is used wherever monitoring of water for its ph value is necessary, for example: in process water monitoring in industry in swimming baths in drinking-water treatment installations in sewage treatment plants, etc. Use in accordance with the regulations also covers: 4

5 conformity with the technical data (see Chap 6 Technical Data) use of standard accessories and original replacement parts (see Chap. 6 Technical Data) observance of these Operating Instructions and compliance with the instructions and regulations they contain Any other use or use in excess of what is stipulated is inappropriate use (see Chap 1.5 Inappropriate use). In the event of damage, the manufacturer will refuse any claims for liability. 1.5 Inappropriate use STOP The following types of inappropriate use are known to the manufacturer: Non-conformity with the service intervals prescribed by the manufacturer of the Aqua- Tector (and possibly by the legislators). After a certain period of time the electrode becomes exhausted and must be replaced. It can be very dangerous if no monitoring of (life-)endangering concentrations can take place owing to an ineffective electrode. The service intervals vary according to the type of monitoring. For this reason the manufacturer offers planning help and service contracts. In practice, at times the monitoring equipment is taken out of use. It can be very dangerous if, owing to carelessness, no further monitoring of (life-)endangering concentrations takes place. Known causes are: Not taking alarms seriously owing to presumed defects, laziness. Alarms occurring repeatedly without recognisable cause (see above), leading to the switching off of reporting devices (horn, flashing light, warning messages with legend, etc.). Inspections: The electrode is disconnected. After the interruption, the water flow is not switched on again. Reactivation of the installation has been forgotten Switching over from manual operation to automatic operation has been forgotten. The use of certain not original Mesin electrodes can lead to a restriction of operational safety. When acquiring replacement parts the safety concept should be consulted. Alarms can be suppressed and/or a false threshold limit can be triggered by use of installations not supplied by the manufacturer or its authorised representatives, wiring faults, unbalanced measuring cells, etc. It can be very dangerous if no further monitoring of (life-)endangering concentrations takes place. You are warned against such inappropriate use! 1.6 Warning notes and symbols Generally, danger is associated with the use of technical products. Dangers which cannot be avoided either by design measures or by protective devices are termed residual dangers. Although the AquaTector is distinguished by a high standard of quality and safety and has been constructed according to the state of the art and the recognised technical regulations, in the event of operational faults, or inappropriate use or misuse, injuries or property damage cannot be excluded because of the residual dangers which exist. Therefore, various warning notes and symbols are used on the AquaTector and in these Operating Instructions to draw attention to these residual dangers in use according to the regulations, or to emphasis important technical requirements, as well as to avoid faulty operation. 5

6 1.6.1 Informative signs and danger symbols The following danger symbols draw attention to a residual danger. This requires continuous attention to handling of the AquaTector in keeping with these instructions. Sign «Danger from electric potential» Do not reach in or touch when live! The AquaTector may only be opened and wired by an electrical technician. Danger of electric shock Informative notes and symbols in the Operating Instructions a) Danger symbols STOP Information regarding dangers which can lead to life-endangering bodily injury WARNING Information regarding dangers which can lead to moderate to serious bodily injury, or to considerable personal damage CAUTION Information about dangers which can lead to slight bodily injury, or to slight personal damage b) Information symbol INFORMATION Information referring to technical requirements. Non-conformity can lead to malfunctions. 1.7 Fundamentals of safety Operational safety The AquaTector is equipped with a self-monitoring facility. Notifications of malfunction appear on the display and can be relayed further by means of a potential-free contact (malfunction). The monitoring covers: Supply voltage Malfunctions in the AquaTector electronic circuits Duty cycle of the relays Safety elements and functions Display elements (front side): 1 LED red (malfunction) Four-line LCD display with error messages Analysis of residual dangers An analysis of residual dangers has been made. The results have been incorporated into these Operating Instructions. 6

7 1.7.4 Safety-relevant information Safety-relevant information is to be found in the introduction or in the text of the relevant chapter. For example the user will find such information in the chapter «Operation» Effects on other safety concepts The safety concept of the AquaTector is autonomous and also embraces the related connection to the electrode. Potential-free contacts are available (see Chapter 6 Technical Data) for the control of external notification and further-processing devices. If the AquaTector is combined with other equipment in an installation, the operator must develop an installation-specific safety concept and carry out a risk or dangers analysis for the installation. Depending on the situation and the dangers an appropriate (redundant) safety concept must be provided. Installation planners and developers should turn to the manufacturer for specialist support and advice. STOP If the AquaTector is combined with other equipment in an installation, an installation-specific safety concept must be developed by the operator Alarm concept The alarm concept is an important component of a water monitoring installation. The manufacturer offers its assistance in the preparation of an application-specific concept Electrodes When using electrodes not produced by Mesin the sensor monitoring is no longer guaranteed, leading to a restriction of operating safety. In accordance with the safety concept (see above) the installation planner must take into use appropriate electrodes. Regular calibration is prescribed (see also Chapter 5 Operation). 1.8 General safety regulations AquaTector as part of a safety installation When acting as part of a safety installation, the AquaTector may not be switched off after it has been commissioned Legal stipulations In addition to the operating instructions, the generally legally applicable and other binding regulations for accident prevention and for protection of the environment must be observed. Such regulations also extend to the handling of dangerous substances or gases, and to the making available and/or wearing of personal protective equipment Verification of the functioning of safety devices After each repair or after each service, the faultless functioning of the protective devices must be verified. 7

8 1.8.4 Power connections The AquaTector may only be connected to the listed power sources. All supply lines must be capable of being switched off on-site Replacement parts Only original replacement parts designated in these Operating Instructions may be used for repairs. STOP For assembly, disassembly or repair purposes, the spare parts catalogue may only be used in association with the relevant chapters of the Operating Instructions. These contain important information on safety Modifications Modifications to the AquaTector comprising extension or reconstruction which could affect safety are only permissible after prior discussion with, and written approval from, the manufacturer. This also applies to the attachment of control, supply and/or transfer systems from third party suppliers Removal of safety devices Any manipulation and/or removal of safety devices are forbidden as a principle. 1.9 Responsibilities Obligations of the manufacturer The manufacturer is responsible for product safety but also passes on substantial responsibilities to the operator (see Chapter Obligations of the operator). The manufacturer is responsible for the product beyond delivery to the operator and can demand information from the operator, particularly in regard to aspects of safety Obligations of the operator The obligations of the operator are described below. If the operator is not in a position to comply with the obligations in whole or in part, it must contact the manufacturer who will be happy to offer appropriate help Training, instruction The operator will ensure that only authorised personnel operate the AquaTector. It also provides for temporary or supernumerary staff thorough instruction on the basis of these Operating Instructions Authority From the point of view of the safety aspects, responsibilities and authority must be clearly defined, carried out and complied with. Needless to say, this applies to all operational sequences, but especially for commissioning, operation, cleaning, and repair work. 8

9 1.9.5 Instruction on dangers The operator will ensure that the user only carries out work on or with the AquaTector on the basis of these Operating Instructions. It ensures that all facilities relevant to safety mentioned in these Operating Instructions are made available. Warning signs must be maintained in a readable state Obligation of maintenance and care The AquaTector must be kept and operated in a faultless state; the maintenance intervals must be complied with. Workshop facilities appropriate to the task must be available for the execution of the necessary maintenance and repair work Obligation to observe and inform If (residual) dangers and risks arise in operations which have not been described in these Operating Instructions, then the operator of the AquaTector is obliged to communicate these to the manufacturer immediately Location of the Operating Instructions These Operating Instructions must be continuously available in a complete form at the workplace. 9

10 2 Menu Guide 2.1 Menu Summary The main feature of the AquaTectors 06 is the multi functionality and the easy to understand Menu Guide. In the stand-by mode, the Measured Values are shown in the Measured Value Display 10

11 2.2 Menu Guide details Calibration Alarm 11

12 2.2.3 Controller 12

13 13

14 2.2.4 Logger 14

15 15

16 2.2.5 Manual Operat. 16

17 2.2.6 Configuration 17

18 3 Operation 3.1 Measured Value Display 1 Selection Wheel with Push Button - Turn: Move cursor up or down - Turn: Change a parameter - Push: Enter to confirm 2 blue LED: Operation and Watch Dog 3 red LED: Error 4 LCD with 4 lines: with date and time 5 Measured values 6 Measuring locations: local 7 Dosing: ON / OFF /..% 8 Operation indicator: Flow / Error / Manual Operat. (3) In stand-by mode, the AquaTector 06 / 07 shows the registered Measured Values. This Measured Value Display consists of several pages which show alternating every 10 seconds. The measured value display is automatically activated if the controller was not manipulated for 1 min. Only in menu Calibration does the display not switch back to the measured value display after 1 min since those steps require a longer time period. By turning the Selection Wheel all pages can be flipped through. Next to the measured values the latest Errors are shown. How to reset the errors is described in chapter 3.4 Alarm. Er.1 outside measuring range Er.5 no flow Er.2 below limit value Er.6 Pulse-High dosing value not reached Er.3 exceeded limit value Er.8 error TCP/IP Er.4 maximum dosing time exceeded Er.9 error RS485 Menu: The menu is multi-lingual: German, English, French, und Italian. Other languages can be provided as needed. If Enter is pushed (with the push button) in the measured value display, the main menu, called Menu, appears. In the menu, the cursor position is displayed as a > or _. The cursor is positioned with the Selection Wheel. If a sub-menu was selected, the user can get into that menu with the Enter button. Is the cursor positioned on a parameter, it is activated with Enter, changed with the Selection Wheel, and confirmed with another push of the Enter button. If next or were selected in the sub-menu, they can be confirmed with a push of the Enter button. (4 ) Menu M E S I N (5 ) (6 ) (7 ) (8 ) >Calibration Alarm (1) Controller (2) Controller Parameters: 18

19 To change the controller parameters, for example of the ph controller, follow the menu tree: Menu Controller ph Controller Set Point change: Press Enter and turn knob to the left or right. Press Enter (confirm). All the next settings are changed in the sub-menus: Controller parameters, alarms, and time functions. ph A 7.35pH 2PR >7.30 ph Set Point Controller- Parameter Alarm Flow Indicator: If a Digital Input is dedicated to an analog connection as Flow Control, the flow indication is shown on its (Error)-display location, when there is no error. When the flow in the measuring armature is OK, the display symbol changes in the sequence: When there is no flow, Er. 5 (Error 5) flashes. Manual Operat.: If a Controller is in Manual Operat., the error display location shows Man. Mo : pH A ON 658mV A 0.25mg/lFA OFF : MAN Er.5 Measured Value Display: Terminals 1 3 Page 1 Menu 0 Mo : pH B 4% 723mV B 0.32mg/lF B 65% Measured Value Display: Terminals 4 6 Page 2 Menu 0 Below the measured value display the latest 10 errors are shown. You get there by turning the selection wheel to the right. 19

20 3.2 Menu The main menu Menu is the portal to the parameterization of the controller. Here you can view all the main menu items. You enter this view by pushing Enter in the Measured Value Display. Menu >Calibration Alarm Controller Menu Page 1 Menu 1000 Menu >Logger Manual operation Configuration Menu Page 2 Menu

21 3.3 Calibration Calibration Code As a standard, there is no code activated for the Calibration menu ( Code input does not appear). The Calibration menu can however be protected with a code in the Code menu. In case the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. There is also the possibility to view the controller data via display view without being able to change the settings. Calibration Code >0000 Display view Code Input for Access to Calibration Page 1 Menu 2000 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. 21

22 Calibration Code bad input display view 0000 > Wrong Code Input for Access to Calibration Page 1 Menu 2902 In the Calibration menu the measured values are displayed in the same sequence as in the measured value display. In case an input (module socket) is not being used, or a controller does not have to be calibrated (for example ORP), that line will show the next measured value. Calibration >ph F-Cl2 A A ph B Calibration Page 1 Menu 2001 Calibration >F-Cl2 B Calibration Page 2 Menu 2001 Calibration >Code Calibration Page 3 Menu

23 3.3.2 ph Calibration During the calibration process: - the temperature compensation is inactive - the controller does not automatically switch back to the measured value display after 1 min because the calibration requires more time. ph Calibration Electrode in ph7.0 >7.00 ph next ph Calibration Page 1 Menu 2100 ph Calibration!Check Electrode >7.00 ph next ph Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu 2100 ph Calibration El. in 2te Buffer >9.00 ph 1021 End ph Calibration Page 1 Menu 2101 ph Calibration!Check Electrode >9.00 ph 599 End ph Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu

24 3.3.3 Free Chlorine Calibration During the calibration process: - temperature- and ph-compensation are active. - the controller does not automatically switch back to the measured value display after 1 min because the calibration requires more time. F-Cl2 Calibration Probe in 0.0mg/ lcl2 >0.00mg/ l next Free Chlorine Calibration Page 1 Menu 2300 F-Cl2 Calibration!Check Probe >0.00mg/ l next Free Chlorine Calibration: The measured value is outside the recommended limits: Check Probe flashes. Page 2 Menu 2300 F-Cl2 Calibration Probe in Testwater >0.35mg/ l 719 End Free Chlorine Calibration Page 1 Menu 2301 F-Cl2 Calibration!Check Probe >0.35mg/ l 99 End Free Chlorine Calibration: The measured value is outside the recommended limits Check Probe flashes. Page 2 Menu

25 3.3.4 Total Chlorine Calibration During the calibration process: - temperature- and ph-compensation are active. - the controller does not automatically switch back to the measured value display after 1 min because the calibration requires more time. T-Chlor Calibration El. in 0.0mg/ lcl2 >0.00mg/ l next Total Chlorine Calibration Page 1 Menu 2400 T-Chlor Calibration!Check Electrode >0.00mg/ l next Total Chlorine Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu 2400 T-Chlor Calibration El. in Testwater >0.41mg/ l 1007 End Total Chlorine Calibration Page 1 Menu 2401 T-Chlor Calibration!Check Electrode >0.41mg/ l 599 End Total Chlorine Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu

26 3.3.5 NH3 Calibration During the calibration process: - the temperature compensation is inactive - the controller does not automatically switch back to the measured value display after 1 min because the calibration requires more time. NH3 Calibration El. in 0.1ppm >0.10ppm next NH 3 Calibration Page 1 Menu 2200 NH3 Calibration!Check Electrode >0.10ppm next NH 3 Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu 2200 NH3 Calibration El. in 2te Buffer >100ppm 1021 End NH 3 Calibration Page 1 Menu 2201 NH3 Calibration!Check Electrode >100ppm 499 End NH 3 Calibration: The measured value is outside the recommended limits: Check Electrode flashes. Page 2 Menu

27 3.3.6 Code Settings: Calibration Usually the code for the calibration is not active. Here it can be set or modified - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. Code Calibration >OFF 0000 Code Calibration Change Page 1 Menu

28 3.4 Alarm When an alarm occurs it is shown in the Measured Value Display and the red Error LED flashes. If the cause for the alarm is eliminated during the delay time, the alarm disappears without acknowledgement and without registration. During this time the controller works normal. In case the alarm remains activated after the delay time - the dosing switches to the programmed mode, - the alarm is registered in the logger, - the error relay opens, - the LED flashes. The now activated alarm has to be acknowledged in the alarm menu. (3.4.2 und 3.4.3) After the acknowledgement, regular operations commence again, and the error LED is on until the alarm is no longer activated. The error relay closes again after the acknowledgement. The alarm is considered acknowledged when it is not active for 2 min. If, during the alarm phase another alarm occurs in this control circuit, the controller operation is interrupted again. The delay time for the alarm activation serves also as a delay for canceling the acknowledgement when the alarm is no longer activated. The following alarms are possible: Error 1 off measuring range Error 2 below limit value Error 3 above limit value Error 4 max. dosing time exceeded Error 5 no flow Error 6 level low dosing tank Error 7 pulse dosing value not reached Error 9 locked by primary controller 28

29 3.4.1 Alarm Code As a standard no code is activated for the menu Alarm ( Code input does not appear). However, the menu Alarm can be protected by a code. If the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. There is also the possibility to view the controller data in display view without the possibility to change them. Alarm Code + >0000 display view Code Input for Alarm Access Page 1 Menu 7000 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. Alarm Code bad input display view 0000 > Wrong Code Input for Alarm Access Page 1 Menu 7902 In the Alarm menu there is the possibility to acknowledge single alarms, or all of them, or to view the last 128 alarms. Alarm >Alarm quit all Alarms quit. Display view Alarm Page 1 Menu

30 Alarm >Code Alarm Alarm Page 2 Menu Alarm: Quit All alarms are listed in menu step Alarm quit.. Turning the selection wheel switches to different pages. Thus each alarm can be acknowledged separately. Alarm quit. 1 F-Cl2 A Er.4 Mo :00 >quit Alarm Quit Page 1 Menu 4110 An acknowledged alarm shows the time of acknowledgement. When there are no alarms left to be acknowledged one reaches the previous menu again by pushing the enter button. Alarm quit. 1 F-Cl2 A Er.4 Mo :00 Q :01 Alarm Quit Page 2 Menu All Alarms Quit If all alarms are to be acknowledged at once, it has to be confirmed again. all Alarms quit >not quit all Alarms quit All Alarms Quit Page 1 Menu

31 3.4.4 View Alarm The user cannot change anything in menu step View. He can leaf through the pages by turning the selection wheel. To leave the alarm view he pushes the enter button. Always two alarms are shown per page. The last 128 alarms are stored. F-Cl2 A Er.4 1 Mo :00 F-CL2 A Er.2 2 Mo :05 View Alarm Page 1 Menu Code Settings Alarm Normally, the code for alarm is not activated. Here it can be set or changed: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. Code Alarm >OFF 0000 Code Alarm Change Page 1 Menu

32 3.5 Controller 32

33 3.5.1 Controller Code As a standard, for the menu Controller code 0001 is activated. The menu Controller can also be protected with a different code. In case the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. There is also the possibility to view the controller data in display view without the possibility to change them. Controller Code >0000 display view Code Input for Access to the Controller Parameterization Page 1 Menu

34 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. Controller Code bad input display view 0000 > Wrong Code Input for Access to the Calibration Page 1 Menu 3902 In the menu Controller all measurements are listed for which a controller is configured. Controller >ph A ORP A F-Cl2 A Selection of Measurement and Measured Value Page 1 Menu 3001 Controller >ph B ORP B F-Cl2 B Selection of Measurement and Measured Value Page 2 Menu 3001 Controller >Alarm Time Switch Code Selection of measurement and measured value Page 3 Menu

35 3.5.2 ph Controller the menu title contains: - the regulated value: ph - the measuring location: A - the actual value: 7.35pH - the controller type: 2PR for 2-point controller; P -, PI - or PID - Controller The 2-point controller (2PR) is run by the limit value or set-point principle. Accordingly, either Set Point or Limit Value are shown: the hysteresis acts above the limit value. This setting is entered in the configuration menus. The alarm menu is the same for all ph-controllers and is described only once. ph A 7.35pH 2PR >7.30 ph Set Point Controller-Param. Alarm ph Controller Page 3 Menu Controller Parameter: 2-point controller: 2PR: Hysteresis With a 2-point controller 2PR, only the hysteresis has to be set. All controller parameter menus can be blocked from within the configuration menu, so that the values can not be altered. Instead of Parameter, the menu title displays: blocked. ph A Parameter >0.05 ph Hysteresis 2PR Hysteresis Page 3 Menu Controller Parameter: 2-point controller with neutral zone: nzone The ph-controller has a property that can make a ± dosing necessary. In this application, the neutral zone is set between the ph- (acid dosing) and the ph+ (lye dosing). ph A Parameter >0.05 ph Hysteresis 0.10 ph N-Zone 2PR nzone Page 3 Menu

36 Controller Parameter: PID with PWM (Pulse-Width-Modulation) Is the controller used as a P- or PI-Controller, the lines not needed are not displayed. In an application with a PWM (Pulse-Width-Modulator), in addition to the PID-Controller- Parameters the periodic time is shown also. If a ± dosing takes place, the neutral zone (nzone) can be set between the ph- (acid dosing) and ph+ (lye dosing). This function is shown only if it is activated. ph A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Controller Parameter Page 1 Menu 3110 ph A Parameter >300s Periodic time 0.08 ph N-Zone PID Controller PWM Periodic Time nzone Page 3 Menu Controller Parameter: PID with PFM (Pulse-Frequency-Modulation) If only a P- or PI-controller is used, all unnecessary lines (parameters) are not displayed. In an application with a PFM (Pulse-Frequency-Modulator), in addition to the PID-controller param. the maximum frequency and the pulse length in relation to this frequency in % are shown also. The range should be between 25 % and 75 %. ph A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Controller Parameter Page 1 Menu 3110 ph A Parameter >180 Pulse/min max 50% Pulse length 0.08 ph N-Zon. PID Controller PFM Pulse Count, -Length, nzone Page 2 Menu

37 Alarm When the controller is in calibration mode, all Alarms are suppressed. In the alarm menu the following values can be set: - one upper and lower alarm limit value, - one delay time for the alarm, - the maximum dosing time (from 90% of setting signal), - the delay time of the flow monitor, - the impact of an alarm on the controller. For the impact of the alarm on the dosing, three functions are available: - ON setting signal 100 %, - OFF setting signal 0 %, - Reg : no influence on the controller. ph A Alarm >7.80 ph max. Alarm 5 min Delayed OFF Dosing ph Alarm max. Page 1 Menu 3710 ph A Alarm >6.95 ph min. Alarm 5 min Delayed OFF Dosing ph Alarm min. Page 2 Menu 3710 ph A Alarm max. Dosing time > 15 min OFF Dosing ph Alarm maximum Dosing Time Page 3 Menu 3710 ph A Alarm Flow Control > 5 min Delayed OFF Dosing ph Alarm Flow Page 4 Menu

38 3.5.3 ORP Controller The menu title contains: - regulated value: ORP - measuring point: A, - actual value: 728 mv - controller type: 2PR for 2-point controller; P -, PI - or PID - Controller The 2-point controller (2PR) is run by the limit value or set-point principle. Accordingly, Set Point or Limit Value are displayed: the hysteresis acts below the limit value. This setting is entered in the configuration menus The alarm menu is the same for all ORP controllers and is described only once. ORP A 728mV 2PR > 730 mv Set Point Controller Param. Alarm ORP Controller Page 1 Menu 3200 ORP A 728mV Zwp >Time Functions ORP Controller Page 2 Menu Controller Parameter: 2-point controller 2PR: Hysteresis With a 2-point controller 2PR only the hysteresis has to be set. All controller parameter menus can be blocked from within the configuration menu so that the values can not be altered. Instead of Parameter the menu title displays blocked. ORP A Parameter > 15 mv Hysteresis 2PR Hysteresis Page 1 Menu

39 Controller Parameter PID with PWM (Pulse-Width-Modulation) If only a P- or PI-controller is used, all unnecessary lines are not shown. In an application with a PWM (Pulse-Width-Modulator), the periodic time is shown in addition to the PID-Controller-Parameter. ORP A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Controller Parameter Page 1 Menu 3210 ORP A Parameter >300s Periodic time PID Controller PWM Periodic Time Page 2 Menu Controller Parameter PID with PFM (Pulse-Frequency-Modulation) If only a P- or PI-controller is used, all unnecessary lines (parameter) are not shown. In an application with a PFM (Pulse-Frequency-Modulator), in addition to the PID-controller param. the maximum frequency and the pulse length in relation to this frequency in % are shown. The range should be between 25 % and 75 %. ORP A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Controller Parameter Page 1 Menu 3210 ORP A Parameter >180 Pulse/min max 50% Pulse length PID Controller PFM Pulse Count, -Length Page 2 Menu

40 Alarm When the controller is in calibration mode, all Alarms are suppressed. In the alarm menu the following values can be set: - one upper and lower alarm limit value, - one delay time for the alarm, - the maximum dosing time (from 90% of setting signal), - the delay time of the flow monitor, - the impact of an alarm on the controller. For the impact of the alarm on the dosing three functions are available: - ON setting signal 100 %, - OFF setting signal 0 %, - Reg : no influence on the controller. ORP A Alarm >1200 mv max. Alarm 5 min Delayed OFF Dosing ORP Alarm max. Page 1 Menu 3720 ORP A Alarm > 400 mv min. Alarm 5 min Delayed OFF Dosing ORP Alarm min. Page 2 Menu 3720 ORP A Alarm max. Dosing time > 15 min OFF Dosing ORP Alarm maximum Dosing Time Page 3 Menu 3720 ORP A Alarm Flow Control > 5 min Delayed OFF Dosing ORP Alarm Flow Page 4 Menu

41 Time Functions: In the time functions there are available: - one pulse dosing and - one high dosing and one low dosing respectively. Are both extraordinary dosing methods activated, the pulse dosing takes priority. The time functions can be blocked from within the configuration menu so that no values can be altered. Instead of Time Functions in the menu title, Timef.blocked appears. ORP Time Functions >Pulse-Dosing High-Dosing Time Functions Selection Page 1 Menu 3230 Pulse Dosing: The disinfectant content is increased to a higher value (900 mv) at a certain time (20:00) and lowers itself again to the normal value after the preset time (15 min). If the pulse value is not reached within a chosen time (20:00,,,21:00), the unit switches to normal operation and displays an error code (Error 6). During this time, the alarm maximum dosing time (Error 4) is deactivated. ORP Pulse Dos. >ON Pulse-Dosing 900 mv Puls 15 min.time Time Functions Pulse Dosing Page 1 Menu 3231 ORP Pulse-Dosing >20:00 Start 21:00 Stop Time Functions Pulse Dosing Page 2 Menu 3231 It can be programmed on what day of the week a pulse dosing shall take place. It is also possible to initiate a pulse dosing every x weeks (1 4 weeks) on one or several days. 41

42 ORP Pulse dos Days > weekly Time Functions Pulse Dosing weekly Page 2 Menu 3231 High Dosing: The disinfectant content is increased at a certain time (20:00) to a higher value (900 mv) and lowers itself again at a later time (21:00) to the normal value. If the desired value is smaller than the normal set point, a low dosing (dosing agent reduction) is initiated. ORP Highdos. >ON High-Dosing 900 mv Set Point Set Point High Dosing Page 1 Menu 3232 ORP High-Dosing >20:00 Start 21:00 Stop Time Functions High Dosing Page 2 Menu 3232 It can be programmed on what day of the week a high dosing shall take place. It is also possible to initiate a high dosing every x weeks (1 4 weeks) on one or several days. ORP High-Dosing Days > weekly Time Functions High Dosing weekly Page 2 Menu

43 3.5.4 Chlorine Controller: Free Chlorine: F-Cl2 This menu structure stands for all disinfectant concentrations; they can be shown in mg/l or ppm. Not every disinfectant is shown separately, but can be applied analogous. The menu title contains: - Regulated value: F- Cl2 - Measuring location: A, - Actual value: 0.33mg/l - Controller type: 2PR for 2-point controller; P -, PI - or PID - Controller The 2-point controller (2PR) is run by the limit value or set-point principle. Accordingly, Set Point or Limit Value are displayed: the hysteresis acts below the limit value. This setting is entered in the configuration menus. The alarm menu and the time functions are the same for all chlorine controllers and are described once only at the end of this chapter. F-Cl2 A 0.33mg/ l 2PR >0.35 mg/ l Set Point Controller Param. Alarm Free Chlorine Controller Param. Page 1 Menu 3300 F Cl2 A 0.33mg/ l 2PR >Time Functions Free Chlorine Time Functions Page 1 Menu Controller Parameter: 2-point Controller: 2PR: Hysteresis With a 2-point controller 2PR only the hysteresis has to be set. All controller param. menus can be blocked from within the configuration menu so that the values can not be changed. Instead of Parameter the menu title displays blocked F-Cl2 A Parameter >0.05 mg/ l Hysteres. 2PR Hysteresis Page 1 Menu

44 Controller Parameter PID with PWM (Pulse-Width-Modulation) If just a P- or PI controller is used, all unnecessary lines are not displayed. In an application with a PWM (Pulse-Width-Modulator), the periodic time is shown in addition to the PID-Controller-Parameter. F-Cl2 A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Parameter Page 1 Menu 3310 F-Cl2 A Parameter >300s Periodic time PID Controller PWM Periodic Time Page 2 Menu Controller Parameter PID with PFM (Pulse-Frequency-Modulation) If just a P- or PI controller is used, all unnecessary lines are not displayed. In an application with a PFM (Pulse-Frequency-Modulator), in addition to the PID-controller param. the maximum Frequency and the pulse length in relation to this Frequency in % are shown also. The range should be between 25 % and 75 %. F-Cl2 A Parameter >10.0 KP P-Band 1000 Tn Integ.time 50.0 Tv Deriv.time PID Controller Controller Parameter Page 1 Menu 3310 F-Cl2 A Parameter >180 Pulse/min max 50% Pulse length PID Controller PFM Pulse Count, -Length Page 2 Menu

45 Alarm When the controller is in calibration mode, all alarms are suppressed. In the alarm menu can be programmed: - an upper and a lower alarm limit value, - a delay time for the alarm, - the maximum dosing time (from 90% of setting signal), - the delay time of the flow monitor, - the impact of an alarm on the controller. For the impact of the alarm on the dosing, three functions are available: - ON setting signal 100 %, - OFF setting signal 0 %, - Reg : no influence on the controller. F-Cl2 A Alarm >0.80mg/ l max. Alarm 5 min delayed OFF Dosing F-Cl 2 Alarm max.. Page 1 Menu 3730 F-Cl2 A Alarm >0.15mg/ l min. Alarm 5 min delayed OFF Dosing F-Cl 2 Alarm min.. Page 2 Menu 3730 F-Cl2 A Alarm max. Dosing time > 15 min OFF Dosing F-Cl 2 Alarm maximum Dosing Time Page 3 Menu 3730 F-Cl2 A Alarm Flow Control > 5 min delayed OFF Dosing F-Cl 2 Alarm Flow Page 4 Menu

46 Time Functions In the time functions there are available: - one pulse dosing and - one high-, respectively one low dosing. Are both extraordinary dosing methods activated, the pulse dosing takes priority. The time functions can be blocked from within the configuration menu so that no values can be altered. Instead of Time functions in the menu title, Timef.blocked appears. F-Cl2 Time Functions >Pulse-Dosing High-Dosing Time Functions Selection Page 1 Menu 3330 Pulse Dosing: The disinfectant content is increased to a higher value (1.5 mg/l) at a certain time (20:00) and lowers itself again to the normal value after the preset time (15 min). If the pulse value is not reached within a chosen time (20:00,,,21:00), the unit switches to normal operation and displays an error code (Error 6). During this time the alarm maximum dosing time (Error 4) is deactivated. F-Cl2 Pulse dos. >ON Pulse-Dosing 1.50 mg/ l Puls 15 min.time Time Functions Pulse Dosing Page 1 Menu 3331 F-Cl2 Pulse dos. >20:15 Start 21:15 Stop Time Functions Pulse Dosing Page 2 Menu 3331 It can be programmed on what day of the week a pulse dosing shall take place. It is also possible to initiate a pulse dosing every x weeks (1 4 weeks) on one or several days. F-Cl2 Pulse dos. > Days All 3 weeks Time Functions Pulse Dosing every 3 weeks Page 2 Menu

47 High Dosing: The disinfectant content is increased at a certain time (20:00) to a higher value (0.8 mg/l) and lowers itself again at a later time (21:00) to the normal value. If the desired value is smaller than the normal set point, a low dosing (dosing agent reduction) is initiated. F-Cl2 Highdos. >OFF High-Dosing 0.8 mg/ l Set Point Time Functions High Dosing Page 1 Menu 3332 F-Cl2 Highdos. > 20:00 Start 21:00 Stop Time Functions High Dosing Page 2 Menu 3332 It can be programmed on what day of the week a high dosing shall take place. It is also possible to initiate a high dosing every x weeks (1 4 weeks) on one or several days. F-Cl2 Highdos. > Days ON all 2 weeks Time Functions Pulse Dosing every 2 weeks Page 2 Menu

48 3.5.5 Temperature or Temperature Difference Controller Temperature controller: Can be configured as a directly acting heating- or indirectly acting cooling controller. The parameterization is the same as with the ph-controller Temperature difference controller : The set point is the temperature difference (23.5 C). Temperature-Differ. >23.5 C Set Point Controller Param. Time Funct. Temperature Difference Controller Parameter Page 1 Menu Alarm The alarm menus 37xx are basically the same for all measured values. For each registered measured value a min max alarm is to be programmed, same as with the regulating circuits. Alarming >ph A ORP A F-CL2 A Alarm Page 1 Menu 3700 Alarming >ph B ORP B F-CL2 B Alarm Page 2 Menu

49 3.5.7 Time Switch In the time switch menu the actual time and the weekday can be set. From this menu it is not possible to access the various controllers. The controllers can be accessed through the time functions in the corresponding controller menu. Time Switch >12: Time Switch Page 1 Menu 3800 All outputs (even those not dedicated to a controller or an alarm) can be accessed in the time switch menu. Time Switch >Digital-Outputs Analog.-Outputs Relay Time Switch Page 2 Menu Digital Outputs: For every output there are 4 x ON-OFF time switch programs (P1 P4) available. Digital: Time Switch >Digital OUT 3 Digital OUT 4 Time Switch: Digital Page 1 Menu 3811 Tag Digital3 > P1 --:-- ON --:-- OFF Time Switch: Digital Outputs Page 2 Men

50 Analog Outputs: For every output there are 8 x program points (P1 P8) available. The output current can be set between 0.0 ma and 24.0 ma. Analog.: Time Switch >Analog.. OUT 1 Analog. OUT 2 Analog. OUT 3 Time Switch: Analog Outputs Page 1 Menu 3812 Tag Analog.1 > P1 --:-- ON 0.0mA Time Switch: Analog Outputs Page 1 Menu Relay Outputs: For every output there are 4 x ON-OFF time switch programs (P1 P4) available. Relay: Time Switch >Relay OUT 2 Time Switch: Relay Outputs Page 1 Menu 3813 Tag Relay 2 > P1 --:-- ON --:-- OFF Time Switch: Relay Outputs Page 2 Menu

51 3.5.8 Code Settings Controller As a standard the code for the controller is Here it can be switched off or be changed: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. Code Controller ON >0001 Code Controller Change Page 1 Menu Controller: Save Data When leaving the controller menu level (3000) it has to be confirmed whether the data should be saved. Controller >not save data Save Data Controller Page 1 Menu 3002 Depending on the selection, for a confirmation the corresponding menu for saving the data is displayed. Controller Data not saved Controller Data not Saved Page 2 Menu 3002 Controller Data successful Saved Controller Data successfully Saved Page 2 Menu

52 3.6 Logger 52

53 53

54 3.6.1 Logger Code As a standard no code is activated for the menu Logger ( Code input is not displayed). The menu Logger can be protected with a code in the menu Code If the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. The user has the choice to view the controller data in display view, but without the possibility to change them. Logger Code >0000 display view Code Input for Access to the Logger Page 1 Menu 4000 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. Logger Code bad input display view 0000 > Wrong Code Input for Access to the Logger Page 2 Menu 4902 In the menu Logger the Alarm and Saved Measured Values can be viewed. Logger >Measured Values Output Signals Selection Logger Page 1 Menu

55 Logger >Code Logger Selection Logger Page 2 Menu Measured Values In the measured values logger the measured values of all inputs can be viewed. If an input is used as a controller, the corresponding controller circuit instead of the input designation has to be named. Logger Measur.Values >ph ORP A F-Cl2 A A Logger Measured Values Page 1 Menu 4200 Logger Measur.Values >ph ORP B F-Cl2 B B Logger Measured Values Page 2 Menu Logger Analog Input 1 (Analog. IN 1) In this logger menu tables of - Mean Values, - Peak Value and - Exceeded Limit Values can be shown. Cycles of 1 min, 5 min, 10 min, 15 min, 20 min, 30 min, 60 min, 2 h, 6 h, 24 h, 2 T(days), 7 T, 14 T and 28 T can be entered. The cycle time can not be shorter than the storage cycle time of the logger. Logger ph A > 5min Mean Value 1T Peak Value 5min Alarm Logger Analog Input 1 Page 1 Menu

56 Mean Values Table: One can leaf through the mean values table using the selection wheel. Pushing Enter switches the display back to the upper level menu. The table shows a TEndnz. The TEndnz display does not react to miniscule deviations : : : : Logger Measured Values Table Page 1 Menu : : : : Logger Measured Values Table Page 2 Menu 4211 Peak Values Table : : : : Logger Peak Value Page 1 Menu : : : : Logger Peak Value Page 2 Menu 4212 Alarm table: The alarm table is laid out in the same way as the mean values table. However, only the values below or above the presently set alarm limits are shown. 56

57 3.6.3 Output Signal In the setting signal logger the conditions of all outputs can be viewed. If an input is used as a controller, the corresponding controller circuit instead of the input designation has to be named. Logger Output Signal >ORP A Auto Relay OUT 2 F-Cl2 Logger Output Signals Digital Outputs Page 1 Menu 4300 Logger Output Signals >Temp A Auto Digital OUT 3 Digital OUT 4 Logger Output Signals Digital Outputs Page 2 Menu 4300 Logger Output Signals >ORP A Auto Analog. OUT 1 Analog. OUT 2 Logger Output Signals Relay Page 3 Menu 4300 Logger Output Signal >Analog. OUT 3 Analog. OUT 4 Logger Output Signals Analog Outputs Page 4 Menu

58 Logger Digital Output 1 The menus for the Output Signals are laid out in a similar way as those for the measured values. Digital and analog outputs use the same menus; they either show % or 0 20 ma. Logger ph B >60min Mean Value 1T Peak Value Logger Digital Output 1 Page 1 Menu 4301 Mean Values Table: One can leaf through the mean values table using the selection wheel. Pushing Enter switches the display back to the upper level menu. 46% 13: % 12: % 11: % 10: Logger Setting Signal Page 1 Menu : : : : Logger Peak Value Page 1 Menu

59 Logger Relay 1 The mean values and peak value are shown in percent, same as the digital outputs. Logger ph A >60min Mean Value 1T Peaks ON-OFF Logger Relay Output 1 Page 1 Menu Code Settings Logger Normally the code for the logger is not activated. Here it can be set or changed: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. Code Controller ON >0001 Code Logger Change Page 1 Menu Logger: Save Data When leaving the control menu level (4000), it has to be verified whether the data should be saved. Controller >not save data Save Data Logger Page 1 Menu

60 Depending on the selection, the corresponding menu to confirm the settings is displayed. Controller Data not Saved Logger Data not Saved Page 2 Menu 4002 Controller Data successful Saved Logger Data successfully Saved Page 2 Menu

61 3.7 Manual Operat Manual Operat. Code As a standard, for the menu Manual Operat. the code 0001 is activated. The menu Manual Operat. can also be protected by a different code. If the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. The user has the choice to view the controller data in the display view, but without the possibility to change them. 61

62 Manual Operat. Code >0000 display view Code Input for Access to Manual Operat. Page 1 Menu 5000 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. Manual Operat. Code bad input display view 0000 > Wrong Code Input for Access to Manual Operat. Page 1 Menu 5902 In the menu Manual Operat. all outputs can be manually switched on or off as well as be set to automatic. Manual Operat. >Controller-Output Digital-Outputs Relay Selection Output Page 1 Menu 5001 Manual Operat. >Analog.-Outputs Code Man. Operat. Selection Output Page 2 Menu Controller Outputs In this menu all outputs are listed that have a dedicated controller. Depending on the controller type there is the choice between the output signals Auto, ON, OFF, % and 0 20 ma 62

63 Controll. OUT Man.OP >ph A Auto F-Cl2 A 55% Temp A Auto Setting Signal Controller Outputs Page 2 Menu 5100 Controll. OUT Man.OP >ORP A ON Setting Signal Controller Outputs Page 2 Menu Digital Outputs Those digital outputs not reserved by the controller can be manually set here; only the Time Switch works in automatic. The output type can be named. Digital OUT Man.Op. >Digital OUT 1 Digital OUT 2 Digital OUT 3 Digital Output 2-point Page 1 Menu 5200 Digital OUT Man.Op. >Digital OUT 4 Digital OUT 5 Digital Output Page 2 Menu

64 Digital OUT 1 >Auto 2-Point Digital Output 2-point Page 1 Menu

65 3.7.4 Relay Outputs Those relays not reserved by the controller can be manually set here. Relay OUT Man. Op. >Relay OUT 2 Relay Outputs Page 1 Menu Analog Outputs Those analog outputs not reserved by the controller can be manually set here. Analog. OUT Man. Op. >16.0 ma OUT 1 Auto OUT 2 Auto OUT 3 Analog Outputs Page 1 Menu 5400 Analog. OUT Man. Op. >Auto OUT 4 Analog Outputs Page 2 Menu Code Settings Manual Operat. By standard the code for the Manual Operat. menu is Here it can be changed or switched off: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. Manual Operat. Code >ON 0001 Code Manual Operat. Change Page 1 Menu

66 3.7.7 Manual Operat. When leaving the Manual Operat. level, it has to be verified whether the data should be saved. Manual Operat. >not save data Save Data Manual Operat. Page 1 Menu 5002 Depending on the selection the corresponding menu is shown for 3 sec for confirmation. Manual Operat. Data not Saved Manual Operat. Data not Saved Page 2 Menu 5002 Manual Operat. Data successful Saved Manual Operat. Data successfully Saved Page 2 Menu

67 3.8 Configuration 67

68 As a standard, code 1001 is activated for the menu Configuration. The menu configuration can also be protected by a different code. If the code is activated: - go to the desired position of the 4-digit code (for example the 3. digit) by pushing the enter button, and - turn the selection wheel to select a number or letter. The user has the choice to view the controller data in display view, but without the possibility to change them. Configuration Code >0000 display view Code Input for Access to Configuration Page 1 Menu 6000 If a wrong code was entered it shows in the display. In this case the user has the possibility to reenter the code or to view the controller data in display view without being able to change them. Configuration Code bad input display view 0000 > Wrong Code Input for Access to Configuration Page 2 Menu 6902 In the Menu Configuration parts of the device configuration can be adjusted locally. The complete device configuration is done over the Web. Configuration >Logger Network Security Selection Configuration Page 1 Menu 6001 Configuration >Hardware Kalib. Sprache Code Selection Configuration Page 2 Menu

69 3.8.1 Logger Configuration Set storage cycles: Cycles: 1 min, 5 min, 10 min, 15 min, 20 min, 30 min, 60 min, 2h, and 6h All of the eight analog inputs are treated the same. Depending on the measuring cycle length the recording time is longer or shorter, the amount of data however remains always the same. With each storage cycle the minimum and maximum measured values, the mean value, as well as the alarms of that storage cycle are registered. Logger > 5min 150 Days Logger Storage Cycle Page 1 Menu Network Configuration In Network Configuration the address for the TCP/IP- Network can be set. Network >TCP/IP Network Page 1 Menu TCP/IP- Network For a TCP/IP- Network the IP- and the Subnet address can be named. TCP/IP Network > IP SU TCP/IP Network Page 1 Menu

70 3.8.3 Security Settings The security settings prevent the user from changing the controller param. and the time functions. They can only be viewed but not changed. Security >Controller frei Zeitfunk. frei Security Page 1 Menu Hardware Calibration In hardware calibration the analog input modules and the analog outputs are calibrated. This is necessary to adjust for the deviations caused by the hardware. Hardware Calibration >ph A F-Cl2 A Hardware Calibration Page 1 Menu 6400 Hardware Calibrat. >Analog. OUT 1 Analog. OUT 2 Analog. OUT 3 Hardware Calibration Page 2 Menu 6400 Hardware Calibrat. >Analog. OUT 4 70

71 Hardware Calibration Page 3 Menu 6400 Analog. IN 1 > 0 offs 7.00 ph 1000 gain 7.00 ph Hardware Calibration Page 1 Menu 6410 Analog. IN 2 > 0 offs 0.00mg/ l 1000 gain 0.00mg/ l Hardware Calibration Page 1 Menu 6420 Analog. OUT 1 > 0 offs. 4.0 ma 1000 gain 20.0 ma Hardware Calibration Page 1 Menu Menu Language Several menu languages can be chosen from (ordered). (D, F, E, I, and others upon inquiry). Sprache >Deutsch Français English Language Menu Change Page 1 Menu 6800 Deutsch, Français, English, Italiano 71

72 3.8.6 Code Input In configuration codes for all the menus can be set. Code >Calibration Code Controller Code Alarm Code Code Change Page 1 Menu 6900 Code >Logger Code Manual Oper. Code Configuration Code Change Page 2 Menu Code Calibration Normally the code for the Calibration is not activated. Calibration Code >OFF 0000 Calibration Code Change Page 1 Menu Code Alarm Normally the code for the menu Alarm is not activated. Alarm Code >OFF 0000 Alarm Code Change Page 1 Menu

73 Code Controller Normally the code for the Controller menu is Controller Code >ON 0001 Controller Code Change Page 1 Menu Code Logger Normally the code for the Logger menu is not activated. Logger Code >OFF 0000 Logger Code Change Page 1 Menu Code Manual Operat. Normally the code for the Manual Operat. menu is Manual Operat. Code >ON 0001 Manual Operat. Code Change Page 1 Menu Code Configuration Normally the code for the Configuration menu is Configuration Code >ON 1001 Configuration Code Change Page 1 Menu

74 3.8.7 Configuration When leaving the configuration menu level (6000), it has to be verified whether the data should be saved. Configuration >not save data Save Data Configuration Page 1 Menu 6002 Depending on the selection the corresponding menu is shown for 3 sec for confirmation. Configuration Data not Saved Configuration Data not Saved Page 2 Menu 6002 Configuration Data successful Saved Configuration Data successfully Saved Page 2 Menu

75 4 Technical Data Medium / Inputs Signal Definition 8 x IN ana analogue signals input amplifier for the sensors and signals with galvanic separation through optocoupler AquaSens F-Cl2, ClO2, O3, Br 50 µa / mg/l disinfectant: for all kinds of water AquaCell F-Cl2, ClO2, O3, Br 300 mv / mg/l disinfectant: for clean water AquaTest F-Cl2, T-Cl2, ClO2, O3, H2O2-1000mV/mg/l ; ma 2 x Pt100 temperature resistor : 2-conductor (conductor-resistance compensated) 4 20 ma standard current 0 12 V standard voltage 6 x IN digital digital Signals Open control signal VDC, also external voltages; attention: grounding loops with different grounds Measured Value Measuring signal Measuring range Temperature Ohm: Pt C; 2-conductor (conductor-length compensated) Resolution 0.1 C Accuracy 1 % of the final value Temperature Compensation autom. / manual Every measuring input can be temperature compensated. A temperature compensation is required if the temperature range fluctuates by more than ± 10 C. ph Value 59 mv/ ph 0.14 ph Resolution 0.01 ph Accuracy 1 % of the final value Calibration ph7, gain ph7 = 0-point, gain: max: ph12 Signal Range ±413 mv mv = ph14: 0 mv = ph7; +413 mv = ph0 ORP Potential mv mv Resolution 1 mv Accuracy 1 % of the final value Calibration none the ORP (RedOx) electrode is not being calibrated Free Chlorine F Cl2 AquaSens Cl 2-50 µ / mg Cl mg/l Cl2 Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point: by chlorine-free water; gain according to DPD value Signal Range µa/mg AquaCell Cl mv/mg/l mg/l Cl 2 = V Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point: by chlorine-free water; gain according to DPD value Signal Range 2.38 V V; supply voltage: VDC Total Chlorine T - Cl2 AquaTest T-Cl 2 8 ma/mg/l mg/l T-Cl2 = 4.20 ma Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point: by chlorine-free water; gain according to DPD value Signal Range 16 ma power supply..± 5 ±15 VDC by current signal Combined Chlorine T- Cl2 - F- Cl mg/l Comb- Cl2: difference: T- Cl2 minus F- Cl2 75

76 Bromine Br 2-50 µ / mg Br mg/l Br2 Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pkt, gain 0-point (autom. 0-Pt. calibration); gain according to DPD value Signal range µa/mg Ozone O3-50 µa / mg O mg/l O3 Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point: by bromine-/chlorine free water; gain: accord. DPD-value Signal range - 50 µa/mg µa Peroxide, H2O2 1.6 ma/mg/l mg/l H2O2 = 4.20 ma Resolution 0.01 mg/l Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point: by chlorine-free water; gain: according to DPD value Signal range 16 ma power supply..± 5 ±15 VDC Peracetic acid 1.6 ma/mg/l mg/l T-Cl2 = 4.20 ma V C2H4O3 Resolution 0.01 mg/l Accuracy 1 % of the finale value Calibration 0-Pt, gain 0-point: by chlorine-free water; gain according to DPD value Signal range 16 ma power supply..± 5 ±15 VDC Conductivity 0 2 µs / 20 µs / 200 µs / 2 ms / 20 ms; 4 20 ma Turbidity NTU g/l, 6 bar, 0 50 C Oxygen 0.30 ppm O2 Current 0 / 4.20 ma Voltage V DC Voltage mv Ammonia NH3 FrioSens-Electrode - 57 mv/decade ppm NH3 = mv Resolution 0.1 ppm Accuracy 1 % of the final value Calibration 0-Pt, gain 0-point (autom. 0-Pt.-calibr.); gain according to DPD value Signal range mv 0..1 V; voltage supply s..± 5 ±15 VDC PID - Controller contr. functions 12 x Controller PID-Controller Contr. Parameter P-share. I share D - share Each regulator can compare every actual value (with compensation) with every corresponding required value, connect it to the PID regulating functions, and send the adjustment signal to every output. 76

77 Outputs Signal Definition 4 x OUT analogue analogue Outputs 4 20 ma regulating signal = adj. signal measuring signal 2 x Relays ON / OFF 1 x Alarm Relay ON / OFF 5 x OUT digital Digital Outputs regulating output max. 30 VDC, 5 A open control galv. potential free: output can be used as: limit values Control signal increasing: - directly acting: increasing actual value: negative - indirectly acting: decreasing actual value: positive measuring signal=actual value: prop. to the measuring range load 500 Ω max. regulation / control / limit values: % of the meas. value potential-free contacts:250 VAC, AT06: 5 VA AC1, AT07:10 A AC 2-point-control electronic alarm, exceeded limit value, electronic error, potential-free contact: 250 VAC, AT06: 5 VA AC1, AT07:10 A AC with delay times PWM (Pulse-Width-Modulation); PFM (Pulse-Frequency-Modulation); 2-point ON / OFF ON / OFF: % of the measured value storage of the 2 years storage of all measured values Log Function alarm- and measur storage of 128 alarm values values Time Switch integrated time-depending switching functions General - Noryl 96 x 96 x 78 mm (w/o terminal); IP 54 housing frontal cutout 91x 91 mm - wall-mounted housing aluminum IP63 display of measured value and parameters, background illuminate 4-line alphanumeric LCD display display 2 LEDs: 1 x blue for operation o.k. 1 x red flashing for error supply voltage 24 VDC operating ambiance: C (operation) temperature storage: C rel. humidity 90% max. at 40 C (non-condensing) weight approx. 500g, aluminum housing: approx g, 77

78 5 Controller View AquaTector 06 / 07 M E S I N 5.1 Dimensional Drawing 06/07 Control Panel Mount: Control Panel Cutout

79 M E S I N Wall Mount: M E S I N 179 AquaTector 07 Run Error 79