K 60 D 067 Z KIT RÉGULATION POUR POMPE À CHALEUR EN RELÈVE DE CHAUDIÈRE APPLICATION 1 ZONE RADIATEURS OU PLANCHER - ACTION PROPORTIONNELLE

Transcription

1 (Etiquette signalétique) NOTICE D INSTALLATION INSTALLATION INSTRUCTION MANUALE D INSTALLAZIONE MANUAL DE INSTALACIÓN AUFSTELLUNGS- HANDBUCH F I E D K 60 D 067 Z KIT RÉGULATION POUR POMPE À CHALEUR EN RELÈVE DE CHAUDIÈRE APPLICATION 1 ZONE RADIATEURS OU PLANCHER - ACTION PROPORTIONNELLE CONTROL KIT FOR HEAT PUMP IN CONJUNCTION WITH EXISTING BOILER 1 RADIATOR OR FLOOR APPLICATION - PROPORTIONAL ACTION KIT REGOLAZIONE PER REFRIGERATORE IN POMPA CALORE CON CALDAIA DI INTEGRAZIONE APPLICAZIONE 1 ZONA RADIATORI O PAVIMENTO - AZIONE PROPORZIONALE KIT DE REGULACIÓN PARA BOMBA DE CALOR CON CONEXIÓN DE CALDERA APLICACIÓN UNA ZONA RADIADORES O SUELO - ACCIÓN PROPORCIONAL SET - STEUERMODUL UND SCHALTKASTEN FÜR WÄRMEPUMPE PLUS BAUSEITIGE HEIZQUELLE ANWENDUNGSFALL 1 ZONE HEIZKÖRPER ODER FUSSBODENHEIZUNG UND STETIGE REGELNDE MISCHVENTILSTEUERUNG Septembre F..I.E.D - 01

2 MARKING This product, marked with the symbol, complies with the essential requirements of the following Directives: - Low voltage No. 2006/95/EC. - Electromagnetic Compatibility No. 89/336 EEC, modified 92/31 and 93/68 EEC. CONTENTS 1 - Purpose - Use Precautions Composition Operating principle Installation Connections Presentation of electronic control elements Operation Starting - Maintenance Electrical diagram PURPOSE - USE This control kit is designed to control heating installations with a heat pump for relieving a boiler in residential applications. Application: 1 zone with radiators or floor - Proportional action on supplementary boiler heating. Note: The floor system can be of heating / cooling type. 2 - PRECAUTIONS IMPORTANT Installation, commissioning and maintenance of this kit must be performed by qualified and authorised personnel, in accordance with current standards and recognized trade practices. Before doing any work on the installation, make sure it is switched off and all power supplies locked out. Consult the manuals of the system's various components: - Generator. - Boiler. CAUTION Before each start-up operation, make sure that the it is properly configured for the application. See paragraph COMPOSITION The kit includes: - A control box to be installed in the comfort zone (see paragraph 5.1). - An electrical control box is to be placed in the equipment room (see paragraph 5.4). - An outside temperature sensor unit placed on the facade of the building (see paragraph 5.2). - An installation outgoing water temperature sensor, with its retaining clamp, is to be placed on the piping (see paragraph 5.3). - An installation return water temperature sensor, with its retaining clamp, is to be placed on the piping (see paragraph 5.3). Control unit: - Plastic wall-mounted control unit. - Dimensions: height = 128 mm width = 86 mm - Colour: White - Class lll - IP 30 2 depth = 34 mm

3 A1 A2 S1 C S2 C S A1 C A2 C A3 H1 H2 H3 230V N U FP R1 R2 R3 C E1 E2 T+ T- D1 D2 + - S5 + - C S4 C A4 Y2 N Y1 U N P2 230V P1 Outside temperature sensor: - Installed in a box with cable gland. Note: This sensor must be installed in a location that is sheltered from inclement weather. See details in paragraph 5.2. Water temperature sensor: - Metal cap: length: 41 mm max. diameter: 8 mm - With 3.5 meters of cable and retaining clamp. x 2 Electrical control box: - plastic box with transparent door + lock and wall mounting lugs + screws. - grey colour, RAL IP 22, once installed. - weight: 4.7 Kg. 1 - Equipment: 1 - Heating control electronic board 2 - Boiler authorisation relay 3 - Control system circuit breaker 4 - Terminal strip 5 - Supplementary valve control electronic board 6 - BUS terminal strip 7 - Control board accessory location Bi-PAC (see specific installation manual) 2 3 N U CN8 CN7 CN6 CN5 KA1 N 1 A1 2 CN1 CN2 CN3 CN4 Q1 CN3 CN2 CN1 BORNIER XC1 A A B C 7 4 CN4 CN5 CN6 BORNIER XC2 6 BARRETTE DE TERRE OPERATING PRINCIPLE The kit is designed allow complete installation control from the parameterable control box. The orders given by the control box are transmitted (via a two-wire BUS) to installation elements through the control board which drives the generator and the boiler supplementary valve. The generator and the valve are controlled according to a setpoint resulting from the water temperature calculated according to a water law (according to the outside temperature). Priority is given to thermodynamic heating. Water temperature control is managed in relation to the sensor to be placed on the installation's outgoing line (factory configuration). Note: through parameterisation, it is possible to configure the control on the installation's return sensor. 3

4 Installation diagram: Outside sensor 230 VAC power supply, control Valve board Heating board Control kit K 60 D 067 Z Accessory Ambiance sensor (of control box outside zone) Control box with ambient temperature sensor Boiler Installation according to current standards and recognised trade practices 3-way proportional valve, 230 VAC Output control valve Decoupling bottle Decoupling bottle kit or Water outgoing probe Radiators Water return probe Or floor Do not place the thermostatic valve on the radiator(s) located in the room where the control box is located Dirt separator Generator Note: install the strainer filter, supplied with the generator, on the water inlet Mixing tank (possibly required - provide if the installation's water volume is insufficient) Installation diagram for indication Not contractual. 4

5 5 - INSTALLATION CONTROL BOX INSTALLATION As the control unit is equipped with a temperature sensor, it must be installed in a location that is representative of the temperature of the comfort zone. Wall mounting: the control unit (or the ambiance sensor) not be installed in corners, on shelves or behind curtains, near sources or heat or directly exposed to sunlight. The unit should be installed approximately 1.5 m above the floor. Open the box by removing the lower screw and secure the base to the wall (mounting holes, item 1). Open the protective cover (screw 2) and connect the BUS link to the control board (see chapter 6). Mini cm cm 1.50 m Base 1 Control unit 2 Rear view Fit the control unit back on its base. Note: If this ambiance installation is not possible, use the ambiance sensor accessory This ambiance sensor is intended to be installed in Mosaic type flush-mounted boxes (size: 45 x 45). It is connected to the valve control board INSTALLATION OF THE OUTSIDE TEMPERATURE SENSOR This sensor must be located outside in a location that is representative of the temperature to be measured (on a wall facing North/North-west) and located away from parasitic heat sources (chimney, thermal bridge, etc..) and sheltered from inclement weather (under a roof overhand, for example). Connection as per paragraph INSTALLATION OF THE WATER TEMPERATURE SENSOR To ensure proper operation: - Ensure that the sensor is correctly secured to the piping. Use the metal retaining clamp supplied with this kit. - Use thermoconductive paste to improve conductivity (not supplied). - Insulate the assembly with insulating foam (not supplied) INSTALLATION OF THE ELECTRICAL CONTROL BOX To be installed in the equipment room (ambient temperature between 0 and 40 C). IP 22, once installed. Plastic wall-mounted control box. - Install the mounting lugs, supplied with the kit, on the box. - Secure the box to the wall using the screws / anchors supplied with the kit. Electrical connections: see paragraph 6. Note: The box must be supplied with 230 V / 1 / 50Hz

6 6 - CONNECTIONS GENERALITIES Electrical cabinet according EN The electrical installation must comply with the standards and regulations applicable where the device is being installed (in particular NF C = IEC 364). Power supply for the cabinet: 230V/1/50Hz. The acceptable voltage variation is +/- 10 % during operation. Class 1 device. Short circuit current: 4.5 ka (according EN ). Device designed to be connected to a mains supply with a TT neutral point connection (Neutral connected to earth - according NF C ). The electrical connections must be fixed. Use grommets for passing cables into the cabinet PRINCIPLE See diagrams in paragraph 6.3. The connecting cables are not supplied. Caution: To avoid problems related to electromagnetic disturbances, do not route these cables near power cables. Control unit Outside air temperature D Power supply 230 V / 1 / 50Hz C B Generator load shedding A Ambiance sensor, accessory item , as required M On/Off Heating / Cooling E Control box Pilot wire (230 V) ALARM GENERATOR F G H J K L X Authorisation Alarm Supplementary heating Proportional supplementary valve (230 V) Circulating pump (230 V) Installation outgoing water temperature Installation return water temperature ZONE 2, as required Electric convector : Possible link Zone 1 Radiators or floor system A Generator load shedding signal (if required) - Two possibilities: 1) By a "remote info" signal coming from the electrical utility meter EDF (French electrical utility) (VLV "Very Low Voltage" signal): 1 twisted pair (6/10) cable with shielding (screen grounded box side). 2) By a good quality, potential-free external contact. - Contact closed = generator load shedding. - 2-conductor cable, min. size 0.5mm 2. - Maximum length 25 meters. - To be connected to the heating board A1. B BUS - 2-conductor cable, min. size 1 mm 2. - Total length of the BUS connection: 40 meters (heating board A1 / control box connection). - To be connected on the specific terminal strip (terminals + and -) placed in the service box. 6

7 C Control box power supply V, single-phase, 50 Hz + ground (Class I). - It must be supplied from a protection and disconnect device in compliance with current regulations. - Cable 3G 1.5 mm 2. - To be connected directly on circuit breaker Q1 of the box (Terminals U and N). Note: The control box is supplied by the BUS. D Outside temperature sensor - 2-conductor cable, min. size 0.5 mm 2. - Maximum length 25 meters. - To be connected to the heating board A1. E Generator control - Shielded cable, 2-twisted pairs (for heating installation only) or 3-twisted pairs (for a reversible floor type installation). 1 pair for generator on. 1 pair for heating/cooling generator inversion (reversible floor). 1 pair for the generator alarm signal. - Min. cable size: 0.5 mm 2. - Maximum length 25 meters. - Shielding, generator side. - To be connected to the heating board A1. F Supplementary boiler authorisation (as required) - Potential-free changeover contact, available on the box's terminal strip (terminals A, B, C). - 2 A resitive at 230 Vac maximum. - Actuated contact = boiler authorised. - Not mandatory. To be used if boiler operation is to be slaved. G Boiler alarm unavailable (as required) - A contact from the boiler can possibly be connected on the heating board A1 for signalling on the control box and closure of the supplementary valve. - This contact must be potential-free and of good quality. - Contact open = alarm. - A maximum connection length of 25 meters and size 0.5 mm 2. H Boiler supplementary valve control - Proportional action - 3-point control signal, 230 V / 50 Hz (30 VA maximum) available on the box's terminal strip: - terminal 14 = common (connected to the Neutral) - terminal 13 = valve opening control - terminal 15 = valve closing control - Minimum cable size 0.75 mm 2. I Closed supplementary valve position (if installed) - To be connected to the heating board A1 in the case of a reversible heating / cooling floor system. - Auxiliary contact of the supplementary valve closed when the supplementary valve is closed (generator operation is prohibited (cooling) if the valve remains open). - This contact must be potential-free and of good quality. - A maximum connection length of 25 meters and size 0.5 mm 2. J Circulator - It is possible to supply a circulator with 230 V / 1 / 50 Hz directly via the box's terminal strip (Terminals 11 - Phase / 12 - Neutral / Ground). - Maximum current 1.6 A (for a superior current strength, the signal must be relayed). - Cable 3G 1.5 mm 2. - The circulator must have its own thermal protection (not supplied). K L Water temperature sensors (installation outgoing and installation return) - Sensors delivered with a cable measuring 3.5m long. - This connection may be extended with a 2-conductor cable (minimum 0.5 mm 2 cross-section) and with a maximum length of 25 meters. - To be connected to the heating board A1. M Ambient temperature probe (if installed) - Required only if the control unit is not placed in a location that is representative of the temperature in the comfort zone. - 2-conductor cable, min. size 0.5 mm 2. - Maximum length 25 meters. - To be connected to the valve control board A2. Caution: Activate this probe by setting parameter 73 to 0. X Pilot wire for electric convectors (if any) - To send shut-down, "Anti-freeze" (prolonged absence) or "Eco" orders to electric convectors in zone 2. Convector control (not supplied) must be adapted to receive this type of signal (standard GIFAM 4). Consult the manual of the electric convectors VAC signal from the heating board A mm 2 single-pole cable adapted for the operating voltage. - Max. number of convectors controlled by the pilot wire: Note: The electrical power supplied to the convectors must be the same as that of the control. Note: ensure that the ground connections of the various system components are interconnected. 7

8 6.3 - BOX CONNECTING DETAILS Outside temperature sensor Installation outgoing sensor K Generator Printed Circuit Board Cn/fr M/A AL (*) For reversible floor installation: remove the jumper between terminals 3 and 4 and connect these terminals to the control. (*) N Q1 U Installation return sensor KA1 L D E Not used S1 C S2 C S A1 C A2 C A3 H1 H2 H CN8 CN7 CN6 CN5 G Supplementary valve position contact closed (as required - for reversible floor system). 230V A1 CN1 CN2 CN3 CN N U FP R1 R2 R3 C E1 E2 T+ T- D1 D2 + - Boiler fault contact unavailable (as required). Remove the bridge between C and A3. X Micro-switch on Z1 A Terminal XC + - Y2 N Y1 U N A B C H F Z2 Z1 A2 S5 C S4 C A4 P2 P1 J Open Common Close Electric convector pilot wire (if used) M B BUS Control unit C Ph N Power supply 230 V / 1 / 50 Hz Circulator Proportional valve Boiler heating authorisation (if used) Ambient temperature sensor (possible accessory item) Electrical utility meter OR Generator load shedding (if used) CABLE ROUTING Box top view Box 230 VAC power supply BUS 230 VAC connections Control signals and sensors 8

9 7 - PRESENTATION OF ELECTRONIC CONTROL ELEMENTS CONTROL UNIT 1 Rotary function selection knob (9 positions, left to right): - Cooling: Operation in cooling mode available only for the Reversible floor configuration. - Heating, anti-freeze: Anti-freeze mode operation - Heating, ECO: Heating mode operation with ECO setting - Heating, Auto: Heating mode operation with hourly programming - Heating, Confort: Heating mode operation with Comfort setting - Stop - Time setting - Prog. Z1: Zone 1 program control (hourly / weekly) - Prog. Z2: Zone 2 program control (hourly / weekly) if activated Push-button for setpoint and parameter modification Push-button for setpoint and parameter modification "Z/OK" push-button Display selection zone 1 / zone 2 / outside temperature and validation Liquid crystal display (LCD) Micro-switch to activate a 2 nd heating zone using electric convectors (see paragraph 8.5.). This micro-switch is located on the back of the unit's printed circuit board. Remove the base to gain access to this switch. 7 Ambient temperature sensor Generator load shedding Day of the week or parameter level Zone 1 display Zone 2 display (if activated) Override in progress Supplementary heating authorisation Outside temperature display Hourly programming Comfort / ECO / Anti-freeze indication Telephone override activated When off, the display indicates "OFF". When in operation, the normal reference display indicates: - the setpoint temperature of zone 1, - the current setting with the hourly program bar graph: = Comfort = ECO No indication - current day. = Anti-freeze (prolonged absence) 9

10 7.2 - HEATING BOARD A1 Allows control of the generator and to authorise boiler heating. It is connected to the control unit by the communication BUS. C (**) Boiler alarm input unavailable (***) Supplementary valve inlet closed (**) Generator fault input Not used (*) Generator On / Off output (***) Generator Heating / Cooling output Outside temperature Installation outgoing water temperature Installation return water temperature S1 C S2 C S A1 C A2 C A3 H1 H2 H CN8 CN7 CN6 CN5 T G A CN3 CN CN1 1 2 T- D1 D2 + - N U FP R1 R2 R3 C E1 E2 T+ 230V BUS or EDF Not used Generator load shedding Supplementary unit authorisation Pilot wire for electric convectors 230 VAC power supply A G C T = Boiler control LED = Generator control LED = Communication BUS LED = Elec. utility load shedding Téléinfo LED (flashes if not connected) EDF = (Electricité de France) - electrical utility (*) Potential-free, normally-open contact (**) Alarm on contact opening (***) For the reversible floor application VALVE CONTROL BOARD A2 Allows control of the boiler supplementary valve (output 230 V, 3 points - proportional action). It is connected to the heating board and to the control box via the communication bus. C = Communication bus LED Y1 = Valve opening control LED Y2 = Valve closing control LED P = Circulating pump control LED Micro-switch on Z1 C Z2 Z1 BUS + - Y2 3-point valve control output, 230 Vac Y1 Y2 N Y1 U N P 230 VAC power supply S5 C S4 C A4 P2 P1 Ambient temperature sensor Circulating pump control outlet TEMPERATURE SENSORS Type CTN 10 KΩ at 25 C. Temperature ( C) Ohmic value (Ohm) Temperature ( C) Ohmic value (Ohm)

11 8 - OPERATION The operating modes are selected using the rotary knob on the front of the control unit (see chapter 6.1 and user's manual) HEATING MODE HEATING OPERATING DIAGRAM Max. water temperature (parameter 30) Water temperature setpoint Water temperature resulting setpoint curve An outside temperature X determines a resulting water temperature setpoint Y. The parameters determining this water rule can be set by the installer (see the table in paragraph 8.7). The resulting setpoint is displayed at parameter 04. If required, it can be corrected depending on the ambient temperature of the zone and the automatic slope correction (see paragraph ). Min. water temperature (parameter 32) Generator shutdown threshold (parameter 20) 2K Y Regional min. temperature (parameter 21) Supplementary boiler authorization threshold (parameter 22) Generator authorization Supplementary boiler authorisation 2K X 2K Outside temperature No heating setpoint (parameter 23) If generator alarm or if generator prohibited due to excessively cold water or load shedding Circulation pump activation "COMFORT" HEATING MODE Temperature setpoint - The heating can operate only if the outside temperature is less than the non-heating temperature. - The generator is controlled via the heating board according to a resulting setpoint of the installation's outgoing water temperature (factory setting) (*) calculated according to an adjustable water rule determined by: - the non-heating temperature (parameter 23), - the regional minimum temperature (parameter 21), - the minimum temperature of the water circuit (parameter 32), - the maximum temperature of the water circuit (parameter 30). Note: the control can be configured on the installation's return temperature using parameter 57. The resulting setpoint calculated in this manner can be corrected by the temperature of the zone. A difference of +/- 1 degree of ambient temperature in relation to the heating setpoint temperature of the zone (adjustable from 15 to 25 C) causes the resulting setpoint (water temperature) to decrease or increase of 2 degrees, respectively. However, this variation cannot exceed +/- 4 degrees. In addition, a self-adapting system (if activated by the parameter P74) automatically adjusts the heating slope according to the difference between the set point (ambiance) and ambient temperature. See details in paragraph If the installation's water temperature exceeds the generator setpoint value, it shuts down and heating is provided by the boiler only. Caution: Make sure that the boiler setpoint allows the water temperature of the resulting setpoint to be obtained. (*) The control can be configured on the installation's return temperature using parameter

12 Supplementary boiler - The supplementary valve is activated (and the boiler authorised) if the generator is not able to maintain the installation's water temperature at the calculated value (resulting setpoint). Proportional supplementary valve control (see below) Resulting setpoint Open Close BP = Proportional strip (parameter 38) BP BP Neutral zone (parameter 39) Supplementary boiler authorisation Generator command Water temperature Supplementary heating control shift (parameter P40) - Caution: During normal operation, supplementary heating is authorised only if the outside temperature drops below the authorisation threshold (parameter 22). However, it may be authorised for higher temperatures if the generator is unavailable (due to an alarm, safety cut-out or load shedding. If an alarm occurs on the boiler, the supplementary valve closes (and the boiler is no longer authorised). Alternative generator / boiler operation: If this type of operation is selected (parameter 72 = 0), simultaneous operation of the generator and supplementary heating is prohibited: if the outside temperature is below the authorisation threshold (parameter 22), the generator shuts down and heating is ensured only by the boiler. Control characteristics of the supplementary valve: - The control issues a 230 VAC chronoproportional 3-point control signal (opening/closing).. Time base = Valve action time (parameter 63) 10 Difference (setpoint/ water outlet temperature). Percentage of the control time = Proportional strip (parameter 38) This percentage is displayed in parameter 17, ("+" sign = open, " " sign = closed). In the neutral zone (parameter 39), the valve is not controlled. - Supplementary valve in mixed operation (see hydraulic diagram, paragraph 4). - Valve motor designed to accept opening and closing orders permanently. - In the case of a reversible floor installation, the valve must be equipped with a limit switch that detects the "Valve closed" position to prevent sending cold water into the boiler circuit in cooling mode. The valve accessory is used for this purpose. Generator operating safety features in heating mode: - A safety device on the water temperature (installation return) prohibits generator operation if this temperature is below the thermodynamic heating authorization threshold (parameter 36). In this case, only the boiler is authorised to raise the water temperature and allow the generator to function, regardless of the outside temperature. The activation of this safety feature is indicated by the flashing of the display. - Generator operation is prohibited if the outside temperature is below the generator's shut-off threshold (parameter 20). Only the boiler is authorised. 12

13 "ECONOMY" HEATING MODE The switch to "ECO" mode lowers the ambient temperature setpoint by a value than can be adjusted from 1 to 6 K (parameter 24). It can only be activated in heating mode (inactive in cooling mode). Switching from "Comfort" to "ECO" is accomplished either by hourly programming, weekly programming by zone or by actuating the rotary knob for the entire installation. In the case of hourly programming, the user can activate a temporary override (1 hour + periods of 1 hour during the current day) per zone "ANTI-FREEZE" HEATING MODE (prolonged absence) Selection is made using the rotary knob on the control unit for the entire installation. The resulting water temperature setpoint shifts to an adjustable value via parameter 29. The heating (generator + boiler if required) is actuated according to the ambient temperature setpoint, which can be adjusted by parameter SELF-ADAPTING HEATING SLOPE System activated by parameter 74 = 1. Principle: the theoretical slope calculated according to the parameters of the control equipment is automatically corrected by the system by adding (or subtracting) a correcting coefficient (the value of which is displayed in parameter 90). This coefficient is determined by analysing, in terms of a 24-hour continuous operating period in "Comfort" heating mode, the behaviour of the ambient temperature in relation to the setpoint temperature (in "Comfort" mode). This analysis is also weighted by the difference between the setpoint and the outdoor temperature. Example: (P) = Theoretical slope (P + K) = Slope increased with ambient temperature below the setpoint (P - K) = Slope decreased with ambient temperature above the setpoint Note: Regardless of the slope, the resulting setpoint cannot exceed the maximum temperature value of the water (parameter 30) (possibly corrected according to the ambient temperature). Example: To adjust the following parameters:. Parameter 21 = 0 C. Parameter 23 = 20 C. Parameter 30 = 60 C. Parameter 32 = 30 C Theoretic slope value P = = Max. water temperature (parameter 30) Min. water temperature (parameter 32) Anti-freeze mode ambient temperature setpoint Water temperature Heating command Ambient temperature If the value of the coefficient K read on parameter 90 is 10 (hundredths), the actual slope becomes: P + K = = The value of this coefficient is reset in the event of: - deactivation of the system by parameter 74, - re-initialisation of the parameters by parameter 60, - an application change by parameter COOLING MODE Active only for the Heating / Cooling reversible floor. - Parameter 70 set at 3 (floor 1 zone). - Parameter 71 set at 1 (reversible). Selection is made using the rotary knob on the control unit. During mode selection, the main circulating pump is triggered and the supplementary valve is closed (to isolate the boiler circuit). (P) (P-K) Regional min. temperature (parameter 21) Peak limiting (P+K) Outside temperature Heating authorisation threshold (parameter 23) 13

14 Temperature setpoint Cooling ambient temperature setpoint - The generator operates with its own water temperature setpoint (recommended setting: 22 C installation return). It is recommended if the ambient temperature is greater than the cooling setpoint (adjustable from 20 to 30 C). However, Generator command the generator is stopped if the installation's return water temperature is below the minimum water temperature (parameter 34). Ambient temperature Generator operating safety features in cooling mode - Generator operation is prohibited if the installation return water temperature is above a threshold (parameter 35). The activation of this safety feature is indicated by the flashing of the display. - An "anti-condensation" device on the installation's outgoing temperature prohibits generator operation if this temperature is below 15 C. This device is designed to limit the risks of condensation. - Generator operation is prohibited if the supplementary valve is not closed. In this case, the "VA" alarm message is displayed FORCING OF CONTROL OUTPUTS Forcing: for maintenance operations only, when the system is "OFF", it is possible to force the control of the following outputs by setting to parameter to "1": - Parameter 65: circulating pump - Parameter 67: generator - Parameter 68: heating / cooling inversion output shut down (for reversible floor only) - Parameter 69: supplementary valve opening (and boiler authorisation) Caution: At the end of the operation, forcing must be deactivated (by returning the parameters "0") before restarting the installation GENERATOR LOAD SHEDDING This can be done: - either by a potential-free contact, - or from a " Tele-Info signal sent by the electrical utility meter (per specification EDF HN 44-S-81). Restricts the operation of the generator (in heating mode and in cooling mode) and the 2 nd electric convector zone, if any. Signalled by icon on the display unit nd ZONE - ELECTRIC CONVECTORS A2 nd zone equipped with electric convectors can also be managed (Max. number = 20). These appliances must be equipped with an electronic thermostat (not included) able to receive signals via a 230 VAC pilot wire (standard GIFAM 4). The 2 nd zone is activated by setting the microswitch in the back of the control unit to the "ON" position. - In "Comfort", "ECO" or "Anti-freeze" heating modes, the corresponding signals are transmitted to the 2 nd zone. - In Off position, the signal is transmitted to the 2 nd zone. - In heating mode with hourly programming, the "Comfort" or "ECO" signals are transmitted to the 2 nd zone according to the corresponding hourly programming. - In cooling position, the signal is transmitted to the 2 nd zone. Note: In case of load shedding, a shut-down signal is transmitted to the 2 nd zone. - In heating mode, the display unit indicates for the zone 2 "HEAT CIRCULATOR CONTROL In heating mode (Comfort / ECO / Anti-freeze), the installation's circulating pump is actuated if the outside temperature is below the non-heating threshold. In cooling mode, the circulating pump is actuated as soon as the mode is selected. Circulating pump shutdown is delayed 1 minute. A degripping device allows the circulating pump to start automatically, for 3 seconds every 24 hours, if it is off. The circulator must have its own thermal protection (not supplied). Note: The circulating pump built into the generator is factory-set to operate constantly as soon as generator power is on. It is possible to operate this circulating pump only when the generator is controlled by this system. To do this, on the generator's ECH regulator, change parameter H20 to 4 (see generator manual). 14

15 8.7 - PARAMETERS Access: - 2 access levels: - Level 1, read only, with direct access for parameters 1 to 19, - Level 2, ("technical level") accessible by password ("see last page"). This level is entered via parameter 20, although all parameters are accessible. Procedure: 1 ) Simultaneously press and hold the buttons and for 5 seconds, until the screen displays PArA. 1: User 2: Installer 2 ) Select the User menu = Level 1 or Installer = Level 2 using the and buttons. 3 )* To access level 1, press Z/OK. The display indicates the first parameter P01. Press the or keys to shift from one parameter to another. To know the value of the parameter, press Z/OK. To redisplay the value of the parameter, press Z/OK again. Access to the 1 st parameter (P01) Display of the parameter value 3Bis )* To access level 2, press Z/OK. The display shows. Enter the password digit by digit, by selecting the desired digit using the or buttons and by confirming with Z/OK. Once the password is entered, the display then indicates P20 which is the first parameter of this level. To display the value of a parameter, select it using the or keys and press Z/OK. To modify this parameter, if needed, press keys or. To redisplay the value of the parameter, press Z/OK again. 4 ) To exit the parameterisation procedure, press and hold Z/OK. In all cases, the display returns to normal automatically after a few minutes of inactivity. The parameters can be accessed and modified both in operation and when shut down, except for those for installation configuration and default parameterisation which can only be accessed and modified when the installation is shut down. Note: The flashing parameter values are those that can be modified. Otherwise, the display remains steady. Configuration of installation type IMPORTANT: THE FOLLOWING ELEMENTS MUST BE CARRIED OUT EACH TIME THE INSTALLATION IS PLACED INTO SERVICE - Set parameter 70 according to the application:. P70 = 2 for 1 Radiator zone application.. P70 = 3 for 1 Floor zone application. - Procedure: 1) Set the rotary knob on the control unit to the "Stop" position. 2) Go to parameter 70. Press the "Z/OK" button; the value of the parameter is displayed. This value may be read or modified using the and buttons if the system is in the "Stop" position. If parameters are modified, an initialisation process is launched automatically (the "init" message is displayed). When initialisation is completed, the display returns to parameter 70. Note: If this parameter is set in other than the "Stop" position, the "STOP" message flashes and the parameter cannot be modified. 3) Check and adjust the other configuration parameters, as required: Parameter 71 = 1 if reversible heating / cooling floor. Parameter 72 = Simultaneous generator and supplementary heating operation. Parameter 73 = Location of the ambient temperature sensor. Parameter 74 = Heating slope self-adaptation activation. 4) Once the configuration parameters have been verified, disconnect and re-establish the system's power supply to reset the control system. 15

16 Default configuration - This enables the default values (see list) of all parameters to be reset according to the type of installation. - Procedure: - Set the rotary knob on the control unit to the "Stop" position. - Go to parameter 60. Press the "Z/OK" button; the "init" message is displayed. Note: If this parameter is set in other than the "Stop" position, the word "STOP" flashes and the configuration cannot be launched. - Press and hold the "Z/OK" button for 5 seconds to launch the default configuration. The "init" message flashes. When initialisation is completed, the display returns to parameter 60. Calibration of temperature sensors ("Offset") - The value displayed by certain sensors may be adjusted. To do this, move to the corresponding parameter and enter the desired value (+/- 3 degrees maximum). 1 Radiator zone with proportional valve No. Designation Access Range Value / Default Status: 01 Outside temperature D -40 / +90 C 02 Installation return water temperature D -40 / +90 C 03 Installation water outlet temperature D -40 / +90 C 04 Water temperature resulting setpoint (installation return) D 15 / 75 C 05 (not used) 06 (not used) 07 (not used) 08 Temperature ambiante zone 1 D -40 / +90 C 09 (not used) 10 Generator control output status D 0/1 Read only 11 (not used) 12 Boiler authorisation outlet status D 0/1 13 Boiler off output status (not used) D 0/1 14 Primary circulating pump control output status (not used) D 0/1 15 Main circulating pump control output status D 0/1 16 (not used) 17 Supplementary valve control D -100/0/+100% 18 (not used) Air temperature settings: 20 Generator shut-down threshold (outside temperature) T -15 / +5 C -5 C 21 Regional min. temperature (outside temperature) T -20 / +5 C -7 C 22 Supplementary authorization threshold (outside temperature) T -5 / +20 C 5 C 23 No heating threshold (outside temperature) T 10 / 25 C 17 C 24 Lowering of ECO temperature (ambiente) T 1 / 6K 3K 25 Anti-freeze ambiance setpoint T 8 / 18 C 12 C Water temperature settings: 29 Water temperature setpoint in "anti-freeze" mode T 20 / 40 C 35 C 30 Heating water max. temperature T 25 / 75 C 60 C 31 (not used) 32 Heating water min. temperature T 20 / 50 C 30 C 33 (not used) 34 (not used) 35 (not used) 36 Thermodynamic heating authorization threshold (return) T 10 / 20 C 15 C 37 (not used) 38 Supplementary valve control proportional strip T 1 / (par. 40)K 3K 39 Supplementary valve control neutral zone T 1 / 3K 1K 40 Supplementary control shift T 1 / 10K 3K Sensor: 50 Outside sensor T + or - 3K 0 51 Zone 1 ambient temperature sensor T + or - 3K 0 52 (not used) 53 Installation return water temperature sensor T + or - 3K 0 54 Installation outgoing water temperature sensor T + or - 3K 0 55 (not used) 56 (not used) 57 Reference sensor selection for control (0 = outgoing / 1 = return) T 0 / 1 0 = outgoing 16

17 1 Radiator zone with proportional valve (cont'd) No. Designation Access Range Value / Default Miscellaneous and maintenance: 60 Default configuration T Init 61 TYPHONE language selection (1 = F ; 2 = ) T 1 / TYPHONE access code T 0 / Supplementary valve action time T 60 / 300 sec 100 seconds 64 Primary circulating pump control forcing (not used) T 0 / Main circulator control forcing T 0 / (not used) 67 Circulator control forcing T 0 / (not used) 69 Supplementary valve opening forcing (and boiler authorisation) T 0 / 1 0 Configuration: to regulate with 70 Installation type T 1 / = 1 radiator zone 2 = 1 radiator zone with proportional control valve > 2 3 = 1 floor zone with proportional control valve 4 = 2 mixed zones (floor + radiators) 5 = 2 floor zones 71 (not used) 72 Simultaneous generator + supplementary operation (1 = simultaneous) T 0 / Remote ambient temperature sensor in control box (1 = yes) T 0 / Slope self-adaptation activation / deactivation (1 = Activated) T 0 / 1 1 Software versions: Read only 80 Control unit T 81 Heating board T 82 Valve control board T 83 (not used) Correction coefficients: 90 Zone 1 self-adaptation correction coefficient (**) T Read only 91 (not used) Ambience setpoints: Heating setpoint zone 1 D Direct keyboard access 15 / 25 C 20 C (**) Does not appear if P74 = 1 D = access without password T = access with password 1 Floor zone with proportional valve No. Designation Access Range Value / Default Status: 01 Outside temperature D -40 / +90 C 02 Installation return water temperature D -40 / +90 C 03 Installation water outlet temperature D -40 / +90 C 04 Water temperature resulting setpoint (installation return) D 15 / 55 C 05 (not used) 06 (not used) 07 (not used) 08 Temperature ambiante zone 1 D -40 / +90 C 09 (not used) 10 Generator control output status D 0/1 Read only 11 Generator mode output status (heating / cooling) (1 = heating) (*) D 0/1 12 Boiler authorisation outlet status D 0/1 13 Boiler off output status (not used) D 0/1 14 Primary circulating pump control output status (not used) D 0/1 15 Main circulating pump control output status D 0/1 16 (not used) 17 Supplementary valve control D -100/0/+100% 18 (not used) 17

18 1 Floor zone with proportional valve (cont'd) No. Designation Access Range Value / Default Air temperature settings: 20 Generator shut-down threshold (outside temperature) T -15 / +5 C -15 C 21 Regional min. temperature (outside temperature) T -20 / +5 C -7 C 22 Supplementary authorization threshold (outside temperature) T -5 / +20 C 7 C 23 No heating threshold (outside temperature) T 10 / 25 C 17 C 24 Lowering of ECO temperature (ambiente) T 1 / 6K 2K 25 Anti-freeze ambiance setpoint T 8 / 18 C 12 C Water temperature settings: 29 Water temperature setpoint in "anti-freeze" mode T 20 / 40 C 25 C 30 Heating water max. temperature T 25 / 50 C 40 C 31 (not used) 32 Heating water min. temperature T 20 / 35 C 25 C 33 (not used) 34 Cooling water min. temperature (return) (*) T 15 / 25 C 18 C 35 Cooling authorisation threshold (return) (*) T 25 / 50 C 30 C 36 Thermodynamic heating authorization threshold (return) T 10 / 20 C 15 C 37 Floor water outlet max. temperature alarm threshold T 50 / 80 C 55 C 38 Supplementary valve control proportional strip T 1 / (par. 40)K 3K 39 Supplementary valve control neutral zone T 1 / 3K 1K 40 Supplementary control shift T 1 / 10K 3K Sensor: 50 Outside sensor T + or - 3K 0 51 Zone 1 ambient temperature sensor T + or - 3K 0 52 (not used) 53 Installation return water temperature sensor T + or - 3K 0 54 Installation outgoing water temperature sensor T + or - 3K 0 55 (not used) 56 (not used) 57 Reference sensor selection for control (0 = outgoing / 1 = return) T 0 / 1 0 = outgoing Miscellaneous and maintenance: 60 Default configuration T Init 61 TYPHONE language selection (1 = F ; 2 = ) T 1 / TYPHONE access code T 0 / Supplementary valve action time T 60 / 300 sec 100 seconds 64 Primary circulating pump control forcing (not used) T 0 / Main circulator control forcing T 0 / (not used) 67 Circulator control forcing T 0 / Heat / cool outlet off (1 = heat) (*) T 0 / Supplementary valve opening forcing (and boiler authorisation) T 0 / 1 0 Configuration: to regulate with 70 Installation type T 1 / = 1 radiator zone 2 = 1 radiator zone with proportional control valve 3 = 1 floor zone with proportional control valve > 3 4 = 2 mixed zones (floor + radiators) 5 = 2 floor zones 71 Reversible floor (1 = reversible heating / cooling) T 0 / Simultaneous generator + supplementary operation (1 = simultaneous) T 0 / Remote ambient temperature sensor in control box (1 = yes) T 0 / Slope self-adaptation activation / deactivation (1 = Activated) T 0 / 1 1 Software versions: Read only 80 Control unit T 81 Heating board T 82 Valve control board T 83 (not used) Correction coefficients: 90 Zone 1 self-adaptation correction coefficient (**) T Read only 91 (not used) Ambience setpoints: Heating setpoint zone 1 Zone 1 cooling setpoint (*) D Direct keyboard access 15 / 25 C 20 / 30 C (*) Appears only if reversible floor ("P71" = 1) (**) Does not appear if P74 = 1 D = access without password 18 T = access with password 20 C 25 C

19 8.8 - ALARMS The alarms are indicated by a message flashing alternately on the display. Generator fault ALARM CODE ACTION RESET Boiler unavailable Outside air sensor fault Installation return water sensor fault Installation outlet water sensor fault Ambience sensor fault zone 1 Communication or system fault Supplementary valve open in reversible Floor cooling mode Gr (*) HE SAE SEIn SEOu SA1 Cn1 Suppression of the heating authorization threshold according to the outside temperature Prohibits operation of the supplementary boiler + On/Off valve closure Heating: Operation in Anti-freeze mode (but with no condition on the outside temperature) Cooling: no action System shut-down System shut-down System shut-down System shut-down Auto Auto Auto Auto Auto Auto Auto VA Unit off (in cooling mode) Auto Installation outgoing max. water temperature fault (threshold of parameter 37, 30" delay) Floor te System shut-down Manu Manual resetting by turning the system OFF, once the source of the fault is cleared. Automatic reset: the alarm disappears when the source of the fault is corrected. Note: The alarms are displayed even if the system is shutdown. If several alarms occur simultaneously, the various codes are displayed alternately. (*) See the type of fault on the generator TELEPHONE CONTROL Use in heating mode only ADELTA-DORE TYPHONE 500 type telephone control box can be connected to the communication bus (available from DELTA-DORE distributors). Caution: Its date-code number must be greater than Consult the manual supplied with the telephone control. By calling the telephone line on which the TYPHONE is recorded, the user can: - know the ambient temperature of zone 1, - know the setpoint temperature of the current mode of zone 1, - send an override setpoint. In case of setpoint modification, zone 1 and possible zone 2 operates in COMFORT mode. This override is indicated by an index on the LCD. Any action on the rotary knob deactivates the override and extinguishes the indicator. Parameters possibilities: - access code change (parameter 62), - interface language change - French / English (parameter 61) POWER FAILURE In case of power failure, the parameters and settings are maintained. If the power outage exceeds 6 hours, the time setting will have to be corrected MISCELLANEOUS Mode changes using the rotary knob (Heating / Cooling / Anti-freeze / Stop) are delayed 10 seconds in order to filter inappropriate actions. However, the "Time Setting" and "Hourly Programming" positions do not have the time delay feature. The authorization thresholds on the water temperature are cut-off values with a differential of 1K for the reset. 19

20 9 - STARTING - MAINTENANCE IMPORTANT NOTE Before doing any work on the installation, make sure it is switched off and all power supplies locked out. Any work must be carried out by personnel qualified and authorised to work on this type of machine STARTING PRELIMINARY CHECKS Check: Ensure that the hydraulic connections are properly tight and that the hydraulic system operates correctly: - purge of circuits, valve position, hydraulic pressure (1.5 to 3 bar). For leaks. Electrical cables and wires are well secured to their connection terminals. Loose terminals can cause heat build-up on the terminal board and malfunctions. Ensure that the electric cables are properly protected from all sheet metal edges or metal parts that could damage them. Ensure that control cables and power cables are properly separated. Check that the unit is properly grounded. For tools or foreign objects in the units and control box. The correct installation of the heat pump and boiler. These elements must be ready to operate. Refer to the corresponding manuals CONTROL PARAMETERISATION Parameterisation is performed on the control box. Set the button on the installation's control box to OFF. Control power on. Check the parameterisation and, if required, adapt it to the type of application and according to the installation conditions (see paragraph 8.7) ADDITIONAL CHECKS With the control box button on OFF, turn installation power on. Force operation of the installation's circulating pump. Make sure that the generator's circulator is operating and adjust the water output as required (with the control valve). Check that water is properly circulating in the installation (valve position). Make sure to purge the circuits and check the hydraulic pressure. Make sure that the generator has started in the desired mode. Make sure that the supplementary valve is operating, possibly by forcing the opening. Check the generator and boiler setpoints. Check the indications of the temperature sensors; perform an Offset calibration of these sensors if required START-UP Position the control box button on the desired operating mode. Check general installation operation (temperatures, outputs,...). CAUTION: In order for the automatic heating slope correction system operate at an optimum level, we recommend that, when starting the installation, the system be operated in Comfort heating mode for 2 to 3 days without modifying the ambient setpoint. Proceed in the same manner if the correction coefficient was reset. See paragraph MAINTENANCE Perform the following operations at least once per year (the frequency of operations depends on the installation and operating conditions): - Check the composition and condition of the coolant. - Check operating points and setpoints. - Check the safety devices. - Dust the electrical box. - Ensure that all electrical connections are properly tight. - Check the ground connections. - Verification of the hydraulic circuit (cleaning of the strainer filter and drip pan, water quality, purge, pressure, etc.). - Verification of the supplementary valve. For the generator and the boiler, refer to the instructions specific to these devices. 20

21 10 - ELECTRICAL DIAGRAM A1 A2 KA1 Q1 Component symbols Heating control board Supplementary valve control board Supplementary heating authorisation auxiliary relay Control circuit breaker 230 VAC ELECTRICAL DIAGRAM Water return probe Water outgoing sensor Outdoor sensor PAC = HP (Heat pump) Valve position, closed Ambiance sensor (accessory) Heating / Cooling On/Off HP fault Boiler alarm 230 V power supply U N PE Q1 10A S1 C S2 C S CN CN7 A1 C A2 C A CN6 H1 H2 H CN5 Z1 Z2 CN CN CN CN V N U FP R1 R2 R3 C E1 E2 T+ T- D1 D2 + - L1 Pilot wire Supplementary heating C Inlet (Teleinfo) Remote info Inlet Load shedding Bus Bus O3 4 6 B1 7 KA1 KA1 O1 O2 A B C Boiler - Bus Circulating pump Supplementary valve 21

22 F 1918 I E D

23 F I E D

24 F I E D Par souci d'amélioration constante, nos produits peuvent être modifiés sans préavis. Due to our policy of continuous development, our products are liable to modification without notice. Per garantire un costante miglioramento dei nostri prodotti, ci riserviamo di modificarli senza preaviso. En el interés de mejoras constantes, nuestros productos pueden modificarse sin aviso prévio. Unsere Produkte werden laufend verbessert und können ohne Vorankündigung abgeändert werden. R.D. 28 Reyrieux BP Trévoux CEDEX France Tél Fax Tel Fax R.C.S. Bourg-en-Bresse B