Air Conditioning & Refrigeration Master Catalog. Catalog CIC /USA April 2003

Transcription

1 ir onditioning & Refrigeration Master atalog atalog I /US pril 2003

2 Table of ontents Table of ontents Introduction to Parker... page 77 System 5400 Series Self-Sealing Steel... page Series Self-Sealing rass... page Series One-Shot rass... page 93 R04 Series ual-line onnectire... page 100 Process R01 Series utomotive (R134a)... page 103 R05 Multi-Purpose Process... page 105 F57 Series Stub Kit... page

3 Notes 76

4 Introduction Introduction to Parker Introduction to Parker Parker Hannifin has the broadest oupling Product offering in the market. Whether it's Quick onnect, Self-Sealing upon disconnection, rass or Steel Material, Parker has what you need. With applications ranging from room air-conditioners to cryogenic pumps, Parker has the product you are looking for. This complete line approach allows Parker to develop Value-dded ssemblies that will reduce SKUs and decrease overall tack time. ombine this with the outstanding services Parker offers and anything is possible. The Parker dvantage roadest product line Technology leader Value-dded ssembly E-ommerce Supply chain management 5500 Series Self-Sealing rass R05 Series Multi-Purpose Process 5700 Series One-Shot rass oupling Female oupling Half R01 Series utomotive R134 Process Male oupling Half oupling ssembly 77

5 Technical Information 5400 Series Self-Sealing Steel 5400 Series Self-Sealing Steel Parker s 5400 Self-Sealing Steel are used in fluid-transfer applications for easy maintenance on refrigeration and air conditioning systems. pplications can also include marine refrigeration and air conditioning systems, along with cryogenic units. pplications General fluid-transfer applications Marine refrigerant and air conditioning systems ryogenic systems ase Product 5400-S2 Male coupling half 5400-S5 Female coupling half Features and enefits Self-sealing upon disconnection maintains minimum inclusion of air and loss of fluid. Field repairable allowing an internal valve to be replaced, if needed. Steel coupling provides durability. variety of mechanical end connections available, along with sweat connections, to provide options for installation. Multiple sizes available, along with bulkhead mounting options, to match a coupling to a unique application. gency pprovals U.L. listed; File No: S2709 Specifications See hart below. ll sizes are field repairable. Standard Material: Final seal Neoprene Seal Neoprene ody Zinc-plated steel dapter Steel or rass Specifications ash Size Part escription Operating Pressure (psi) Minimum urst Pressure (psi) ir Inclusion /onnect Maximum Fluid Loss /isconnect Static onnect (psig) oupled (oz./yr) Uncoupled Without ap/plug (oz./yr) Uncoupled With ap/plug (oz./yr) Vacuum (in. Hg.) -4 Male half < 0.25 < 0.5 < Female half < 0.25 < 0.5 < Whole coupling < 0.25 < 0.5 < Male half < 0.25 < 0.5 < Female half < 0.25 < 0.5 < Whole coupling < 0.25 < 0.5 < Male half < 0.25 < 0.5 < Female half < 0.25 < 0.5 < Whole coupling < 0.25 < 0.5 < Male half < 0.25 < 0.5 < Female half < 0.25 < 0.5 < Whole coupling < 0.25 < 0.5 < Rated Flow (gpm) 78

6 Performance ata 5400 Series Self-Sealing Steel Liquid Line Pressure rop vs. Mass Flow Refrigerant R22 Pressure rop (PSI) Refrigerant Mass Flow (Kg/Hr) Refrigerant Mass Flow (Lbs/Hr) /8" oupling ody (-06) with 1/4" (-04) opper onnection, R /8" oupling ody (-06) with 1/2" (-08) opper onnection, R /2" oupling ody (-08) with 1/2" (-08) opper onnection, R22 Pressure rop (kpa) Pressure rop (psi) Press rop Versus Flow Gallons Per Minute Flow (Test Fluid MIL-H-5606 Hydraulic Oil at 100 F) Suction Line Pressure rop vs. Mass Flow Refrigerant R22 Refrigerant Mass Flow (Kg/Hr) Pressure rop (PSI) Refrigerant Mass Flow (Lbs/Hr) /2" oupling ody (-08) with ½" (-08) opper onnection, R /4" oupling ody (-12) with 3/4" (-12 opper onnection, R22 Pressure rop (kpa) 79

7 imension ata 5400 Series Self-Sealing Steel 5400-S2 Male Half No dapter 5400-S5 Female Half No dapter Neoprene oupling Size T1 T2 H1 H T2 T S /8-18UNF / S UNEF / S /16-16UN / S /4-16UN /32-20NS oupling Size T1 H1 T2 H2 H1 T2-4 1/ / / / / /32-20NS /4-16UN T1 H S14 Female Half raze Tubing dapter 5401-S17 Male Half raze Tubing dapter H1 H1 H3 H2 Neoprene oupling Size opper Size H S / S / S / S / S / S / S / S / S / S S / Neoprene oupling Size opper Size H1 H2 H S / S / S / S / S / S / S / S / S / S S / omplete oupling raze Tubing dapter H1 H2 H1 Neoprene oupling Size opper Size H1 H / / / / / / / / / / /

8 imension ata 5400 Series Self-Sealing Steel 5410-S17-No-No Male Half SE 37 (JI) Neoprene oupling Size T1 H1 H2 T S /8-18UNF /16-20UNF 5410-S /8-18UNF /16-18UNF 5410-S UNEF /16-18UNF 5410-S UNEF /4-16UNF 5410-S /16-16UN /8-14UNF 5410-S /16-16UN /16-12UN 5410-S /4-16UN /16-12UN T2 H2 H1 T S14-No-No Female Half SE 37 (JI) T2 Neoprene oupling Size T1 H1 H2 H3 T S /8-18UNF /16-20UNF 5410-S /8-18UNF /16-18UNF 5410-S UNEF /16-18UNF 5410-S UNEF /4-16UNF 5410-S /16-16UN /8-14UNF 5410-S /16-16UN /16-12UN 5410-S /4-16UN /16-12UN T1 H1 H2 H No-No (No S ) omplete oupling SE 37 (JI) Neoprene oupling Size T1 H /16-20UNF /16-18UNF /16-18UNF /4-16UNF /8-14UNF /16-12UN /16-12UN T1 H1 H1 T1 81

9 omponents 5400 Series Self-Sealing Steel Typical Male oupling Half (S2) Typical Female oupling Half (S5) Item ash Size > No. Tube O.. Size> 1/4" - 3/8" 1/4" - 5/8" 5/8" - 7/8" 7/8" - 1-3/8" Typical Male Half 1 Tubing dapter * * * *-16 2 O-Ring ssembly 5400-S S S S ody Gasket Seal Lock Washer Jam Nut Typical Female Half 8 Union Nut and ody ssembly 5400-S S S S O-Ring Valve and Sleeve ssembly 5400-S S S S O-Ring Tubing dapter * * * * ust cap (S2 half) ust cap (S5 half) *Specify O.. Tubing size of adapter required in 16th of an inch. Example: -4 coupling with 3/8" O.. tubing = 6/16 or -6. Part number is then Recommended Torque Values Recommended torque values in ft. lbs., are listed below. Maximum ulkhead Thickness oupling Size Lock Washer Installed Lock Washer Not Used ash Size raze Type or luminum dapter to ody Non-raze Type Steel or rass S2 Half to S5 Half S S S S S S S S

10 ssembly Instructions and ccessories 5400 Series Self-Sealing Steel ssembly Instructions Step 1 fter tubing or hose has been connected to adapters (1) and (12), install adapter O-rings (2) and (11)* on adapters. e sure O-rings are not twisted. Step 2 Generously lubricate adapter O-rings (2) and (11) with the system lubricant to prevent them from scuffing and tearing when coupling body is threaded on adapter. Step 3 dapter to S2 male coupling half connection.. Lubricate poppet face with system lubricant. Insert poppet valve assembly (3) into body (4). Tighten body (4) on adapter (1).. fter body and adapter make metal-to-metal contact, tighten by rotating body (4) 1/8" with respect to adapter (1) or torque to the value shown in the Torque Values table. Step 4 dapter to S5 female coupling half connection.. Lubricate O-ring (9) liberally with system lubricant. Insert valve and sleeve assembly (10) into body (8). Tighten body (8) on adapter (12).. fter body and adapter make metal-to-metal contact, tighten by rotating body (8) 1/8" with respect to adapter (12) or torque to the value shown in the Torque Values table. Step 5 oupling connection.. Generously lubricate the gasket seal (5) on the 5400-S2 male coupling half with the system lubricant.. the union nut (8) onto the S2 male coupling half. Tighten union nut to torque values shown in the Torque Values table. IMPORTNT - O NOT rotate the S5 female coupling half body during connection.. fter the coupling halves are seated, keep the bodies of the S2 male coupling half (4) and that of the S5 female coupling half (8) from rotating and tighten the union nut to the torque values shown in the Torque Values table. IMPORTNT - O NOT rotate the S2 or S5 coupling half body during connection. ulkhead Mounting S2 Half Step 1 Install lock washer (6) on S2 half, insert S2 male coupling half through bulkhead, and tighten jam-nut (7) so that lock-washer teeth are fully compressed. Note: Lock washer (6) must be between hex of S2 male half and bulkhead. *IMPORTNT: Generous lubrication is required for all gaskets and O-rings. Lubrication should match system oil and be compatible with refrigerant system ccessories ust ap and ust Plug ust ap ust Plug dapter raze oupling Size ust ap with Gasket s ust Plug with Gasket S S S S S S S S8-16 O-Ring Required oupling s Size Tube O.. Size O-Ring rass P Size /2-20 1/ /8-20 1/ /4-18 5/ / /8 dapter SE 37 (JI) O-Ring Required Tube oupling s Size O.. Size O-Ring rass Steel P Size S 7/ / S 9/ / S 9/ / S 3/4-16 1/ S 7/8-14 5/ S 1-1/ / S 1-3/

11 Technical Information 5500 Series Self-Sealing rass oupling 5500 Series Self-Sealing rass oupling Parker s 5500 Self-Sealing rass are used in fluid-transfer applications for easy maintenance on refrigeration and air conditioning systems. pplications can also include marine refrigeration and air conditioning systems, along with split refrigeration and split beverage systems. pplication Portable split-system air conditioners Split refrigeration systems Marine refrigeration systems Refrigerated dry cleaning systems everage systems ase Product 5502 Male coupling half 5505 Female coupling half Features and enefits Self-sealing upon disconnection maintains minimum inclusion of air and loss of fluid. rass coupling provides corrosion resistance. Final metal-to-metal seal provides low leakage. opper-sweat connections provide basic ends for brazing and eliminate the need for flux, simplifying the installation process. Panel mounting options are available for the unique needs of a unit. gency pprovals UL listed; File No: S2709 orrosion Resistant rass body and copper connections make corrosionrelated problems almost nonexistent. Efficient Full flow/low pressure drop design helps improve equipment efficiencies. Easy to onnect/ isconnect -together design allows easy connection and disconnection while under system pressure. Simplified Installation opper sweat connections simplify the factory installation process (eliminating the need for flux and flux residue clean up), saving you time and money. Low ir Inclusion and Refrigerant Loss Valving is designed for low air inclusion and minimal refrigerant loss during connection and disconnection. Superior Sealing Unique self-sealing valving prevents refrigerant loss when disconnected. Metal-to-metal final seal virtually eliminates refrigerant loss when connected. Reliable Stringent design standards, backed by years of experience, a wide range of existing coupling applications, and extensive testing under extreme operating conditions, provide you with the assurance that the product will perform as specified. 84

12 Technical Information 5500 Series Self-Sealing rass oupling How it Operates isconnected When disconnected, spring-loaded valve assemblies in the male and female coupling halves are sealed to prevent refrigerant loss and the inclusion of air or foreign materials. spring in the male coupling half presses the bonded poppet against sealing surface of the coupling body. Likewise, a spring in the female coupling half presses the sleeve against sealing surface of the stem valve head. n O-ring on the female sleeve prevents leakage between the sleeve and coupling body. Female oupling Half Sealing Surface Male oupling Half Sealing Surface Partially onnected s the two coupling halves are threaded together, sealing surface of the male coupling body contacts the bonded seal of the female coupling s sleeve assembly. t the same time, the stem valve head in the female coupling assembly contacts the male coupling s bonded poppet, forcing air out of the coupling. uring this stage, both coupling halves are sealed, preventing leakage of refrigerant. Female oupling Half Male oupling Half Sealing Surface Fully onnected ontinued tightening of the union nut (female coupling) draws the couplings together, and opens the fluid passage by forcing the male coupling s poppet assembly and the female coupling s sleeve assembly open. When fully coupled a metal ring located in the front of the male coupling, forms a leak-tight seal between the two coupling halves. Female oupling Half Metal Sealing Ring Male oupling Half 85

13 Technical Information 5500 Series Self-Sealing rass oupling Specifications PROUT 5500 Series Self-Sealing rass Operating Temperature Range -40 F to 250 F (-40 to +121 ) Operating Pressure Range, onnected Male & Female oupling -06, -08, -12 & -16 ody Sizes Vacuum to 750 psi (52 bar) Operating Pressure Range, isconnected Male oupling Half -06, -08, -12 & -16 ody Sizes Vacuum to 750 psi (52 bar) Female oupling Half -06 & -08 ody Sizes Vacuum to 600 psi (41 bar) -12 ody Size Vacuum to 550 psi (40 bar) -16 ody Size Vacuum to 333 psi (23 bar) Minimum urst Pressure, onnected Male & Female oupling -06, -08, -12 & -16 ody Sizes 2,700 psi (186 bar) Minimum urst Pressure, isconnected Male oupling Half -06, -08, -12 & -16 ody Sizes 2,700 psi (186 bar) Female oupling Half -06 & -08 ody Size 1,800 psi (124 bar) -12 ody Size 1,650 psi (114 bar) -16 ody Size 1,000 psi (70 bar) Maximum ir Inclusion (uring onnection) Male & Female oupling Halves -06 ody Size 0.15 cc per connection -08 ody Size 0.10 cc per connection -12 ody Size 0.20 cc per connection -16 ody Size 0.40 cc per connection Maximum Fluid Loss (uring isconnection) Male & Female oupling Halves -06 & -08 ody Sizes 0.10 cc per disconnection -12 ody Size 0.30 cc per disconnection -16 ody Size 0.20 cc per disconnection MTERILS oupling ody rass ar per STM-16, lloy 3600 onnections Refrigeration Grade opper, per STM-75, lloy Valve Stem ssembly (Female oupling) hromate Plated Steel onded Poppet (Male oupling) Neoprene onded Sleeve (Female oupling) Neoprene MTERIL OMPTIILITY + ll components, bonded poppet and sleeve, and valve stem O-Ring seal are compatible with these refrigerants and refrigerant oils: R22 & mineral oil, alkylbenzene oil, or polyolester oil R134a, R404a, R407c, R410a, or R507 & polyolester oil Vibration Resistance omplies with UL 109 External Leak Rate, onnected < 0.1 ounce (2.96 ml) of R22 refrigerant per year at -06, -08, -12 & -16 ody Sizes Operating Pressure Range External Leak Rate, isconnected -06, -08, -12 & -16 ody Sizes < 0.50 ounce (14.79 ml) of R22 refrigerant per year Without Protective Metal ap or Plug Installed -08, -12 & -16 ody Sizes < 0.25 ounce (7.39 ml) of R22 refrigerant per year With Protective Metal ap or Plug Installed* * Protective metal cap/plug not available for -06 oupling ody Size + ue to the numerous manufacturers of refrigerant oils and continuous changes of additives, compatibility cannot be guaranteed. ontact Parker for compatibility of refrigerant oils not listed. 86

14 Technical Information 5500 Series Self-Sealing rass oupling Flow ata Liquid Line Pressure rop vs. Mass Flow Refrigerant R22 and R410a Refrigerant Mass Flow (Kg/Hr) Pressure rop (PSI) (R410a) (R22) Pressure rop (kpa) (R410a) Refrigerant Mass Flow (Lbs/Hr) (R410a) (R22a) (R22) /2" oupling ody (-08) with 1/4" (-04) opper onnection, R /2" oupling ody (-08) with 1/4" (-04) opper onnection, R410a /8" oupling ody (-06) with 3/8" (-06) opper onnection, R /8" oupling ody (-06) with 3/8" (-06) opper onnection, R410a /2" oupling ody (-08) with 1/2" (-08) opper onnection, R /2" oupling ody (-08) with 1/2" (-08) opper onnection, R410a Suction Line Pressure rop vs. Mass Flow Refrigerant R22 and R410a Refrigerant Mass Flow (Kg/Hr) Pressure rop (PSI) (R22) (R410a) (R22) (R410a) (R22) (R410a) Refrigerant Mass Flow (Lbs/Hr) (R22) (R410a) /8" oupling ody (-06) with 3/8" (-06) opper onnection, R /8" oupling ody (-06) with 3/8" (-06) opper onnection, R410a /2" oupling ody (-08) with 1/2" (-08) opper onnection, R /2" oupling ody (-08) with 1/2" (-08) opper onnection, R410a /4" oupling ody (-12) with 3/4" (-12) opper onnection, R /4" oupling ody (-12) with 3/4" (-12) opper onnection, R410a " oupling ody (-16) with 1" (16) opper onnection, R " oupling ody (-16) with 1" (16) opper onnection, R410a

15 imensions 5500 Series Self-Sealing rass oupling oupling ssembly opper onnection oupling ody Inch Inch Flange to onnection onnection onnection (ash (ash Tube End epth I.. O.. Size*) mm Size*) mm E F 1/4 OS 3/ N/ OS 9.5 N/ (-04) (-06) (128.5) (121.2) (8.1) (6.4) (8.6) (18.0) (5.8) (118.45) 3/8 OS 3/ N/ OS 9.5 N/ (-06) (-06) (128.5) (121.2) (8.1) (9.7) (11.7) (18.0) (5.8) (118.45) 1/4 OS 1/ OS 12.7 (-04) (-08) (176.5 (166.6) (67.1) (7.9) (6.4) (9.7) (23.4) (5.8) (239.27) (225.54) 3/8 OS 1/ OS 12.7 (-06) (-08) (174.2) (165.4) (66.5) (7.9) (9.7) (12.0) (23.4) (5.8) (239.27) (225.54) 1/2 OS 1/ OS 12.7 (-08) (-08) (172.2) (164.3) (65.5) (9.7) (12.7) (14.9) (23.4) (5.8) (239.27) (225.54) 5/8 OS 1/ OS 12.7 (-10) (-08) (172.2) (162.3) (65.0) (9.7) (16.0) (17.9) (23.4) (5.8) (239.27) (225.54) 5/8 OS 3/ OS 19.1 (-10) (-12) (197.9) (183.9) (68.8) (12.7) (16.0) (19.1) (33.5) (5.8) (527.50) (507.34) 3/4 OS 3/ OS 19.1 (-12) (-12) (199.4) (185.4) (67.8) (15.7) (19.1) (21.7) (33.5) (5.8) (527.50) (507.34) 7/8 OS 3/ OS 19.1 (-14) (-12) (199.4) (185.4) (67.8) (19.1) (22.4) (24.6) (33.5) (5.8) (527.50) (507.34) 7/8 OS OS 25.4 (-14) (-16) (237.0) (221.7) (84.8) (19.1) (22.4) (25.8) (42.7) (5.8) (846.72) (826.35) 1 OS OS 25.4 (-16) (-16) (240.3) (225.0) (86.9) (22.4) (25.4) (28.4) (42.7) (5.8) (846.72) (826.35) 1-1/8 OS OS 25.4 (-18) (-16) (240.0) (224.8) (86.9) (22.4) (28.7) (31.4) (42.7) (5.8) (846.72) (826.35) ll dimensions in inches (mm) * ash size = copper connection size x 16 Overall isconnected Length Overall onnected Length imensions oupling ody O.. G Mounting Flange (Width) H With Mounting Flange Ounces (Grams) Weight Without Mounting Flange Ounces (Grams) 88

16 imensions 5500 Series Self-Sealing rass oupling Female oupling Half opper onnection oupling ody imensions oupling Length onnection oupling ody Inch Inch With Retaining Weight (ash (ash Plug epth I.. O.. O.. + Nut + Ounces Size*) mm Size*) mm Less Plug With Plug** E F G H J (grams) 1/4 OS 3/ OS 9.5 N/ (-04) (-06) (79.8) (69.1) (8.1) (6.4) (8.6) (18.0) (19.1) (23.9) (71.73) 3/8 OS 3/ OS 9.5 N/ (-06) (-06) (79.8) (69.1) (8.1) (9.7) (11.7) (18.0) (19.1) (23.9) (71.73) 1/4 OS 1/ OS (-04) (-08) (98.6) (93.7) (7.9) (6.4) (9.7) (23.4) (25.4) (30.2) (137.46) 1/4 OS 1/ OS S-08 (-04) (-08) (102.86) (93.7) (7.9) (6.4) (9.7) (23.4) (25.4) (30.2) (137.46) 3/8 OS 1/ OS (-06) (-08) (97.8) (93.0) (7.9) (9.7) (12.0) (23.4) (25.4) (30.2) (137.46) 3/8 OS 1/ OS S-08 (-06) (-08) (101.9) (93.0) (7.9) (9.7) (12.0) (23.4) (25.4) (30.2) (137.46) 12 OS 1/ OS (-08) (-08) (97.8) (93.0) (9.7) (12.7) (14.9) (23.4) (25.4) (30.2) (137.46) 12 OS 1/ OS S-08 (-08) (-08) (101.9) (93.0) (9.7) (12.7) (14.9) (23.4) (25.4) (30.2) (137.46) 5/8 OS 1/ OS (-10) (-08) (96.3) (91.4) (12.7) (16.0) (17.9) (23.4) (25.4) (30.2) (137.46) 5/8 OS 1/ OS S-08 (-10) (-08) (100.3) (91.4) (12.7) (16.0) (17.9) (23.4) (25.4) (30.2) (137.46) 5/8 OS 3/ OS S-12 (-10) (-12) (117.9) (103.9) (12.7) (16.0) (19.1) (33.5) (35.1) (30.2) (299.98) 3/4 OS 3/ OS S-12 (-12) (-12) (121.2) (106.4) (15.7) (19.1) (21.7) (33.5) (35.1) (41.4) (299.98) 7/8 OS 3/ OS S-12 (-14) (-12) (121.2) (106.4) (19.1) (22.4) (24.6) (33.5) (35.1) (41.4) (299.98) 7/8 OS OS S-16 (-14) (-16) (139.2) (126.0) (19.1) (22.4) (25.8) (42.7) (42.9) (50.8) (519.91) 1 OS OS S-16 (-16) (-16) (142.7) (127.3) (22.4) (25.4) (28.4) (42.7) (42.9) (50.8) (519.91) 1-1/8 OS OS S-16 (-18) (-16) (140.2) (127.0) (22.4) (28.7) (31.4) (42.7) (42.9) (50.8) (519.91) ll dimensions in inches (mm) * ash size = copper connection size x 16 ** "" in the part number denotes a plastic plug. "S" in the part number denotes a steel plug. + imension is across hex flats. 89

17 imensions 5500 Series Self-Sealing rass oupling Male oupling Half opper onnection oupling ody ** imensions oupling Length epth oupling ody Inch Inch (with Weight (ash (ash cap) epth I.. O.. O.. Length iameter + Size Ounces Size*) mm Size*) mm Less ap With ap** E F G H J K (Grams) 1/4 OS 3/ OS 9.5 N/ M (-04) (-06) (65.5) (61.0) (8.1) (6.4) (8.6) (18.0) (12.4) (21.1) (6.72) 3/8 OS 3/ OS 9.5 N/ M (-06) (-06) (65.5) (61.0) (8.1) (9.7) (11.7) (18.0) (12.4) (21.1) (6.72) 1/4 OS 1/ OS (-04) (-08) (84.1) (82.8) (7.9) (6.4) (9.7) (23.4) (15.7) (28.7) (88.08) 1/4 OS 1/ OS S (-04) (-08) (88.1) (82.8) (7.9) (6.4) (9.7) (23.4) (15.7) (28.7) (88.08) 3/8 OS 1/ OS (-06) (-08) (83.6) (82.3) (7.9) (9.7) (12.0) (23.4) (15.7) (28.7) (88.08) 3/8 OS 1/ OS S (-06) (-08) (87.6) (82.3) (7.9) (9.7) (12.0) (23.4) (15.7) (28.7) (88.08) 1/2 OS 1/ OS (-08) (-08) (82.6) (81.3) (9.7) (12.7) (14.9) (23.4) (15.7) (28.7) (88.08) 1/2 OS 1/ OS S (-08) (-08) (86.6) (81.3) (9.7) (12.7) (14.9) (23.4) (15.7) (28.7) (88.08) 5/8 OS 1/ OS (-10) (-08) (82.0 (80.8) (12.7) (16.0) (17.9) (23.4) (15.7) (28.7) (88.08) 5/8 OS 1/ OS S (-10) (-08) (99.3) (80.8) (12.7) (16.0) (17.9) (23.4) (15.7) (28.7) (88.08) 5/8 OS 3/ OS S /16-16 (-10) (-12) (117.9) (103.9) (12.7) (16.0) (19.1) (33.5) (25.1) (41.4) (207.36) 3/4 OS 3/ OS S /16-16 (-12) (-12) (100.6) (95.3) (15.7) (19.1) (21.7) (33.5) (25.1) (41.4) (207.36) 7/8 OS 3/ OS S /16-16 (-14) (-12) (100.6) (95.3) (19.1) (22.4) (24.6) (33.5) (25.1) (41.4) (207.36) 7/8 OS OS S /4-16 (-14) (-16) (118.9) (111.0) (19.1) (22.4) (25.8) (42.7) (26.2) (47.8) (306.44) 1 OS OS S /4-16 (-16) (-16) (120.9) (113.0) (22.4) (25.4) (28.4) (42.7) (26.2) (47.8) (306.44) 1-1/8 OS OS S /4-16 (-18) (-16) (120.9) (113.0) (22.4) (28.7) (31.4) (42.7) (26.2) (47.8) (306.44) ll dimensions in inches (mm) * ash size = copper connection size x 16 ** "" in the part number denotes a plastic plug. "S" in the part number denotes a steel plug. + imension is across hex flats. 90

18 ccessories Protective Plugs (ulk package, 25/package) Protective aps (ulk package, 25/package) 5500 Series Self-Sealing rass oupling oupling ody Size (ash Size*) Plastic mm Part Number ll dimensions in inches (mm) * ash size = copper connection size x 16 Length iameter Weight Ounces (Grams) 3/ ULK (-06) (18.3) (26.4) (2.68) 1/ ULK (-08) (9.9) (30.5) (1.90) Steel imensions 1/ S8-08-ULK (-08) (18.3) (25.4) (41.92) 3/ S8-12-ULK (-12) (28.7) (36.6) (137.34) S8-16-ULK (-16) (31.8) (44.5) (224.76) oupling ody Size (ash Size*) Plastic mm Part Number ll dimensions in inches (mm) * ash size = copper connection size x 16 Length iameter Weight Ounces (Grams) 3/ ULK (-06) (14.0) (23.6) (1.12) 1/ ULK (-08) (12.7) (25.7) (1.70) Steel imensions 1/ S6-08-ULK (-08) (14.2) (28.7) (30.58) 3/ S6-12-ULK (-12) (14.2) (41.4) (67.48) S6-16-ULK (-16) (19.1) (50.8) (141.20) Mounting Flange (Steel) oupling ody Size (ash Size*) mm 3/8 9.5 (-06) Part Number N/ iameter N/ imensions ircle iameter iameter Weight Ounces (Grams) 1/ (-08) (28.7) (42.9) (50.8) (13.73) 3/ (-12) (41.4) (53.9) (63.5) (20.16) (-16) (47.8) (60.5) (69.9) (20.37) N/ N/ N/ ll dimensions in inches (mm) * ash size = copper connection size x 16 91

19 Ordering Information 5500 Series Self-Sealing rass oupling How to Order 5502 oupling Type 04 opper onnection Size ap Requirements 06 oupling ody Size Product Type 5502 = Male oupling Half 5505 = Female oupling Half opper onnection (enoted xx/16) -04 = 1/4" (6.4 mm) -06 = 3/8" (9.5 mm) -08 = 1/2" (12.7 mm) -10 = 5/8" (15.9 mm) -12 = 3/4" (19.1 mm) -14 = 7/8" (22.2 mm) -16 = 1" (25.4 mm) -18 = 1-1/8" (28.6 mm) ap 0 = No ap = Includes Plastic Protective ap or Plug S = Includes Steel Protective ap or Plug oupling ody Size (enoted xx/16) -06 = 3/8" (9.5 mm) -08 = 1/2" (12.7 mm) -12 = 3/4" (19.1 mm) -16 = 1" (25.4 mm) 92

20 Technical Information 5700 Series One-Shot rass 5700 Series One-Shot rass Parker s 5700 One-Shot rass are used in fluidtransfer applications for easy installation on refrigeration and air conditioning systems. pplications typically include split air conditioning systems, split heat pumps, and manufactured homes. Specifications PROUT: 5700 Series One Shot rass oupling Operating Temperature Range -40 F to 250 F (-40 to +121 ) Operating Pressure Range, onnected Male & Female oupling -06, -08, -12 & -16 ody Sizes Vacuum to 750 psi (52 bar) Operating Pressure Range, isconnected Male oupling Half -06, -08, -12 & -16 ody Sizes Vacuum to 750 psi (52 bar) Female oupling Half -06 & -08 ody Sizes Vacuum to 600 psi (41 bar) -12 ody Size Vacuum to 550 psi (40 bar) -16 ody Size Vacuum to 333 psi (23 bar) Minimum urst Pressure, onnected Male & Female oupling -06, -08, -12 & -16 ody Sizes 2,700 psi (186 bar) Minimum urst Pressure, isconnected Male oupling Half -06, -08, -12 & -16 ody Sizes 2,700 psi (186 bar) Female oupling Half -06 & -08 ody Size 1,800 psi (124 bar) -12 ody Size 1,650 psi (114 bar) -16 ody Size 1,000 psi (70 bar) Maximum ir Inclusion (uring onnection) Male & Female oupling Halves -06 ody Size 0.15 cc per connection -08 ody Size 0.10 cc per connection -12 ody Size 0.20 cc per connection -16 ody Size 0.40 cc per connection Maximum Fluid Loss (uring isconnection) Male & Female oupling Halves -06 & -08 ody Sizes 0.10 cc per disconnection -12 ody Size 0.30 cc per disconnection -16 ody Size 0.20 cc per disconnection MTERILS oupling ody rass ar per STM-16, lloy 3600 Refrigeration Grade opper, onnections per STM-75, lloy Valve Stem ssembly (Female oupling) hromate Plated Steel onded Poppet (Male oupling) Neoprene onded Sleeve (Female oupling) Neoprene MTERIL OMPTIILITY + ll components, bonded poppet and sleeve, and valve stem O-Ring seal are compatible with these refrigerants and refrigerant oils: R22 & mineral oil, alkylbenzene oil, or polyolester oil R134a, R404a, R407c, R410a, or R507 & polyolester oil Vibration Resistance omplies with UL 109 External Leak Rate, onnected -06, -08, -12 & -16 ody Sizes < 0.1 ounce (2.96 ml) of R22 refrigerant per year at Operating Pressure Range External Leak Rate, isconnected -06, -08, -12 & -16 ody Sizes < 0.50 ounce (14.79 ml) of R22 Without Protective Metal ap or Plug Installed refrigerant per year -08, -12 & -16 ody Sizes With Protective Metal ap or Plug Installed* < 0.25 ounce (7.39 ml) of R22 refrigerant per year pplication Split air conditioning systems Split heat pumps Manufactured homes ase Product 5780 Female coupling half without charge port 5781 Female coupling half with charge port 5782 Male coupling half without charge port 5783 Male coupling half with charge port Features and enefits Single-use coupling contains a diaphragm that is pierced upon connection and folded back into the coupling to provide a high flow path and low pressure drop. Final metal-to-metal seal keeps air inclusion to a minimum. rass coupling provides corrosion resistance. opper-sweat connections provide basic ends for brazing and eliminate the need for flux, simplifying the installation process. rass sweat connections and panelmounting options are available for the unique needs of a unit. Male/female charge ports can be included for easy system diagnostics. Stub kits (F57) are also available with copper connections. gency pprovals UL listed; File No: S2709 Specifications Notes: * Protective metal cap/plug not available for -06 oupling ody Size + ue to the numerous manufacturers of refrigerant oils and continuous changes of additives, compatibility cannot be guaranteed. ontact Parker for compatibility of refrigerant oils not listed. 93

21 Technical Information 5700 Series One-Shot rass Pressure rop omparison The graphs below show significant reduction in pressure drop and associated efficiency gains utilizing Parker 5700 Series vs. standard base valves Key: Pressure rop vs. Mass Flow -8 Suction Line, Refrigerant Straight opper Tube -8 Typical ase Valve Parker oupling Key: Pressure rop vs. Mass Flow -10 Suction Line, Refrigerant Straight opper Tube -10 Typical ase Valve Parker oupling Pressure rop (psi) Pressure rop (psi) Refrigerant Mass Flow (Lbs/Hr) Refrigerant Mass Flow (Lbs/Hr) Key: Pressure rop vs. Mass Flow -12 Suction Line, Refrigerant Straight opper Tube -12 Typical ase Valve Parker oupling Key: Pressure rop vs. Mass Flow -14 Suction Line, Refrigerant Straight opper Tube -14 Typical ase Valve Parker oupling Pressure rop (psi) Pressure rop (psi) Refrigerant Mass Flow (Lbs/Hr) Refrigerant Mass Flow (Lbs/Hr) 94

22 Technical Information 5700 Series One-Shot rass esign and Operation complete 5780 Series oupling consists of the combination of male and female coupling halves. Either coupling half is available with or without a charging port, depending on the particular application. oupling Halves efore onnection iaphragms in the coupling halves provide a seal that prevents refrigerant loss before connection. The male half (right unit) contains a cutter blade, the metal refrigerant sealing diaphragm and intermediate synthetic rubber seal which prevent loss of refrigerant while the coupling is being connected. The female half (left unit) contains a metal diaphragm which is a leakproof metal closure. oupling Halves onnected Tightening the union nut draws the coupling halves together, piercing and folding both metal diaphragms back and opening the fluid passage, thereby providing minimal restriction to flow. When fully coupled, a parent metal seal forms a permanent leakproof joint between the two coupling halves preventing the loss of refrigerant to the atmosphere. The cutaway views below show male and female coupling halves joined at 20%, 50%, and 100% connection. Note the way the cutter blades pierce the diaphragms and fold them back out of the flow path. lso note the difference in the final sealing area before and after torquing. 20% connected 50% connected Final sealing area connected prior to torquing Final sealing area connected after torquing 100% connected 95

23 imensions 5700 Series One-Shot rass 5780-Size Female Half without harge Port 5781-Size Female Half with harge Port 5782-Size Male Half without harge Port 5783-Size Male Half with harge Port 96

24 Installation Instructions 5700 Series One-Shot rass Factory razing Instructions Step 1 Sparingly apply paste flux to Step 2 Step 3 the copper tube. Note: Liquid flux or excessive flux can run inside the coupling and cause corrosion. Immerse the coupling (diaphragm end) into a flowing cool water bath and female halves: Water level should be halfway up the nut and the nut hex fully immersed and 5783 male halves: Water level should fully cover the threads. Use a double tip torch to promote even heating and reduce braze time. Step 4 fter the alloy solidifies, Step 5 The couplings can be Step 6 Protector caps and plugs quench the tubing and coupling to subjected to unit test pressures up to should be installed finger tight. Overtightening reduce the temperature below 400 F. 300 psig. If pressures in excess of 300 can damage the diaphragm. Make sure the water does not enter psig are used, the protector caps and The diaphragm and O-ring can be the open charge port in the 5781 or plugs should be installed lubricated with refrigerant oil prior to 5783 half. installing the protector caps or plugs as added assurance of proper lubrication when connected at unit installation. Male-Half Installation Procedure Male half (5782) should be mounted with the hex on the inside of the unit held in place with the appropriate mounting flange. Sheet metal opening, screw hole diameter, and mounting bolt circle dimensions are included in the chart below. Recommended oupling oupling Sheet Metal Flange Mounting olt Screw Hole Size Opening ircle iameter 5782-Size-6 3/4" Size-6 3/4" Size-8 15/16" F Size /16" F Size /16" F Size /8" Size /8" Size /16" F Size /16" F ll dimensions in inches. 97

25 Installation and Reconnection Instructions 5700 Series One-Shot rass Installation Instructions Step 1 Step 2 raze coupling to clean copper tubing. Install plastic dust plug. Step 3 pply refrigeration oil to the diaphragm and threads of the couplings on the indoor unit. Step 4 onnect the line set couplings finger tight. o not use a wrench. The O-ring will seal. Step 5 Repeat steps 3 and 4 on the outdoor unit. Step 6 Evacuate and charge the line set per the manufacturer's instructions. Retighten the charge port cap. Step 7 Tighten all four coupling connections with a wrench until seated or a definite resistance is felt. Mark a line on the swivel nut and unit. Using the line as a guide, tighten an additional 1/4 turn. Step 8 Leak check the braze and coupling joints. Follow the manufacturer's instructions for start up. Reconnection Instructions Note: The O-ring is only an intermediate seal during the initial connection of a precharged unit/line set combination. The O-ring is only used for sealing between the time the diaphragm is pierced and the final metal-to-metal seal is made. The final leak-proof seal is a metal-to-metal connection made between the male and female coupling bodies. Step 1 Upon disconnection, remove O-ring. Step 2 If O-ring is missing from groove, insure O-ring is not lodged inside coupling halves and reconnect without O-ring. Step 3 Route the suction line and liquid line between the indoor and outdoor unit. Step 4 Remove protector caps and plugs. Step 5 arefully wipe coupling seats and threaded surfaces with a clean cloth, to prevent the inclusion of dirt or any foreign material in the system. Step 6 Lubricate male half diaphragm and synthetic rubber seal with system-compatible refrigerant oil. coupling halves together by hand to insure proper mating of threads. Use proper size wrenches (on coupling body hex and on union nut) and tighten until coupling bodies sea" or a definite resistance is felt. Step 7 Using a marker, mark a line lengthwise from the coupling union nut to the bulkhead. Then tighten an additional 1/4 turn; the misalignment of the line will show the amount the coupling has been tightened. This final 1/4 turn is necessary to insure the formation of a leakproof joint. If a torque wrench is used, the following torque values are recommended: oupling Size Ft/Lbs

26 ccessories and Ordering Information 5700 Series One-Shot rass Order Options harging Port ap Mounting Flange Female oupling Half Male oupling Half asic oupling Size O.. Tube Size Female oupling Half without harging Port (Includes Plug) Female oupling Half with harging Valve Port less ap and ore (Includes Plug) Male oupling Half with Protector ap less Mounting Flange Male oupling Half with harging Valve Port less ap and ore (Includes Plug) Mounting Flanges for 5782 Only olt Hole ia (#10 Screw) olt Hole Port (#14 Screw) harging Port ap harging Valve ore -6 1/ / / / F / F / F / F F / F F / F F / / / / / F F / F F / F F

27 Technical Information R04 Series ual-line onnectire R04 Series ual-line onnectire Parker s R04 ual-line onnectire are used in fluid-transfer applications for easy maintenance on refrigeration and air conditioning systems. pplications can also include portable air conditioners, split refrigeration systems, and mini-split air conditioning & heat pump systems up to 2-tons. pplication Split refrigeration systems Mini-split air conditioning and heat pump systems up to 2-tons Portable air conditioners ase Product R & Male oupling R , , & Female oupling Features and enefits Simultaneously and quickly connects both liquid and vapor lines without the use of tools. Self-sealing upon disconnection maintains minimum inclusion of air and loss of fluid. rass coupling provides corrosion resistance. opper-sweat connections provide basic ends for brazing and eliminate the need for flux, simplifying the installation process. Panel mounting options are available for the unique needs of a unit. Specifications oupling Size -6 Maximum Operating Pressure bar (psi) Minimum urst Pressure bar (psi) Vacuum Microns 50 ir Inclusion Per. Valve (cc. max.) Operating Temperature Range ( F) R22 onnected Leakage/Effusion Rating 27.6 (400) (2000) to +121 (-40 F to +250 F) <0.1 oz./yr. Reusable onnections >1000 How it Works E Liquid Line (High Pressure) Liquid or capillary lines. Vapor Line (Low Pressure) Flexible, stainless steel line withcopper tube end for easy factory installation. over Flexible protective sleeve. ondensate Flexible condensate line for water drainage. E Electrical Wiring harnesses custom-made to your exact specifications. Twin PV chamber houses flexible liquid line(s), vapor line, electrical line, and water lines for easy routing and line installation. 100

28 imensions & Installation Instructions R04 Series ual-line onnectire imension ata Installation Instructions To onnect: Step 1 Ensure that the handle on the female coupling is in a reclined position away from the mating male coupling Step 2 Retract the Release Sleeve on Female oupling and insert the mating male coupling, located on the outside unit. Step 3 Release the Release Sleeve to the lock the male coupling into places To isconnect: Step 1 Shut down the / unit and unplug the electrical power cord from the wall outlet. Step 2 Wait five minutes for the line pressure between the indoor compressor unit and outdoor condensing unit to equalize. Step 3 Pull the female coupling handle up and toward the female coupling to the full back position. Step 4 Fold the female coupling handle towards the male coupling half and push until the handle seals behind the Release Sleeve and flat against the entire coupling assembly. Step 5 lines. onnect the auxiliary electrical and condenser Step 6 onnect the electrical power cord from the / unit into the appropriate electrical wall outlet and start the / unit. Step 4 Retract the Release Sleeve on the Female oupling to release the male coupling half from the female half. Step 5 lines. isconnect the auxiliary electrical and condenser Step 6 The indoor compressor unit can now be moved to another location. 101

29 Options R04 Series ual-line onnectire Female Mounting Option Protective Transition oot Male Half Protective ap for Male Half Female Half Protective Plug for Female Half 102

30 Technical Information R01 Series utomotive R134 Process oupling R01 Series utomotive R134 Process oupling Parker s R01 utomotive Process oupling provides easy evacuating and charging of HF-134a mobile air conditioning systems. pplication Evacuating and charging of HF-134a air conditioning systems ase Product R Lowside field service coupling R Highside field service coupling *See the following page for brass and plated part numbers and configurations. Features and enefits Safety feature prevents coupling from flowing unless connected to service port. rass coupling, with or without plating, provides corrosion resistance. Red anodized knob on the high side and blue anodized knob on the low side, along with distinct sizes, assist in preventing cross-contamination between sections of the system. gency pprovals R01 UL recognized; File No. S2709 U.S. Patent No. RE34,781 Vacuum ompression Micron Level Parker Process oupling Vacuum ompression 2-1/2 Ton Split System Service Port with ore Time (Minutes) With flow equal to a 3/8" tube, Parker process couplings evacuate refrigerant in one-sixth of the time of current service ports. onnection and ctuation R01002 & R isconnected System Side Part No. Low Side R High Side R = Flow Path 2. onnected 3. Service Port Open 4. Service Port losed 103

31 imensions R01 Series utomotive R134 Process oupling R Service oupling ssembly Low Side, R134a 1.75 Open Position M14X1.5 6H 1.08 Ref 1.23 Ø 1.31 Ref Ø 1.25 Ref R Service oupling ssembly High Side, R134a 1.71 Ref Open Position 1.05 Ref M14X1.5 6H 1.23 Ø 1.31 Ref Ø 1.25 Ref Finish Side Port System Side Plated 14 mm Female Low Side R Plated 14 mm Female High Side R Plated 5/8" - 18 Male Low Side R Plated 5/8" - 18 Male High Side R Plated 7/16" - 20 Male Low Side R Plated 7/16" - 20 Male High Side R Finish Side Port System Side rass 14 mm Female Low Side R rass 14 mm Female High Side R rass 7/16" - 20 Male Low Side R rass 7/16" - 20 Male High Side R