HYDRO-HOT PARTS MANUAL
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- Myrtle George
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1 Parts Manual Model Numbers HHE E HHE M (SN: to...)
2 Contents HHE E - 12VDC (w/engine Preheat) Pages: Diesel Burner Parts 1 thru 3 Electrical Components, Internal 4 Heating Zone Plumbing 5 Stir Pump Plumbing 6 Domestic Water Plumbing 7 Engine Preheat Plumbing 8 Diesel Burner & Fuel Lines 9 Electronic Controller and Switch Panel 10 Miscellaneous Parts 11 HHE M - 12VDC (w/motoraide) TABLES Diesel Burner Parts 1 thru 3 Electrical Components, Internal 4 Heating Zone Plumbing 5 Stir Pump Plumbing 6 Domestic Water Plumbing 7 Diesel Burner & Fuel Lines 8 Electronic Controller and Switch Panel 12 Miscellaneous Parts 11 Alphabetical Parts List 13
3 Diesel Burner Parts WPX Controller, Diesel Burner, 12 VDC 3 WPX Bracket, Controller Mounting 4 WPX Screw, Coil Mounting 5 WPX Coil, Ignition, 12 VDC 6 WPX Boot, Ignition Wire 7 WPX Wire, Ignition 8 WPX Boot, Ignition Wire, ELbow 10 WPX Shutter, Combustion Air Intake 11 WPX Screw, Protection Housing 12 WPX Washer, Star, Protection Housing 14 WPX Housing, Protection, Motor 22 WPX Screw, Flange, Blower Housing 24 WPX A Plate, Motor Mounting 25 WPX Screw, Motor Plate 26 WPX Washer, Star, Motor Plate 27 WPX Motor, Combustion Air/Fuel Pump, 12 VDC 28 WPX Coupling, Half, 6mm Page 1
4 Diesel Burner Parts, continued HYDRO-HOT PARTS MANUAL WPX Harness, C-Plug 38 WPX Screw, Blower Housing 39 WPX Washer, Lock, Blower Housing 40 WPX Housing, Blower, Half 41 WPX Blower, Wheel, w/shaft 42 WPX Bearing, Blower, Kit 43 WPX O-Ring, Blower Housing 44 WPX A Housing, Blower, Main 45 WPX Grommet, Blower Housing, Left 46 WPX Grommet, Blower Housing, Right Page 2
5 Diesel Burner Parts, continued HYDRO-HOT PARTS MANUAL WPX Valve, Fuel Solenoid, 12 VDC 51 WPX Valve, Fuel Solenoid, Kit 52 WPX O-Ring, Fuel Solenoid Valve 53 WPX Bolt, Electrode 54 WPX Washer, Lock, Electrode 55 WPX Clamp, Electrode 56 WPX Electrode, Ignition 58 WPX Screw, Flame Sensor 59 WPX A Sensor, Flame 60 WPX Clip, Retaining, Photo Disc 61 WPX A Disc, Photo 62 WPX A Pump, Fuel, Kit 65 WPX A Tube, Fuel, w/fittings (High Pressure) 66 WPX Bolt, Banjo 67 WPX Gasket, Copper 45 WPX Grommet, Blower Housing, Left (shown in Diesel Burner Parts) 46 WPX Grommet, Blower Housing, Right (shown in Diesel Burner Parts) 68 WPX Tube, Fuel, Banjo, Supply 69 WPX Tube, Fuel, Banjo, Return 70 WPX Screw, Fuel Pump 71 WPX Washer, Lock, Fuel Pump 72 WPX A Nozzle, Fuel, 0.35 GPH 73 WPX Manifold, Nozzle, Brass 74 WPX Screw, Manifold 75 WPX Plate, Manifold 76 WPX Gear, Fuel Pump, Nylon 77 WPX Snap Ring, Gear Page 3
6 Electrical Components, Internal ELE Switch, Float 97 ELE Thermostat, Control 98 ELE-ASY-200 Thermostat, High-Limit, 120VAC 99 ELE-HLT-222 Thermostat, High Limit, 12VDC 100 HDX Cover, Relay, Plastic 101 ELX Relay, Solid State 102 SME-C Cover, Access, Junction Box 103 ELX-2E7-540 Element, Heating, 120 VAC, 1650 Watts 104 ELX Meter, Hour, Quartz Page 4
7 Heating Zone Plumbing PLX Fitting, Bulkhead, 3/4 in (M)NPST x 1/2 in (F) NPT, Brass 112 PLX Fitting, Nipple,1/2 in (M)NPT, Brass 113 PLX-2A1-300 Valve, Check, 1/2 in (F)NPT, Brass 114 PLX Elbow, 45 degree, 1/2 in (M)NPT x 1/2 in Hose Barb 115 PLX-DW1-140 Clamp, Hose PLX-DW1-130 Clamp, Hose PLE-TUB-105 Hose, Heater, 1/2 in x 9 in PLE Hose, Heater, 1/2 in x 9 in PLE-TUB-104 Hose, Heater, 1/2 in x 8.5 in PLE Hose, Heater, 1/2 in x 8.75 in PLE-GAS-012 Insulator, Mounting, Pumps 119 PLE-TUB-102 Hose, Heater, 1/2 in x 8.5 in PLE Hose, Heater, 1/2 in x 8.75 in PLE-TUB-103 Hose, Heater, 1/2 in x 8.75 in PLE Hose, Heater, 1/2 in x 6.75 in PLE Pump, Circulation, Kit, 12VDC Page 5
8 Stir Pump Plumbing HYDRO-HOT PARTS MANUAL PLX Fitting, 1/2 in PEX x 1/2 in (F)NPT 136 PLE-805-TUB Tube, Pex, 1/2 in x 3 in 137 PLX Valve, Shut-Off, PEX 138 PLX-DW1-140 Clamp, Hose PLX-DW1-130 Clamp, Hose PLE-TUB-101 Hose, Heater, 1/2 in x 5.75 in PLX Hose, Heater, 1/2 in x 5.75 in PLE Pump, Circulation, Stir, 12VDC 143 PLE-TUB-100 Hose, Heater, 1/2 in x in PLE Hose, Heater, 1/2 in x in Page 6
9 Domestic Water Plumbing ELE-LTC-404 Thermostat, Low Temperature Cut-Off, w/clip ELE Thermostat, Low Temperature Cut-Off PLE Fitting, Tee, 1/2 in (M)NPT, Brass 152 PLX Valve, Pressure Relief 153 PLX-0X1-07D Fitting, Tee, 1/2 in (M)NPT x 1/2 in (F)NPT, Brass 154 PLX Fitting, 1/2 in (M)NPT x 1/2 in PEX 155 PLE-803-TUB Tube, PEX, 1/2 in x 2.75 in 156 PLX-803-ELB Fitting, Elbow, 1/2 in, PEX 157 PLE-805-TUB Tube, PEX, 1/2 in x 3 in 159 PLE-806-TUB Tube, PEX, 1/2 in x in 160 PLX-803-FSE Fitting, Elbow, 1/2 in PEX x 1/2 in (F)NPT 161 PLX-99D-90A Fitting, Elbow, 1/2 in (N)NPT, Brass 162 PLX-09P-100 Valve, Tempering Page 7
10 Engine Preheat Plumbing PLE Fitting, 3/4 in x 1/2 in, Reducer, Brass 171 PLX-DW1-140 Clamp, Hose 172 PLE Hose, Heater, 1/2 in x 5.75 in 173 PLX-GAT-700 Hose, Heater, Molded 174 PLE Pump, Circulation, Kit, 12VDC Page 8
11 Diesel Burner and Fuel Lines HYDRO-HOT PARTS MANUAL PLX-CTB-17T Clamp, Hose, Fuel Line 201 FLE-FUL-100 Fitting, Fuel Line, Hose Barb x Compression 204 WPE Burner, Diesel, 12VDC 205 PLX-TP3-PLG Fitting, 1/4 in Plug, Plastic (for product shipping only) 206 PLX Fitting, Bulkhead, 3/4 in (M)NPST x 1/4 in (F)NPT, Brass 207 FLX Fitting, #6 (M)JIC x 1/4 in (M)NPT, Steel 208 FLX Fitting, #6 (F)JIC x 5/16 in Hose Barb, w/ Swivel, Brass 210 FLX-751-CVL Valve, Check, Fuel, 1/4 in (M)NPT, Brass 211 FLX Fitting, #6 (M)JIC x 1/2 in (F)NPT, Steel 212 FLX Line, Fuel 213 PLE-RVS-850 Sleeve, Rubber 214 HDX Clamp, Hose 215 WPX A Chamber, Combustion 216 WPX Gauge, Adjustment, Electrode 217 WPX Bolt, Eye 218 WPX Pin, Eye Bolt 219 WPX Nut, Eye Bolt Page 9
12 VEHICLE SYSTEMS INC. HYDRO-HOT CONTROLLER ELE-PC4-008 KJDSAKLDFLA KFALKDA IAKDAKF A;KL;;;;;L;L;A; A ;AAAAAAAAAAA ADFAAADA AA;LLA; A;A''''''''''A''A A';DFA''''';ADL A;S;LDFLA[ A'''DFFFFFFFF SDAKDFJ; AAKLS;DF A;LKSJD'F A;LDK'LFJKDS' A;D;L;D' A;'DS'';';';SAD KJDSAKLDFLA KFALKDA IAKDAKF A;KL;;;;;L;L;A; A ;AAAAAAAAAAA ADFAAADA AA;LLA; A;A''''''''''A''A A';DFA''''';ADL A;S;LDFLA[ A'''DFFFFFFFF ; TM KADSJF'LA'A AAAAAS;D AAAAADDDFK ALDSSA ALDSKFA' AAAAAAAAAAAA KFALKDA IAKDAKF A ADFAAADA AA;LLA; A;A''''''''''A''A SDAKDFJ; AAKLS;DF A;LKSJD'F A;D;L;D' AAAAAS;D ALDSSA ALDSKFA' KFALKDA IAKDAKF A AA;LLA; A;A''''''''''A''A ; HYDRO-HOT PARTS MANUAL Electronic Controller and Switch Panel ELECTRONIC CONTROLLER Aqua-Hot Hydro-Hot Low Tank-Level Cutoff Electric Heating Low Voltage Heating Status Element Status Reset Heating Zones Status #5 #4 #3 Engine PreHeat Pump Pump #1 250 #2 #1 Pump #2 Pump #3 Low Battery Voltage Fault Low Temp Cutoff Status Diesel-Burner Status Overload Fault Hydro-Hot By Vehicle Systems Diesel Electric Engine Preheat SME-FA4-009 Faceplate, Electronic Controller, Enclosure 251 ELX Plug, Electronic Controller, 20-Position 252 ELX Plug, Electronic Controller, 8-Position 253 SME-EN4-008 Back, Electronic Controller, Enclosure 254 ELE-PC4-008 Controller, Electronic, w/time Delay, 12 VDC 255 ELE-JP3-452 Harness, Control 256 ELE-JP4-221 Harness, B-Plug 257 ELE-ASM-506 Panel, Switch, Assembly, 12VDC 258 ELX Switch, Rocker, w/led Page 10
13 Miscellaneous Parts PLE Tank, Expansion, 3 qt 301 PLX-UM5-007 Clamp, Hose 302 PLX Tube, Overflow, 5/16 in x 6 ft 303 PLE Boot, Rubber, w/flange 304 SME-C Cover, Access 305 PLE-GAS-FLL Gasket, Rubber, Filler Neck 306 PLX Cap, Radiator, 7 lb 307 FLX-R12-TRA Filter, Fuel 308 FLX-120-VS1 Filter, Fuel, Kit LDE LDE-DCL-220 LDE-102-CAU LDE LDE LDE LDX-102-RAR LDX-102-STK LDX-162-8WR LDX-162-BRD LDX-162-MWB LTE-VHS-224 Label, Wire Diagram (not shown) Label, Hydro-Hot (not shown) Label, Caution, Yellow (not shown) Label, Caution, Winterization (not shown) Label, Warning, Propylene Glycol (not shown) Label, Warning, Radiator Cap (not shown) Label, Arrow, Red (not shown) Label, VSI, 1 in x 4 in (not shown) Label, Hot Water (not shown) Label, Out (not shown) Label, Cold Water (not shown) Manual, Owners, HHE E (not shown) Page 11
14 HHE M Hydro- Hot w/motoraide
15 VEHICLE SYSTEMS INC. HYDRO-HOT CONTROLLER ELE-PC4-008 KJDSAKLDFLA KFALKDA IAKDAKF A;KL;;;;;L;L;A; A ;AAAAAAAAAAA ADFAAADA AA;LLA; A;A''''''''''A''A A';DFA''''';ADL A;S;LDFLA[ A'''DFFFFFFFF SDAKDFJ; AAKLS;DF A;LKSJD'F A;LDK'LFJKDS' A;D;L;D' A;'DS'';';';SAD KJDSAKLDFLA KFALKDA IAKDAKF A;KL;;;;;L;L;A; A ;AAAAAAAAAAA ADFAAADA AA;LLA; A;A''''''''''A''A A';DFA''''';ADL A;S;LDFLA[ A'''DFFFFFFFF ; TM KADSJF'LA'A AAAAAS;D AAAAADDDFK ALDSSA ALDSKFA' AAAAAAAAAAAA KFALKDA IAKDAKF A ADFAAADA AA;LLA; A;A''''''''''A''A SDAKDFJ; AAKLS;DF A;LKSJD'F A;D;L;D' AAAAAS;D ALDSSA ALDSKFA' KFALKDA IAKDAKF A AA;LLA; A;A''''''''''A''A ; HYDRO-HOT PARTS MANUAL Electronic Controller and Switch Panel ELECTRONIC CONTROLLER Aqua-Hot Hydro-Hot Low Tank-Level Cutoff Electric Heating Low Voltage Heating Status Element Status Reset Heating Zones Status #5 #4 #3 Engine PreHeat Pump Pump #1 340 #2 #1 Pump #2 Pump #3 Low Battery Voltage Fault Low Temp Cutoff Status Diesel-Burner Status Overload Fault Aqua-Hot By Vehicle Systems Diesel Electric Engine Preheat SME-FA4-009 Faceplate, Electronic Controller, Enclosure 341 ELX Plug, Electronic Controller, 20-Position 342 ELX Plug, Electronic Controller, 8-Position 343 SME-EN4-008 Back, Electronic Controller, Enclosure 344 ELE-PC4-008 Controller, Electronic, w/time Delay, 12 VDC 345 ELE-JP3-452 Harness, Control 346 ELE-JP4-221 Harness, B-Plug 347 ELE-ASM-506 Panel, Switch, Assembly, 12VDC 348 ELX Switch, Rocker, w/led 349 ELX Blank Insert, Switch Page 12
16 Alphabetical Parts List Description HYDRO-HOT PARTS MANUAL Page No. Back, Electronic Controller, Enclosure 12 Back, Electronic Controller, Enclosure 10 Bearing, Blower, Kit 2 Blank Insert, Switch 12 Blower, Wheel, w/shaft 2 Bolt, Banjo 3 Bolt, Electrode 3 Bolt, Eye 9 Boot, Ignition Wire 1 Boot, Ignition Wire, ELbow 1 Boot, Rubber, w/flange 11 Bracket, Controller Mounting 1 Burner, Diesel, 12VDC 9 Cap, Radiator, 7 lb 11 Chamber, Combustion 9 Clamp, Electrode 3 Clamp, Hose 5 Clamp, Hose 5 Clamp, Hose 6 Clamp, Hose 6 Clamp, Hose 11 Clamp, Hose 8 Clamp, Hose 9 Clamp, Hose, Fuel Line 9 Clip, Retaining, Photo Disc 3 Coil, Ignition, 12 VDC 1 Controller, Diesel Burner, 12 VDC 1 Controller, Electronic, w/time Delay, 12 VDC 12 Controller, Electronic, w/time Delay, 12 VDC 10 Coupling, Half, 6mm 1 Cover, Access 11 Cover, Access, Junction Box 4 Cover, Relay, Plastic 4 Disc, Photo 3 Elbow, 45 degree, 1/2 in (M)NPT x 1/2 in Hose Barb 5 Electrode, Ignition 3 Element, Heating, 120 VAC, 1650 Watts 4 Faceplate, Electronic Controller, Enclosure 12 Faceplate, Electronic Controller, Enclosure 10 Filter, Fuel 11 Filter, Fuel, Kit 11 Fitting, #6 (F)JIC x 5/16 in Hose Barb, w/ Swivel, Brass 9 Fitting, #6 (M)JIC x 1/2 in (F)NPT, Steel 9 Fitting, #6 (M)JIC x 1/4 in (M)NPT, Steel 9 Fitting, 1/2 in (M)NPT x 1/2 in PEX 7 Fitting, 1/2 in PEX x 1/2 in (F)NPT 6 Fitting, 1/4 in Plug, Plastic (shipping only) 9 Fitting, 3/4 in x 1/2 in, Reducer, Brass 8 Fitting, Bulkhead, 3/4 in (M)NPST x 1/2 in (F) NPT, Brass 5 Fitting, Bulkhead, 3/4 in (M)NPST x 1/4 in (F)NPT, Brass 9 Fitting, Elbow, 1/2 in (N)NPT, Brass 7 Fitting, Elbow, 1/2 in PEX x 1/2 (F)NPT 7 Fitting, Elbow, 1/2 in, PEX 7 Page 13
17 Alphabetical Parts List Description Page No. Fitting, Fuel Line, Hose Barb x Compression 9 Fitting, Nipple,1/2 in (M) NPT, Brass 5 Fitting, Tee, 1/2 in (M)NPT x 1/2 in (F)NPT, Brass 7 Fitting, Tee, 1/2 in (M)NPT, Brass 7 Gasket, Copper 3 Gasket, Rubber, Filler Neck 11 Gauge, Adjustment, Electrode (not shown) 9 Gear, Fuel Pump, Nylon 3 Grommet, Blower Housing, Right 2 Grommet, Blower Housing, Left 2 Grommet, Blower Housing, Left (shown in Diesel Burner Parts) 3 Grommet, Blower Housing, Right (shown in Diesel Burner Parts) 3 Harness, B-Plug 12 Harness, B-Plug 10 Harness, Control 12 Harness, Control 10 Harness, C-Plug 2 Hose, Heater, 1/2 in x in 6 Hose, Heater, 1/2 in x in 6 Hose, Heater, 1/2 in x 5.75 in 6 Hose, Heater, 1/2 in x 5.75 in 6 Hose, Heater, 1/2 in x 5.75 in 8 Hose, Heater, 1/2 in x 6.75 in 5 Hose, Heater, 1/2 in x 8.5 in 5 Hose, Heater, 1/2 in x 8.5 in 5 Hose, Heater, 1/2 in x 8.75 in 5 Hose, Heater, 1/2 in x 8.75 in 5 Hose, Heater, 1/2 in x 8.75 in 5 Hose, Heater, 1/2 in x 9 in 5 Hose, Heater, 1/2 in x 9 in 5 Hose, Heater, Molded 8 Housing, Blower, Half 2 Housing, Blower, Main 2 Housing, Protection, Motor 1 Insulator, Mounting, Pumps 5 Label, Arrow, Red (not shown) 11 Label, Caution, Winterization (not shown) 11 Label, Caution, Yellow (not shown) 11 Label, Cold Water (not shown) 11 Label, Hot Water (not shown) 11 Label, Hydro-Hot (not shown) 11 Label, Out (not shown) 11 Label, VSI, 1 in x 4 in (not shown) 11 Label, Warning, Propylene Glycol (not shown) 11 Label, Warning, Radiator Cap (not shown) 11 Label, Wire Diagram (not shown) 11 Line, Fuel 9 Manifold, Nozzle, Brass 3 Manual, Owners, HHE E (not shown) 11 Meter, Hour, Quartz 4 Motor, Combustion Air/Fuel Pump, 12 VDC 1 Nozzle, Fuel, 0.35 GPH 3 Page 14
18 Alphabetical Parts List Description Page No. Nut, Eye Bolt 9 O-Ring, Blower Housing 2 O-Ring, Fuel Solenoid Valve 3 Panel, Switch, Assembly, 12VDC 12 Panel, Switch, Assembly, 12VDC 10 Pin, Eye Bolt 9 Plate, Manifold 3 Plate, Motor Mounting 1 Plug, Electronic Controller, 20-Position 12 Plug, Electronic Controller, 20-Position 10 Plug, Electronic Controller, 8-Position 12 Plug, Electronic Controller, 8-Position 10 Pump, Circulation, Kit, 12VDC 5 Pump, Circulation, Kit, 12VDC 8 Pump, Circulation, Stir, 12VDC 6 Pump, Fuel, Kit 3 Relay, Solid State 4 Screw, Blower Housing 2 Screw, Coil Mounting 1 Screw, Flame Sensor 3 Screw, Flange, Blower Housing 1 Screw, Fuel Pump 3 Screw, Manifold 3 Screw, Motor Plate 1 Screw, Protection Housing 1 Sensor, Flame 3 Shutter, Combustion Air Intake 1 Sleeve, Rubber 9 Snap Ring, Gear 3 Switch, Float 4 Switch, Rocker, w/led 12 Switch, Rocker, w/led 10 Tank, Expansion, 3 qt 11 Thermostat, Control 4 Thermostat, High Limit, 12VDC 4 Thermostat, High-Limit, 120VAC 4 Thermostat, Low Temperature Cut-Off 7 Thermostat, Low Temperature Cut-Off, w/clip 7 Tube, Fuel, Banjo, Return 3 Tube, Fuel, Banjo, Supply 3 Tube, Fuel, w/fittings (High Pressure) 3 Tube, Overflow 5/16 in x 6 ft 11 Tube, PEX, 1/2 in x 2.75 in 7 Tube, Pex, 1/2 in x 3 in 6 Tube, PEX, 1/2 in x 3 in 7 Tube, PEX, 1/2 in x in 7 Valve, Check, 1/2 in (F)NPT, Brass 5 Valve, Check, Fuel, 1/4 in (M)NPT, Brass 9 Valve, Fuel Solenoid, 12 VDC 3 Valve, Fuel Solenoid, Kit 3 Valve, Pressure Relief 7 Page 15
19 Alphabetical Parts List Description HYDRO-HOT PARTS MANUAL Valve, Shut-Off, PEX 6 Valve, Tempering 7 Washer, Lock, Blower Housing 2 Washer, Lock, Electrode 3 Washer, Lock, Fuel Pump 3 Washer, Star, Motor Plate 1 Washer, Star, Protection Housing 1 Wire, Ignition 1 Page No. Page 16
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