MAGNUM TK Pri nt ed (Thursday, April 17, 2008) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (April 17, 2008)

Transcription

1 MAGNUM TK Pri nt ed (Thursday, April 17, 2008) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (April 17, 2008) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

2 General Information Tables of Contents This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual. Assemblies and Subassemblies When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that the part(s) is available separately or included in an assembly. GRID NO. 67D6 SWITCH PANEL ASSEMBLY REF PART# DESCRIPTION QTY PANEL - assy, switch PANEL NAMEPLATE - panel GASKET 1 For example: the switch panel nameplate ( ) is available separately, available as part of the switch panel ( ) and with the panel assembly ( ). ABBREVIATIONS A B C D E AC alternating current A/R as required accum accumulator adj adjusting al aluminum alt alternator A or amp.... ampere assy assembly bd board brg bearing brkr breaker brkt bracket C Celsius cw clockwise ccw counterclockwise cam camshaft compr compressor cond condenser conn connecting, connector cyl cylinder def defrost deg degree dehyd dehydrator dia diameter DC direct current disch discharge diff differential EMI Extended Maintenance Interval EEC European Economic Community eng engine The following abbreviations appear in parts manuals E F H I L M N (continued) evap evaporator exch exchanger exp expansion ext external F Farenheit fill fillister fi fuel injection fl flare fpt female pipe thread ft feet ftg fitting hex hexagon hh hexagon head hd head hp horsepower hsg housing id inside diameter in inch (2.54 centimeters) incl includes inj injection int internal int th internal tooth liq liquid lg long mm milimeter mpt male pipe thread mod modulating neg negative No number NS not supplied NSS not sold separately O P R S T U V W os oversized od outside diameter pcb printed circuit board pkg package ph phase pos positive psi pounds per square inch rad radiator rcvr receiver ref reference reg regulator req required rpm revolutions per minute sec second sld solder soc hd socket head sol solenoid spl special sq square ss stainless steel std standard stl steel suct suction sw switch term terminal temp temperature thk thick us undersize vib vibrasorber W watt w/ with w/o without

3 MAGNUM Contents Name Grid Page MAGNUM REFERENCE SHEET U AIR VENT (40 FT CONTAINERS) D RECORDING THERMOMETER - 31 DAY FAHRENHEIT B RECORDING THERMOMETER (OPTION & ) B RECORDING THERMOMETER (OPTION ) B TRANSFORMER GROUP (098024, , , , , , ) G WATER COOLED CONDENSER E AIR VENT (20 FT CONTAINERS) D USDA DOWNLOAD PANEL (CANNON CONNECTORS H HIGH VOLTAGE TRAY A REMOTE MONITOR OPTION ( CSR; CRR; CSR) A GAUGE GROUP (OPTION ) B AFAM MP3000 (OPTION ) H USDA DOWNLOAD PANEL (3-PIN DEUTSCH CONNECTORS) F EVAPORATOR PANELS G DEFROST DRAIN B REFRIGERATION COMPONENTS D CONDENSER FAN GROUP D EVAPORATOR FAN GROUP (MAGNUM 40) D COMPRESSOR GROUP (SERVICE VALVES) E ELECTRICAL COMPONENTS E CONTROL BOX E NAMEPLATES E CONTROL BOX DOOR (MP3000-A w/ RMM) B EVAPORATOR FAN GROUP (THREE FANS) B CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS)..183B REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) B CONDENSER COMPONENTS C DEFROST DRAIN C REFRIGERATION COMPONENTS (SERVICE VALVES) D USDA DOWNLOAD PANEL (4-PIN DEUTSCH CONNECTORS) D AIR VENT (40 FT CONTAINERS) B ELECTRONIC CHART RECORDER G AIR VENT (AFAM MP3000) D DOWNLOAD CABLES E CONDENSER COMPONENTS (11/05 & after) e

4 7U94 MAGNUM REFERENCE SHEET Revised 1/17/08 MAGNUM REFER- ENCE SHEET 7U94 1/17/08 3

5 Revised 1/17/08 MAGNUM REFERENCE SHEET 7U94 B/M DESCRIPTION Date MAGNUM 20 11/ MAGNUM 40 11/ MAGNUM / MAGNUM 40 w/ AFAM+ 11/ MAGNUM 11/ MAGNUM 40 SL 11/ MAGNUM 2/ MAGNUM 2/ MAGNUM 2/ MAGNUM 2/ MAGNUM 2/ MAGNUM 2/06 4

6 180D8 CONDENSER FAN GROUP Revised 1/17/08 CONDENSER FAN GROUP 180D8 1/17/08 5

7 Revised 1/17/08 CONDENSER FAN GROUP 180D8 REF PART# DESCRIPTION QTY COIL - condenser GASKET (10 x 15 mm) A/R SCREW - coil FLATWASHER WASHER (nylon) FAN - condenser (21.6 in, 500 mm dia, 30 deg pitch, 8 blade) MOTOR - condenser fan (0.75 hp) BEARING - shaft end BEARING - opposite end SCREW - motor FLATWASHER LOCKWASHER NUT GRIP - cable GROMMET HARNESS - condenser fan 1 6

8 180D9 EVAPORATOR FAN GROUP (MAGNUM 40) Revised 1/17/08 EVAPORATOR FAN GROUP (MAG- NUM 40) 180D9 1/17/08 7

9 Revised 1/17/08 EVAPORATOR FAN GROUP (MAGNUM 40) 180D9 REF PART# DESCRIPTION QTY HOUSING - evaporator (12 in, 312 mm dia) HOUSING - evaporator (14 in, 355 mm dia fans) BRACKET - motor (left) BRACKET - motor (right) RIVET - housing GROMMET (47 mm) TRIM - edge guard A/R CONNECTOR - harness & sensor FAN - evaporator (14 in, 355 mm dia, ccw, 8 blade) FAN - evaporator (12 in, 312 mm dia, ccw, 6 blade) FAN - evaporator (top air, 14 in, 355 mm dia, cw, 8 blade) 2 8 NSS COIL - evaporator (see Refrigeration Group) SCREW - coil CAP - screw BLOCK - coil HARNESS - evaporator fan (MAGNUM) HARNESS - evaporator fan (MAGNUM SL-40) MOTOR - fan BEARING - shaft end BEARING - opposite end SCREW - motor LOCKWASHER (external tooth) LOCKWASHER FLATWASHER NUTSTRIP NAMEPLATE - Arrow BRACKET - motor SCREW - bracket FLATWASHER LOCKWASHER NUT FILTER - gas sensor GROMMET (37 mm) COVER - tube SCREW - cover WASHER (nylon) FLATWASHER GROMMET BRACKET - sensor SCREW - sensor FLATWASHER WASHER - insulating 2 8

10 180D9 EVAPORATOR FAN GROUP (MAGNUM 40) Revised 1/17/08 9

11 Revised 1/17/08 EVAPORATOR FAN GROUP (MAGNUM 40) 180D9 REF PART# DESCRIPTION QTY NUTSTRIP - bracket SENSOR - gas (O2/CO2) SENSOR - gas (CO2 only) HOSE - sensor (1/4 od x 35 ft lg) A/R GROMMET (22 mm) 1 10

12 183B6 EVAPORATOR FAN GROUP (THREE FANS) Revised 12/17/07 EVAPORATOR FAN GROUP (THR EE FA NS ) 183B6 12/17/07 11

13 Revised 12/17/07 EVAPORATOR FAN GROUP (THREE FANS) 183B6 REF PART# DESCRIPTION QTY MOTOR - fan BEARING - shaft end BEARING - opposite end SCREW - motor (25 mm) SCREW - motor (22 mm) FLATWASHER LOCKWASHER NUT INSERT - threaded FAN - evaporator (10 in, 254 mm dia) BRACKET - motor SCREW - bracket FLATWASHER BRACKET - motor mount BRACKET - motor BRACKET - motor SCREW - bracket GROMMET (47 mm) GROMMET (37 mm) GROMMET (22 mm) KEY - fan COIL - evaporator SCREW - coil LOCKWASHER FLATWASHER CAP - screw BLOCK - coil CONNECTOR - harness NUT HARNESS - evaporator fan CONNECTOR - grip (sensor) COVER - tube SCREW - cover WASHER (nylon) FLATWASHER GROMMET 3 12

14 180D0 REFRIGERATION COMPONENTS Revised 3/23/06 REFRIGERATION COMPONENTS 180D0 3/23/06 13

15 Revised 3/23/06 REFRIGERATION COMPONENTS 180D0 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 180E1) TUBE - valve to coil (units w/ valves) TUBE - flange to coil (units w/ flanges) COIL - condenser SCREW - coil FLATWASHER WASHER TANK - receiver FITTING - high side CAP - fitting TUBE - coil to receiver tank PLUG - fusable TUBE - tank to dehydrator INDICATOR - liquid O-RING DEHYDRATOR (o-ring seal) O-RING HANGER - dehydrator SCREW - hanger FLATWASHER NUT TUBE - filter NUT - filter TUBE - dehydrator to tee TUBE - tee to valve HEAT EXCHANGER - economizer BRACKET - exchanger COVER - exchanger SCREW - cover FLATWASHER NUT TUBE - tee to exchanger TEE (3/8) VALVE - solenoid (vapor injection) COIL - valve TUBE - valve to expansion TUBE - expansion valve to tee VALVE - expansion (economizer) TUBE - liquid injection SHOULDER NUT - o-ring seal 1 14

16 180D0 REFRIGERATION COMPONENTS Revised 3/23/06 15

17 Revised 3/23/06 REFRIGERATION COMPONENTS 180D0 REF PART# DESCRIPTION QTY O-RING TUBE - valve to evaporator COIL - evaporator (14.7/374 wide, MAGNUM) COIL - evaporator (13.0/330 wide, MAGNUM SL-40) COIL - evaporator (11.3/286 wide, MAGNUM SL-20) SCREW (25 mm) FLATWASHER (8.4 mm) FLATWASHER (8.4 mm id) TUBE - coil to valve (units w/ service valves) TUBE - coil to flange (units w/ flanged compressor) 1 30 Not Used FITTING - flare FITTING - low side CAP - charge port (blue) ADAPTER SWITCH - lpco TUBE - suction to valve VALVE - digital TUBE - valve to compressor ADAPTER - compressor CLAMP - suction tube CLAMP - strap SCREW - clamp FLATWASHER CLAMP - tube (3/8) CLAMP - tube (1/2) SPACER (18 mm) SCREW - clamp (65 mm) SCREW - clamp (50 mm) WASHER (nylon) TEE (1/2) TUBE - tee to distributor VALVE - expansion TUBE - equalizer TUBE - equalizer (MAGNUM 20) TUBE - expansion valve to tee TUBE - expansion valve to tee (MAGNUM 20) TUBE - expansion valve to inlet TUBE - expansion valve to inlet (MAGNUM 20) 1 16

18 189D5 REFRIGERATION COMPONENTS (SERVICE VALVES) Revised 5/18/06 REFRIGERATION COMPONENTS (SERVICE VALVES) 189D5 5/18/06 17

19 Revised 5/18/06 REFRIGERATION COMPONENTS (SERVICE VALVES) 189D5 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 180E1) SPACER - compressor TUBE - valve to coil COIL - condenser TUBE - valve to coil ADAPTER - compressor SEAL - teflon fiber TANK - receiver TUBE - receiver to dehydrator TUBE - receiver to condenser CAP - fitting CAP - fitting INDICATOR - liquid O-RING PLUG - fusable NUT - receiver tank WASHER - insulating LOCKWASHER CLAMP - tube SCREW - clamp FLATWASHER NUT TUBE - receiver to dehydrator MASTIC - heat transfer A/R DEHYDRATOR CLAMP - dehydrator SCREW - clamp FLATWASHER WASHER - insulating SCREW - dehydrator FLATWASHER NUT TUBE - filter TUBE - filter to tee TEE TUBE - tee to exchanger HEAT EXCHANGER - economizer INSULATION - heat exchanger TUBE - tee to valve CLAMP - tube SCREW - clamp FLATWASHER 2 18

20 189D5 REFRIGERATION COMPONENTS (SERVICE VALVES) Revised 5/18/06 19

21 Revised 5/18/06 REFRIGERATION COMPONENTS (SERVICE VALVES) 189D5 REF PART# DESCRIPTION QTY SPACER VALVE - solenoid (vapor injection) COIL - valve TUBE - valve to expansion VALVE - expansion (economizer) TUBE - expansion valve to exchanger TUBE - liquid injection SHOULDER NUT - o-ring seal INSULATION - tube (24.5 in lg) INSULATION - tube (19.0 in lg) CLAMP - tube SCREW - clamp NUT TUBE - tx bulb BRACKET - heat exchanger INSULATION - mylar TUBE - suction (before 4/05) TUBE - suction (4/05 & after) INSULATION - tube (42.1 in lg) INSULATION - tube (5.5 in lg) TUBE - suction to ball valve VALVE - ball VALVE (PWM) FITTING - flare FITTING - low side CAP - charge port (blue) ADAPTER SWITCH - lpco O-RING TUBE - heat exchanger to evaporator INSULATION - tube (14.1 in lg) TUBE - exchanger to coil (#2) VALVE - expansion SPACER - clamp CLAMP - valve SCREW - clamp SCREW - dehydrator clamp FLATWASHER NUT TUBE - equalizer TUBE - expansion valve to tee 1 20

22 189D5 REFRIGERATION COMPONENTS (SERVICE VALVES) Revised 5/18/06 21

23 Revised 5/18/06 REFRIGERATION COMPONENTS (SERVICE VALVES) 189D5 REF PART# DESCRIPTION QTY TEE TUBE - tee to distributor COIL - evaporator (14.7/374 wide, see 180D9) COIL - evaporator (13.0/330 wide, MAGNUM SL-40, see 1 183B4) COIL - evaporator (11.3/286 wide, MAGNUM SL-20, see 1 183B6) TRANSDUCER - suction (200 psi) TRANSDUCER - discharge (500 psi) 1 22

24 189B9 REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) Revised 1/17/08 REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) 189B9 1/17/08 23

25 Revised 1/17/08 REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) 189B9 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 180E1) TUBE - valve to coil COIL - condenser TUBE - valve to compressor ADAPTER - compressor SEAL - teflon fiber TUBE (0.500 od x lg cu) TUBE (0.500 od x lg cu) TANK - water cooled condenser (see 154E13) TUBE - condenser to tee VALVE - ball TUBE - valve to dehydrator TUBE - condenser to condenser DEHYDRATOR (o-ring seal) CLAMP - dehydrator SCREW - clamp FLATWASHER NUT TUBE - filter TEE TUBE - tee to exchanger HEAT EXCHANGER - economizer TUBE - tee to valve VALVE - solenoid (vapor injection) COIL - valve TUBE - valve to expansion VALVE - expansion (econimizer) TUBE - expansion valve to exchanger TUBE - liquid injection SHOULDER NUT - o-ring seal TUBE - exchanger to coil (#2) VALVE - expansion SPACER - clamp CLAMP - valve SCREW - clamp TUBE - equalizer TUBE - expansion valve to tee TEE TUBE - tee to distributor COIL - evaporator (14.7/374 wide, see 180D9) 1 24

26 189B9 REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) Revised 1/17/08 25

27 Revised 1/17/08 REFRIGERATION COMPONENTS (WCC, SERVICE VALVES) 189B9 REF PART# DESCRIPTION QTY COIL - evaporator (13.0/330 wide, MAGNUM SL-40, see 1 183B4) COIL - evaporator (11.3/286 wide, MAGNUM SL-20, see 1 183B6) TUBE - suction (before 4/05) TUBE - suction (4/05 & after) ADAPTER SWITCH - lpco TUBE - suction to ball valve VALVE - ball VALVE (PWM) O-RING BRACKET - heat exchanger SCREW - bracket WASHER - insulating FLATWASHER TUBE - coil to dehydrator (units w/o WCC) TRANSDUCER - suction (200 psi) TRANSDUCER - discharge (500 psi) 1 26

28 180E1 COMPRESSOR GROUP (SERVICE VALVES) Revised 1/17/08 COMPRESSOR GROUP (SERVICE VALVES) 180E1 1/17/08 27

29 Revised 1/17/08 COMPRESSOR GROUP (SERVICE VALVES) 180E1 REF PART# DESCRIPTION QTY COMPRESSOR - scroll OIL - compressor A/R KIT - gasket & grease GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground COVER - terminal box KIT - power cord SCREW - compressor FLATWASHER (12 mm) WASHER - vibration damper SPACER (before 1/03) SPACER (1/03 & after) FLATWASHER (13 mm) NUT SWITCH - hpco SEALER - thread (red) A/R ADAPTER - high side FITTING - highside CAP - fitting SEALER - thread (red) A/R ELBOW - low side FITTING - low side CAP - fitting O-RING - suction SCREW - flange LOCKWASHER GASKET - flange SCREW - discharge valve WASHER - sealing VALVE - discharge KIT - thermistor VALVE - suction PLUG 1 28

30 154E13 WATER COOLED CONDENSER Revised 2/6/06 WATER COOLED CONDENSER 154E13 2/6/06 29

31 Revised 2/6/06 WATER COOLED CONDENSER 154E13 REF PART# DESCRIPTION QTY TANK - water cooled condenser INDICATOR O-RING FITTING - high side CAP - fitting PLUG - fusible SEALER - locking A/R SCREW - tank LOCKWASHER FLATWASHER COUPLING - outlet SEALER - removable A/R CAP - dust cover PLUG - outlet CAP - dust cover TUBE - condenser to filter VALVE - ball TUBE - valve to dehydrator TUBE - condenser to condenser CLAMP - tube SCREW - clamp CLAMP - tube SCREW - clamp FLATWASHER TUBE - stub (1.88 lg) TUBE - stub (2.25 lg) 1 30

32 158B4 GAUGE GROUP (OPTION ) Revised 1/23/06 GAUGE GROUP (OPTION ) 158B4 1/23/06 31

33 Revised 1/23/06 GAUGE GROUP (OPTION ) 158B4 REF PART# DESCRIPTION QTY PLATE - guard (w/ gauge) GASKET - gauge GAUGE - suction pressure SCREW - gauge FLATWASHER WASHER - insulating NUT GASKET - round TUBE - gauge (w/ activator) 1 32

34 180E2 ELECTRICAL COMPONENTS Revised 1/17/08 ELEC TRICAL COMPONENTS 180E2 1/17/08 33

35 Revised 1/17/08 ELECTRICAL COMPONENTS 180E2 REF PART# DESCRIPTION QTY KIT - sensor (universal) A/R HARNESS - evaporator (two fan, see 180D9) HARNESS - evaporator (three fan, see 183B6) BRACKET - power cable (11/4 cable) BRACKET - power cable (10/4 cable) SCREW - bracket LOCKWASHER FLATWASHER WASHER - insulator CABLE - power (19.2 meters, 63 ft, 11/4 ga) CABLE - power (24 meters, 78 ft, 10/4 ga) PLUG - power (Minnekes) PLUG - power (10/4) TERMINAL - pin SWITCH - lpco SPRING - heater HARNESS - sensor (humidity, MPC) MOTOR - condenser fan (see 180D8) BEARING - shaft end BEARING - opposite end HARNESS - condenser fan (see 180D8) MOTOR - evaporator fan (two fan see 180D9, three fan see 183B6) A/R BEARING - shaft end BEARING - opposite end HARNESS - control box HEATER (680W, 2 meter leads) BRACKET - heater (15.4/404 long, MAGNUM) BRACKET - heater (13.6/347 long, MAGNUM SL-40) BRACKET - heater (12.3/313 long, MAGNUM SL-40) BRACKET - heater (13.8/350 long, MAGNUM) BRACKET - heater (12.0 long, MAGNUM SL-40) BRACKET - heater (11.4/290 long, MAGNUM SL-20) SCREW - bracket VALVE - solenoid COIL - valve THERMOSTAT - defrost termination SCREW - thermostat COMPRESSOR - scroll (see 180E1) 1 19 NSS BOX - control (see 158A3) CABLE - compressor SWITCH - hpco 1 34

36 180E2 ELECTRICAL COMPONENTS Revised 1/17/08 35

37 Revised 1/17/08 ELECTRICAL COMPONENTS 180E2 REF PART# DESCRIPTION QTY VALVE - digital SENSOR - humidity 1 24 NSS PANEL - USDA receptacle (see 173B1) 1 NSS PANEL - USDA receptacle (see 183B3, SL-40 & 20) KIT - thermistor CONNECTOR - liquid tite TRANSDUCER - suction (200 psi) TRANSDUCER - discharge (200 psi) 1 36

38 180E3 CONTROL BOX Revised 1/17/08 CONTROL BOX 180E3 1/17/08 37

39 Revised 1/17/08 CONTROL BOX 180E3 REF PART# DESCRIPTION QTY BRACKET - diagram RIVET - bracket BRACKET (w/ receptacle) NUT - speed SCREW - bracket WASHER - insulating (nylon) BOARD - relay (MP3000 A) BOARD - relay (reman, MP3000 A) RELAY - power (K ) CLIP - relay FUSE (20A) HOLDER - fuse SCREW - relay board CABLE - retriever plug (Deutsch, see download panel grid) CABLE - retriever plug (Cannon, see download panel grid) RIVET - plug CAP - plug CHAIN - cap HINGE - cover SCREW - hinge INSULATOR FLATWASHER LOCKWASHER NUT PLUG - seal NAMEPLATE - Caution NAMEPLATE - On/Off CONNECTOR - liquid tite FITTING - harness FITTING - harness SWITCH - On/Off (unit & cond fan) BOOT - switch CONNECTOR - plug (2 pin, short circuit) BLOCK - terminal (4 pole) BLOCK - terminal (5 pole) BLOCK - terminal (8 pole) BLOCK - terminal (12 pole) BLOCK - terminal (14 pole) BLOCK - terminal (18 pole) 1 18 NSS DOOR - controller (see 183B5 & 188E8) BATTERY (12V, 1.9 AH) SCREW - battery 1 38

40 180E3 CONTROL BOX Revised 1/17/08 39

41 Revised 1/17/08 CONTROL BOX 180E3 REF PART# DESCRIPTION QTY FLATWASHER NUT GASKET - cover GROMMET BOX - control SCREW - control box FLATWASHER WASHER - insulator GROMMET 3 24 NSS TRAY - high voltage (see 158A1) CABLE - battery CONNECTOR (7 pin) CONNECTOR (2 pin) RAIL - terminal block SCREW - rail FLATWASHER WASHER - insulator NUT TERMINAL - stop clip PLATE - end terminal BLOCK - terminal CONNECTOR - cross FUSE (7.5 amp) BRACKET - battery RIVET - bracket 1 40

42 158A1 HIGH VOLTAGE TRAY Revised 1/17/08 HIGH VOLTAGE TRAY 158A1 1/17/08 41

43 Revised 1/17/08 HIGH VOLTAGE TRAY 158A1 REF PART# DESCRIPTION QTY PLATE - bottom SCREW - plate to box WASHER - insulator FLATWASHER LOCKWASHER NUT BREAKER - circuit (25 amp) CONTACTOR (CI 25) TRANSFORMER SCREW - transformer RAIL - din (60 mm) RAIL - din (125 mm) SCREW (pan hd) LOCKWASHER INTERLOCK CONTACTOR - auxiliary (4 pin remote option, see 158A5) 2 42

44 183B5 CONTROL BOX DOOR (MP3000-A w/ RMM) Revised 1/17/08 CONTROL BOX DOOR (MP3000-A w/ RMM) 183B5 1/17/08 43

45 Revised 1/17/08 CONTROL BOX DOOR (MP3000-A w/ RMM) 183B5 REF PART# DESCRIPTION QTY DOOR - control box (complete, includes 1 thru 6, 8, 9, 10 & 13) DOOR - control box KEYPAD (MP3000) HINGE - door SCREW - hinge WASHER (nylon) WASHER NUT INSULATOR - hinge RETAINER - screw SCREW - door (knurled) SCREW - door (Phillips) CONTROLLER (MP3000-A) CONTROLLER (REMAN, MP3000-A) FUSE (2 amp) DISPLAY - controller BATTERY - lithium NUT - controller LOCKWASHER WASHER - insulating (nylon) CABLE - connecting (25 pin, No. 1 & 3) CABLE - connecting (RMM, option , ) ADAPTER - push-on NUT NAMEPLATE - Warning, Power Off NAMEPLATE - Phase Select CABLE - connecting (No. 2) MODEM (RMM, option , ) MODEM (MPC , ) CONNECTOR (7 pin) GASKET - controller 1 44

46 226E2 DOWNLOAD CABLES Revised 2/12/08 DOWNLOAD CABLES 226E2 2/12/08 45

47 Revised 2/12/08 DOWNLOAD CABLES 226E2 REF PART# DESCRIPTION QTY CAP - dust (5-pin Deutsch) CHAIN - cap CABLE - data (5-pin Deutsch to 15-pin D connectors) CABLE - data (5-pin Cannon bayonet to 15-pin D connectors) CABLE - data (5-pin Cannon threaded to 15-pin D connectors) CABLE - data (15-pin D unit connector, 9-pin D PC connector, 1 20 ft) CABLE - data (15-pin D unit connector, 9-pin D PC connector, 1 50 ft) ADAPTER - 9-pin D PC connector to USB 1 5 N/A ADAPTER - 9-pin D PC connector to PC card (see service 1 bulletin C061) CABLE - data download CAP - dust (5-pin cannon) 1 46

48 148G2 TRANSFORMER GROUP (098024, , , , , , ) Revised 1/21/08 TRANSFORMER GROUP (098024, , , , , , ) 148G2 1/21/08 47

49 Revised 1/21/08 TRANSFORMER GROUP (098024, , , , , , ) 148G2 REF PART# DESCRIPTION QTY TRANSFORMER RECEPTACLE - power (32 amp, 440V) SCREW - receptacle LOCKWASHER FLATWASHER CONNECTOR - grip NUT - connector CABLE - power (69 ft) INSULATOR SCREW - transformer SCREW - transformer FLATWASHER LOCKWASHER BRACKET - cable restraint (current units) SCREW - cable FLATWASHER NUT SCREW - bracket FLATWASHER LOCKWASHER BRACKET - cable (early units) SCREW - bracket FLATWASHER NUT PLUG - power (50 amp) PLUG - power (60 amp, orange) PLUG - power (50 amp, blue) BUSHING - plug 1 48

50 147B8 RECORDING THERMOMETER (OPTION & ) Revised 1/21/08 RECORDING THERMOMETER (OPTION & ) 147B8 1/21/08 49

51 Revised 1/21/08 RECORDING THERMOMETER (OPTION & ) 147B8 REF PART# DESCRIPTION QTY THERMOMETER - recording (31 day, Partlow, , see 1 147B2) THERMOMETER - recording (31 day, Saginomiya, battery, , see 147B9) THERMOMETER - recording (31 day, Saginomiya, AC power, , see 147B9) SCREW - recorder LOCKWASHER FLATWASHER BOX - recorder SCREW - box FLATWASHER WASHER (nylon) PLATE - box (bottom) SCREW - plate FLATWASHER LOCKWASHER NUT GROMMET GUIDE - latch SCREW - guide (12 mm) SCREW - guide (25 mm) FLATWASHER LOCKWASHER WASHER - insulating (nylon) NUT LATCH - cover RIVET - latch BRACKET - latch SCREW - bracket FLATWASHER LOCKWASHER NUT COVER - recorder (incl items 15, 16 & 17) PLATE - keeper RIVET - plate WINDOW GASKET - cover HINGE SET - left HINGE - right (w/ pin) HINGE - right (w/o pin) HINGE - left (w/ pin) 1 50

52 147B8 RECORDING THERMOMETER (OPTION & ) Revised 1/21/08 51

53 Revised 1/21/08 RECORDING THERMOMETER (OPTION & ) 147B8 REF PART# DESCRIPTION QTY HINGE - left (w/o pin) SCREW - hinge FLATWASHER LOCKWASHER HINGE SET - right CHART (31 day, -20 to +80 F, box of 50) CHART (31 day, -30 to +25 C, box of 50) CHART (31 day, -25 to +25 C, box of 50) 1 52

54 147B2 RECORDING THERMOMETER - 31 DAY FAHRENHEIT Revised 1/21/08 RECORDING THERMOMETER - 31 DAY FAHREN- HEIT 147B2 1/21/08 53

55 Revised 1/21/08 RECORDING THERMOMETER - 31 DAY FAHRENHEIT 147B2 REF PART# DESCRIPTION QTY THERMOMETER (31 day, F) ELEMENT - thermo (1/2 od, 7.5 in lg bulb, 10 ft capillary) ELEMENT - thermo (3/8 od, 14 in lg bulb, 10 ft capillary) ROD - push O-RING MECHANISM DRIVE - chart (31 day) NUT, CLIP & CORD PLATEN KEY - winding KIT - stylus CHART (31 day, -20 to +85 Fahrenheit, box of 50) 1 54

56 147B9 RECORDING THERMOMETER (OPTION ) Revised 2/12/08 RECORDING THERMOMETER (OPTION ) 147B9 2/12/08 55

57 Revised 2/12/08 RECORDING THERMOMETER (OPTION ) 147B9 REF PART# DESCRIPTION QTY THERMOMETER - recording (Saginomiya, 31 day battery) THERMOMETER - recording (Saginomiya, 31 day, AC power) ELEMENT INDICATOR - volt TIMER PLATE - recorder NUT - chart ARM - pen lift CHART (31 day, -20 to +85 Fahrenheit, box of 50) CHART (31 day, -30 to +25 C, box of 50) CHART (31 day, -25 to +25 C, box of 50) 1 56

58 212G9 ELECTRONIC CHART RECORDER Revised 3/21/06 ELEC TRONIC CHART RECORDER 212G9 3/21/06 57

59 Revised 3/21/06 ELECTRONIC CHART RECORDER 212G9 REF PART# DESCRIPTION QTY THERMOMETER - recording (31 day) SCREW - recorder LOCKWASHER FLATWASHER BOX - recorder SCREW - box FLATWASHER WASHER - insulating PLATE - box (bottom) BRACKET - latch SCREW - plate FLATWASHER LOCKWASHER NUT GUIDE - latch SCREW - guide (30 mm) SCREW - guide (16 mm) FLATWASHER LOCKWASHER WASHER - insulating NUT LATCH - cover RIVET - latch GROMMET NUT COVER - recorder PLATE - keeper RIVET - plate WINDOW GASKET - cover HINGE - right (w/ pin) HINGE - right (w/o pin) HINGE - left (w/ pin) HINGE - left (w/o pin) SCREW - hinge FLATWASHER LOCKWASHER CHART - thermometer (31 day) 1 58

60 158A5 REMOTE MONITOR OPTION ( CSR; CRR; CSR) Revised 2/25/04 REMOTE MONI- TOR OPTION ( CSR; CRR; CSR) 158A5 2/25/04 59

61 Revised 2/25/04 REMOTE MONITOR OPTION ( CSR; CRR; CSR) 158A5 REF PART# DESCRIPTION QTY HARNESS - remote monitor RECEPTACLE (4 pin) RIVET - receptacle CAP - plug RIVET - cap CONTACTOR - auxiliary (CSR units) 2 60

62 157H2 USDA DOWNLOAD PANEL (CANNON CONNECTORS Revised 1/18/08 USDA DOWN- LOAD PANEL (CANNON CON- NECTORS 157H2 1/18/08 61

63 Revised 1/18/08 USDA DOWNLOAD PANEL (CANNON CONNECTORS 157H2 REF PART# DESCRIPTION QTY PANEL - USDA, assembly PANEL - USDA receptacle CONNECTOR (12 pin) RECEPTACLE (5 pin, cannon, bayonet) RECEPTACLE (4 pin, cannon, bayonet) RIVET - receptacle CAP - receptacle RIVET - cap CAP - plug RIVET - panel SENSOR - PT100 (4 pin, cannon, bayonet) CABLE & PLUG - retriever (cannon threaded) 1 62

64 160F3 USDA DOWNLOAD PANEL (3-PIN DEUTSCH CONNECTORS) Revised 1/18/08 USDA DOWN- LOAD PANEL (3- PIN DEUTSCH CONNECTORS) 160F3 1/18/08 63

65 Revised 1/18/08 USDA DOWNLOAD PANEL (3-PIN DEUTSCH CONNECTORS) 160F3 REF PART# DESCRIPTION QTY PANEL - USDA receptacle (before 4/00) PANEL - USDA receptacle (4/00 & after) RIVET - panel CAP - dust CHAIN - cap CAP - dust RIVET - cap RECEPTACLE (3 pin, Deutsch) RIVET - connector RECEPTACLE (5 pin, Deutsch) PLUG - spare hole CONNECTOR - plug (12 pin) NAMEPLATE - data download USDA SENSOR (3 pin, Deutsch, 14 m, NTC) CABLE & PLUG - retreiver (Deutsch) 1 64

66 189D7 USDA DOWNLOAD PANEL (4-PIN DEUTSCH CONNECTORS) Revised 3/1/06 USDA DOWN- LOAD PANEL (4- PIN DEUTSCH CONNECTORS) 189D7 3/1/06 65

67 Revised 3/1/06 USDA DOWNLOAD PANEL (4-PIN DEUTSCH CONNECTORS) 189D7 REF PART# DESCRIPTION QTY PANEL - USDA receptacle RIVET - panel CAP - dust CHAIN - cap CAP - dust RIVET - cap RECEPTACLE (4 pin, Deutsch) RIVET - connector CONNECTOR - plug (16 pin) NAMEPLATE - data download (USDA) SENSOR (3 pin, Deutsch, 14 m, NTC) CABLE & PLUG - retreiver (Deutsch) 1 66

68 189C2 CONDENSER COMPONENTS Revised 1/22/08 CONDENSER COMPONENTS 189C2 1/22/08 67

69 Revised 1/22/08 CONDENSER COMPONENTS 189C2 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper WASHER WASHER (vinyl) BRACKET - frame SCREW - bracket FLATWASHER WASHER (nylon) NUT PLATE - cable storage (units w/ water cooled cond) PLATE - cable storage (units w/o water cooled cond) NUT WASHER (nylon) FLATWASHER PLATE - guard SCREW - plate FLATWASHER WASHER - insulation NUT GRILLE - condenser (see 189C4) GASKET - rubber extrusion SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator (hinged door, blot-on door see 226E3) DOOR - evaporator (Transfresh, see 212G0) KNOB SCREW - door (TIR seal) SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HOOK - strap STRAP - door SCREW - strap FLATWASHER PIN - hinge (w/snap) HINGE - frame 2 68

70 189C2 CONDENSER COMPONENTS Revised 1/22/08 69

71 Revised 1/22/08 CONDENSER COMPONENTS 189C2 REF PART# DESCRIPTION QTY SCREW - hinge (TIR seal) WASHER (nylon) GASKET - evaporator door NAMEPLATE - TK GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER BRACKET - safety hook SCREW - bracket FLATWASHER WASHER (nylon) FRAME - condenser (Maersk, WCC) FRAME - condenser (w/ nitrogen ports) FRAME - condenser (WCC) FRAME - condenser FRAME - condenser (Transfresh) POCKET - sensor PORT - injection (optional) RIVET - port HOUSING - relief valve RIVET - housing VALVE - pressure relief VALVE - vacuum 1 70

72 183B7 CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS) Revised 3/1/06 CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS) 183B7 3/1/06 71

73 Revised 3/1/06 CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS) 183B7 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper (TIR seal) WASHER WASHER (nylon) WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front) NUT WASHER (nylon) SCREW - plate FLATWASHER WASHER (nylon) PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) NUT FLATWASHER WASHER - insulation GRILLE - condenser SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator HINGE - evap door RIVET - hinge KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge (TIR seal) WASHER (nylon) PIN - hinge (w/ snap) BRACKET - safety hook 1 72

74 183B7 CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS) Revised 3/1/06 73

75 Revised 3/1/06 CONDENSER COMPONENTS (20 ft CONTAINER, THREE FANS) 183B7 REF PART# DESCRIPTION QTY SCREW - bracket WASHER WASHER (nylon) FRAME - condenser GASKET - evaporator door NAMEPLATE - TK GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER POCKET - sensor 2 74

76 226E3 CONDENSER COMPONENTS (11/05 & after) Revised 1/22/08 CONDENSER COMPONENTS (11/05 & after) 226E3 1/22/08 75

77 Revised 1/22/08 CONDENSER COMPONENTS (11/05 & after) 226E3 REF PART# DESCRIPTION QTY DOOR - evaporator (bolt-on door) SCREW - door (M8, TIR seal) FLATWASHER (M8) WASHER (M8, nylon) SCREW - door (M6, TIR seal) FLATWASHER (M6) WASHER (M6, nylon) GASKET - evaporator door COVER (instead of thermometer) SCREW - cover FLATWASHER GRILLE - condenser (see 189C4) GASKET - rubber extrusion SCREW - grille FLATWASHER WASHER (nylon) NAMEPLATE - TK PLATE - guard SCREW - plate FLATWASHER WASHER - insulation NUT PLATE - cable storage (units w/o water cooled cond) PLATE - cable storage (units w/ water cooled cond) NUT WASHER (nylon) FLATWASHER BRACKET - frame SCREW - bracket NUT WASHER (nylon) FLATWASHER BRACKET - safety hook SCREW - bracket FLATWASHER WASHER (nylon) GASKET - unit FRAME - condenser FRAME - condenser (WCC) FRAME - condenser (Transfresh) FRAME - condenser (w/ nitrogen ports) FRAME - condenser (Maersk, WCC) 1 76

78 226E3 CONDENSER COMPONENTS (11/05 & after) Revised 1/22/08 77

79 Revised 1/22/08 CONDENSER COMPONENTS (11/05 & after) 226E3 REF PART# DESCRIPTION QTY POCKET - sensor PORT - injection (optional) RIVET - port HOUSING - relief valve RIVET - housing VALVE - pressure relief VALVE - vacuum 1 78

80 143D7 AIR VENT (40 FT CONTAINERS) Revised 1/21/08 AIR VENT (40 FT CONTAINERS) 143D7 1/21/08 79

81 Revised 1/21/08 AIR VENT (40 FT CONTAINERS) 143D7 REF PART# DESCRIPTION QTY VENT - air (complete) BRACKET - air vent handle SCREW - handle SCREW (M8 x 1.25 x 65, ss) WASHER (nylon) NUT SPRING NAMEPLATE - Do Not Open Below 0 C HANDLE - air vent BEARING - slide BRACKET - handle NUT LOCKWASHER FLATWASHER NUT - wing DISK - air vent GASKET - air vent PLATE - air vent SCREW - plate FLATWASHER WASHER (nylon) GASKET - air vent PROTECTOR - edge PIN - hinge NAMEPLATE - Do Not Open Below 0 C ADAPTER - hose HINGE - air vent SCREW - vent WASHER - insulator (6.4 id) FLATWASHER WASHER - insulator (8.4 id) FLATWASHER NUT 6 80

82 191B6 AIR VENT (40 FT CONTAINERS) Revised 2/2/06 AIR VENT (40 FT CONTAINERS) 191B6 2/2/06 81

83 Revised 2/2/06 AIR VENT (40 FT CONTAINERS) 191B6 REF PART# DESCRIPTION QTY BRACKET - air vent handle SCREW - handle WASHER - insulation NUT SPRING DEVICE - door position sensor HANDLE - air vent SCREW - disk BRACKET - handle NUT LOCKWASHER FLATWASHER WASHER - insulating NUT - wing DISK - air vent GASKET - air vent PLATE - air vent SCREW - plate FLATWASHER WASHER (nylon) GASKET - air vent PROTECTOR - edge PIN - hinge NAMEPLATE - Do Not Open Below 0 C ADAPTER - hose HINGE - air vent SCREW - vent hinge FLATWASHER WASHER - insulator (8.4 id) NUT 6 82

84 157D9 AIR VENT (20 FT CONTAINERS) Revised 2/9/06 AIR VENT (20 FT CONTAINERS) 157D9 2/9/06 83

85 Revised 2/9/06 AIR VENT (20 FT CONTAINERS) 157D9 REF PART# DESCRIPTION QTY SCREW - air vent PLATE - air vent GASKET - air vent SCREW FLATWASHER WASHER (nylon) LABEL - air ventilation DISK - air vent GASKET LOCKWASHER NUT BEARING - slide FLATWASHER NUT - wing BARB - hose adapter WASHER (nylon) 1 84

86 158H7 AFAM MP3000 (OPTION ) Revised 1/6/06 AFAM MP3000 (OPTION ) 158H7 1/6/06 85

87 Revised 1/6/06 AFAM MP3000 (OPTION ) 158H7 REF PART# DESCRIPTION QTY BRACKET - motor box SCREW - bracket WASHER WASHER - insulator GRILLE - fresh air SCREW - grille WASHER WASHER - insulator BRACKET - receptacle SCREW - bracket GASKET - receptacle (10 x 10) HOUSING - motor LOCKWASHER FLATWASHER NUT GROMMET BRACKET - mechanical stop SCREW - bracket SEALER - thread A/R MOTOR - damper (24VDC) CONNECTOR - plug (2 pin) LINKAGE LINKAGE SCREW - linkage WASHER NUT PIN - cotter WASHER - shoulder ROD - linkage BALL JOINT BALL JOINT RETAINER - pin VENT - air GASKET - air vent HINGE - plate PIN - hinge (w/ snap) BOARD - interface (AFAM+) CABLE - AFAM/AFAM+ 1 86

88 213D3 AIR VENT (AFAM MP3000) Revised 3/22/06 AIR VENT (AFAM MP3000) 213D3 3/22/06 87

89 Revised 3/22/06 AIR VENT (AFAM MP3000) 213D3 REF PART# DESCRIPTION QTY BRACKET - air vent SCREW - bracket WASHER - insulator FLATWASHER GASKET BRACKET - rear SCREW - bracket FLATWASHER WASHER - insulator PIN - clevis BEARING PIN - cotter ACTUATOR DOOR - AFAM PIN - hinge GASKET - air vent BRACKET - grille SCREW - bracket WASHER - insulator FLATWASHER GRILLE - fresh air SCREW - grille FLATWASHER WASHER - insulator BOARD - interface CABLE - AFAM/AFAM LABEL - AFAM door position 1 88

90 160G6 EVAPORATOR PANELS Revised 2/15/06 EVAPORATOR PANELS 160G6 2/15/06 89

91 Revised 2/15/06 EVAPORATOR PANELS 160G6 REF PART# DESCRIPTION QTY PLATE - rear (bottom) PLATE - rear (top) SCREW - plate WASHER - insulating RIVET - plate GRILLE - evaporator (MAGNUM) GRILLE - evaporator (MAGNUM 924) GRILLE - evaporator (MAGNUM 40-SL) GRILLE - evaporator (MAGNUM 20) RIVET - grille CHANNEL - Z (100 mm deep) CHANNEL - Z (57 mm deep) CHANNEL - Z (MAGNUM 20) RIVET - channel 39 5 NSS PANEL - USDA receptacle (see 157H2 & 189D7) CHANNEL - air (MAGNUM) CHANNEL - air (MAGNUM SL 40 & 20) SEALER - polyurethane A/R SCREW - channel INLET - fresh air (MAGNUM) INLET - fresh air (MAGNUM SL 40 & 20) RIVET - inlet SEALER - polyurethane A/R CHANNEL - fresh air RIVET - channel PLATE - cover (Transfresh) RIVET - plate CABLE - Transfresh (option ) CABLE - Transfresh (option ) SENSOR - PT100 (option ) PLATE - cover RIVET - plate 6 90

92 173B6 DEFROST DRAIN Revised 1/18/08 DEFROST DRAIN 173B6 1/18/08 91

93 Revised 1/18/08 DEFROST DRAIN 173B6 REF PART# DESCRIPTION QTY BRACKET - hose MOUNT - cable tie RIVET - mount CLAMP - hose SCREW - bracket CONNECTOR - T (hose) BANDWRAP HOSE - flex T-DRAIN T-DRAIN (after 9/03) HOSE - flex (11/01 & after) A/R 92

94 189C4 DEFROST DRAIN Revised 12/15/03 DEFROST DRAIN 189C4 12/15/03 93

95 Revised 12/15/03 DEFROST DRAIN 189C4 REF PART# DESCRIPTION QTY GRILLE - condenser (see 189C2) GASKET - grille (extrusion) HOSE - drain (29 mm id, cut as required) A/R HOSE - drain (21 mm id, cut as required) A/R BANDWRAP A/R TEE - drain hose 1 94

96 180E6 NAMEPLATES Revised 12/12/02 NAMEPLATES 180E6 12/12/02 95

97 Revised 12/12/02 NAMEPLATES 180E6 REF PART# DESCRIPTION QTY NAMEPLATE - TK (crest) NAMEPLATE - IR logo (red/black) NAMEPLATE - Thermo King NAMEPLATE - R404A NAMEPLATE - Warning, Fan Start NAMEPLATE - Warning, Hot Components NAMEPLATE - Temperature Conversion NAMEPLATE - Warning NAMEPLATE - USDA Connections NAMEPLATE - Weld NAMEPLATE - Data A NAMEPLATE - Scrubber A NAMEPLATE - Warning, Scroll Compressor NAMEPLATE - Warning, Low Oxygen NAMEPLATE - Air Vent Handle NAMEPLATE - Air Vent Door NAMEPLATE - AFAM Door Position 1 96