CRR , 800, 800A/B/C/D/E Maersk SeaLand

Transcription

1 CRR , 800, 800A/B/C/D/E Maersk SeaLand TK Printed (Tuesday, February 14, 2006) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (February 14, 2006) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

2 General Information Tables of Contents This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual. Assemblies and Subassemblies When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that the part(s) is available separately or included in an assembly. GRID NO. 67D6 SWITCH PANEL ASSEMBLY REF PART# DESCRIPTION QTY PANEL - assy, switch PANEL NAMEPLATE - panel GASKET 1 For example: the switch panel nameplate ( ) is available separately, available as part of the switch panel ( ) and with the panel assembly ( ). ABBREVIATIONS A B C D E AC alternating current A/R as required accum accumulator adj adjusting al aluminum alt alternator A or amp.... ampere assy assembly bd board brg bearing brkr breaker brkt bracket C Celsius cw clockwise ccw counterclockwise cam camshaft compr compressor cond condenser conn connecting, connector cyl cylinder def defrost deg degree dehyd dehydrator dia diameter DC direct current disch discharge diff differential EMI Extended Maintenance Interval EEC European Economic Community eng engine The following abbreviations appear in parts manuals E F H I L M N (continued) evap evaporator exch exchanger exp expansion ext external F Farenheit fill fillister fi fuel injection fl flare fpt female pipe thread ft feet ftg fitting hex hexagon hh hexagon head hd head hp horsepower hsg housing id inside diameter in inch (2.54 centimeters) incl includes inj injection int internal int th internal tooth liq liquid lg long mm milimeter mpt male pipe thread mod modulating neg negative No number NS not supplied NSS not sold separately O P R S T U V W os oversized od outside diameter pcb printed circuit board pkg package ph phase pos positive psi pounds per square inch rad radiator rcvr receiver ref reference reg regulator req required rpm revolutions per minute sec second sld solder soc hd socket head sol solenoid spl special sq square ss stainless steel std standard stl steel suct suction sw switch term terminal temp temperature thk thick us undersize vib vibrasorber W watt w/ with w/o without

3 CRR , 800, 800A/B/C/D/E Maersk SeaLand Contents Name Grid Page CRR , 800, 800A/B/C/D/E Maersk SeaLand REFERENCE SHEET U EVAPORATOR FAN GROUP (3 FANS) D GAUGE PANEL GROUP D AIR VENT (40 FT CONTAINERS) D CONDENSER COMPONENTS (2 EVAPORATOR FANS w/ HEATER DOOR) D HIGH VOLTAGE TRAY D SOLENOID VALVE E SENSOR RETAINERS B HUMIDITY CONTROL (OPTION ) G REFRIGERATION COMPONENTS (DANFASS VALVES) G ELECTRICAL COMPONENTS G NAMEPLATES G KVQ VALVE A EVAPORATOR GROUP (TWO FANS) C WATER COOLED CONDENSER E CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) E CONTROL BOX DOOR (mpc 3000 w/rmm) d ELECTRICAL COMPONENTS G CONTROL BOX (HEATER WIRING INSIDE BOX) G CONDENSER COMPONENTS (3 FANS) C REFRIGERATION COMPONENTS (MAERSK) C COMPRESSOR GROUP (MAERSK) H CONDENSER FAN GROUP H USDA DOWNLOAD PANEL B EVAPORATOR PANELS (2 FAN UNITS) B DEFROST DRAIN B CONTROL BOX E CONTROL BOX DOOR (MP3000-A w/ RMM) B USDA RECEPTACLES D REFRIGERATION COMPONENTS (CRR E) D

4 5U4 CRR , 800, 800A/B/C/D/E Maersk SeaLand REFERENCE SHEET Revised 3/28/03 CRR , 800, 800A/B/C/D/E Maersk SeaLand REF- ERENCE SHEET 5U4 3/28/03 3

5 Revised 3/28/03 CRR , 800, 800A/B/C/D/E Maersk SeaLand REFERENCE SHEET 5U4 B/M DESCRIPTION Date CRR / CRR40-119A 10/ CRR / CRR / CRR / CRR40-800A 10/ CRR40-800B 10/ CRR40-800C 10/ CRR40-800D 10/ CRR40-800E 3/ Water Cooled Condenser 10/01 4

6 172H9 CONDENSER FAN GROUP Revised 12/12/05 CONDENSER FAN GROUP 172H9 12/12/05 5

7 Revised 12/12/05 CONDENSER FAN GROUP 172H9 REF PART# DESCRIPTION QTY ORIFICE - condenser fan (119) ( ) GASKET - orifice ( ) SCREW - orifice (K ) WASHER (K ) WASHER (nylon) (K ) NUT (K ) FAN - condenser (w/ set screws, ccw rotation) FAN - condenser (w/ set screws, cw rotation) MOTOR - condenser fan (K ) BEARING - shaft end BEARING - opposite end SCREW - motor (K ) FLATWASHER LOCKWASHER NUT CONNECTOR - liquid tite NUT - fitting (K ) GROMMET - harness HARNESS - condenser fan ORIFICE - condenser fan SCREW - orifice WASHER - dome NUT - captive 4 6

8 140D3 EVAPORATOR FAN GROUP (3 FANS) Revised 4/7/04 EVAPORATOR FAN GROUP (3 FANS) 140D3 4/7/04 7

9 Revised 4/7/04 EVAPORATOR FAN GROUP (3 FANS) 140D3 REF PART# DESCRIPTION QTY MOTOR - 2-speed (K ) BEARING - shaft end BEARING - opposite end SCREW - motor (K ) FLATWASHER (K ) LOCKWASHER (K ) NUT (K ) FAN - evaporator (22 deg pitch) BRACKET - evaporator motor ( ) SCREW - bracket (K ) LOCKWASHER (K ) FLATWASHER (K ) INSERT - threaded (K ) SHROUD - evaporator ( ) SCREW - section (K ) BRACKET - motor BRACKET - motor GROMMET (47 mm) (K ) GROMMET (37 mm) (K ) GROMMET (22 mm) (K ) KEY - fan GRIP - harness (K ) NUT - grip (K ) HARNESS - evaporator fan 1 8

10 152C1 EVAPORATOR GROUP (TWO FANS) Revised 2/6/06 EVAPORATOR GROUP (TWO FANS) 152C1 2/6/06 9

11 Revised 2/6/06 EVAPORATOR GROUP (TWO FANS) 152C1 REF PART# DESCRIPTION QTY HOUSING - evaporator (CRR 119) HOUSING - evaporator (800 & 800A) HOUSING - evaporator (800B) HOUSING - evaporator (CRR ) HOUSING - evaporator (CRR & 800D) HOUSING - evaporator (800E & CRR40) BRACKET - left BRACKET - left (800E & CRR40) BRACKET - right RIVET - shroud GROMMET (47 mm) TRIM - edge guard A/R CONNECTOR - harness & sensor FAN - evaporator (14 in, 355 mm dia) COIL - evaporator COIL - evaporator (800E & CRR40) SCREW - coil CAP - tube BLOCK - coil HARNESS - fan & heater (800 & 800A) HARNESS - fan (CRR , units w/o heater door) HARNESS - evap fan (800B & CRR40) MOTOR - fan BEARING - shaft end BEARING - opposite end SCREW - motor LOCKWASHER (external tooth) LOCKWASHER FLATWASHER NAMEPLATE - arrow BRACKET - motor SCREW - bracket FLATWASHER LOCKWASHER NUT GROMMET (37 mm) GROMMET (22 mm) COVER - tube SCREW - cover FLATWASHER GROMMET (0.625 id) 3 10

12 150G4 REFRIGERATION COMPONENTS (DANFASS VALVES) Revised 8/28/02 REFRIGERATION COMPONENTS (DANFASS VALVES) 150G4 8/28/02 11

13 Revised 8/28/02 REFRIGERATION COMPONENTS (DANFASS VALVES) 150G4 REF PART# DESCRIPTION QTY COMPRESSOR (see 146F2) COIL - condenser (CRR ) COIL - condenser (800, 800A/B/C) STRIP - gasket (15 x 15 mm) A/R GASKET (10 x 15 mm) A/R SCREW - coil FLATWASHER WASHER (nylon) TUBE - top (CRR ) TUBE - top (800, 800A/B/C) TUBE - bottom (CRR ) TUBE - bottom (800, 800A/B/C/D) TANK - condenser (CRR , see 152A2) TANK - condenser (800A/B/C/D, see 154E13) TUBE - condenser to indicator (119) VALVE - shutoff TUBE - indicator to dehydrator (before 1/00) TUBE - indicator to dehydrator (1/00 & after, 119, 800, 800A) DEHYDRATOR (w/ o-rings) DEHYDRATOR HANGER - dehydrator SCREW - bracket TUBE - discharge VALVE - check TUBE - discharge TUBE - temperature sensor to compressor KVQ - valve (see 146E6) TUBE - exchanger to dehydrator TUBE - KVQ to compressor TUBE - exchanger to KVQ HEAT EXCHANGER (119, 800 & 800A) TUBE - evaporator to exchanger TUBE - solenoid to KVQ VALVE - solenoid (pulse) TUBE - valve to tee TEE VALVE - solenoid (liquid normally closed, see 146E5) TUBE - valve to exchanger VALVE - expansion (or use kit) VALVE - expansion (non-adjustable) TUBE - valve to tee TEE 1 12

14 150G4 REFRIGERATION COMPONENTS (DANFASS VALVES) Revised 8/28/02 13

15 Revised 8/28/02 REFRIGERATION COMPONENTS (DANFASS VALVES) 150G4 REF PART# DESCRIPTION QTY TUBE - tee to valve VALVE - solenoid (humidity control, normally open) TUBE - valve to coil TUBE - tee to coil TUBE - tee to coil COIL - evaporator (units w/ 3 evap fans, 119) COIL - evaporator (units w/ 2 evap fans, 800A/B/C) BUSHING (5/8-1/2) BUSHING (1-5/8-1-1/8) TUBE - equalizer (119, 800, 800A/B) ELBOW - suction (119, 800 & 800A) TUBE - valve to elbow TUBE - solenoid to tee 1 14

16 165C7 REFRIGERATION COMPONENTS (MAERSK) Revised 4/20/04 REFRIGERATION COMPONENTS (MAERSK) 165C7 4/20/04 15

17 Revised 4/20/04 REFRIGERATION COMPONENTS (MAERSK) 165C7 REF PART# DESCRIPTION QTY COMPRESSOR (see 157G4, before 1/01) COIL - condenser (800, 800A/B/C) COIL - condenser (800D) STRIP - gasket (15 x 15 mm) A/R GASKET (10 x 15 mm) A/R SCREW - coil FLATWASHER WASHER (nylon) TUBE - top (800, 800A/B/C) TUBE - top (800D) TUBE - bottom (800, 800A/B/C/D) TANK - condenser (800, 800A/B/C/D, see 154E13) TUBE - condenser to indicator VALVE - shutoff TUBE - dehydrator to valve (119, 800, 800A) TUBE - dehydrator to valve (800B/C/D) DEHYDRATOR HANGER - dehydrator SCREW - bracket TUBE - discharge VALVE - check TUBE - discharge TUBE - temperature sensor to compressor (800, 800A/B/C) KVQ - valve (see 146E6) TUBE - exchanger to dehydrator TUBE - KVQ to compressor (800B/C/D) TUBE - exchanger to KVQ HEAT EXCHANGER (800B/C/D) TUBE - evaporator to exchanger TUBE - solenoid to KVQ VALVE - solenoid (pulse, Danfass valve, see 166F6) TUBE - valve to tee TEE VALVE - solenoid (liquid, normally closed, see 146E5, Danfass 1 valve) TUBE - valve to exchanger (119, 800, 800A) TUBE - valve to exchanger (800C/D) TUBE - valve to exchanger (800B) VALVE - expansion (or use Kit for replacement of 1 brass valves) VALVE - cpr VALVE - pressure regulator 1 16

18 165C7 REFRIGERATION COMPONENTS (MAERSK) Revised 4/20/04 17

19 Revised 4/20/04 REFRIGERATION COMPONENTS (MAERSK) 165C7 REF PART# DESCRIPTION QTY COUPLING (1-1/8) TUBE - valve to tee TEE TUBE - tee to valve VALVE - solenoid (humidity control, normally open, Danfass 1 valve) TUBE - valve to coil (800B) TUBE - valve to coil (800C/D) TUBE - tee to coil (800B) TUBE - tee to coil (800C/D) COIL - evaporator (units w/ 3 evap fans, see 150G3) COIL - evaporator (8/01 & after, 800, 800A/C/D) COIL - evaporator (800B) COIL - evaporator (before 7/01, units w/ 2 evap fans, 800A/C/ 1 D, see 152C1) BUSHING (5/8-1/2) TUBE - equalizer (119, 800, 800A/B) TUBE - equalizer (800C/D) TUBE - solenoid to tee 1 18

20 185D7 REFRIGERATION COMPONENTS (CRR E) Revised 9/17/03 REFRIGERATION COMPONENTS (CRR E) 185D7 9/17/03 19

21 Revised 9/17/03 REFRIGERATION COMPONENTS (CRR E) 185D7 REF PART# DESCRIPTION QTY COMPRESSOR (see 172H0) SCREW - compressor FLATWASHER FLATWASHER NUT - hexagon COIL - condenser GASKET (10 x 15 mm) A/R SCREW - coil FLATWASHER WASHER - insulator TUBE - top TUBE - bottom CLAMP - to tube CLAMP (1.125 dia) SCREW - clamp FLATWASHER TANK - condenser (see 154E13) SCREW - tank LOCKWASHER FLATWASHER TUBE - discharge, coil to compressor VALVE - check TUBE - discharge valve to compressor TUBE - KVQ to compressor VALVE - KVQ (see 146E6) BANDWRAP - valve TUBE - heat exchanger to KVQ VALVE - solenoid liquid injection COIL - valve HEAT - exchanger TUBE - drier to heat exchanger DEHYDRATOR (w/ o-rings) HANGER - dehydrator SCREW - hanger WASHER - insulating FLATWASHER SCREW - dehydrator FLATWASHER NUT VALVE - shutoff TUBE - check valve to dehydrator TUBE - suction to evaporator 1 20

22 185D7 REFRIGERATION COMPONENTS (CRR E) Revised 9/17/03 21

23 Revised 9/17/03 REFRIGERATION COMPONENTS (CRR E) 185D7 REF PART# DESCRIPTION QTY TUBE - liquid injection VALVE - solenoid COIL - valve TEE (1/2 x 3/8 x 3/8) TUBE - liquid to evaporator TEE (1/2) TUBE - tee to distributor VALVE - expansion TUBE - equalizer TUBE - expansion valve to tee TUBE - expansion valve to inlet COIL - evaporator 1 22

24 154E13 WATER COOLED CONDENSER Revised 2/6/06 WATER COOLED CONDENSER 154E13 2/6/06 23

25 Revised 2/6/06 WATER COOLED CONDENSER 154E13 REF PART# DESCRIPTION QTY TANK - water cooled condenser INDICATOR O-RING FITTING - high side CAP - fitting PLUG - fusible SEALER - locking A/R SCREW - tank LOCKWASHER FLATWASHER COUPLING - outlet SEALER - removable A/R CAP - dust cover PLUG - outlet CAP - dust cover TUBE - condenser to filter VALVE - ball TUBE - valve to dehydrator TUBE - condenser to condenser CLAMP - tube SCREW - clamp CLAMP - tube SCREW - clamp FLATWASHER TUBE - stub (1.88 lg) TUBE - stub (2.25 lg) 1 24

26 172H0 COMPRESSOR GROUP (MAERSK) Revised 3/18/04 COMPRESSOR GROUP (MAERSK) 172H0 3/18/04 25

27 Revised 3/18/04 COMPRESSOR GROUP (MAERSK) 172H0 REF PART# DESCRIPTION QTY COMPRESSOR (3DST, CRR 40 & DF, see note) KIT - valve plate KIT - valve plate (Delta Reed) GASKET - valve plate GASKET - valve plate (Delta Reed) GASKET - cylinder head KIT - reed suction (non Delta Reed only) OIL - compressor A/R ADAPTER - discharge SCREW - adapter LOCKWASHER FLATWASHER GASKET - discharge & suction GASKET - valve VALVE - discharge ADAPTER - service (discharge) CAP - adapter (red) CAP - discharge valve VALVE - suction VALVE - suction (800E) CAP - suction valve GASKET - suction COUPLING COLLAR SCREW - collar FITTING - service (lowside) CAP - fitting SIGHT GLASS - oil GASKET - sight glass LABEL - compressor oil SWITCH - hpco CABLE - compressor power FITTING - harness PROBE - high temperature POCKET - sensor SCREW - compressor (50 mm) FLATWASHER NUT BOX - junction (plastic, Maersk only) GASKET - discharge (rubberized) 1 26

28 146E5 SOLENOID VALVE Revised 9/2/03 SOLENOID VALVE 146E5 9/2/03 27

29 Revised 9/2/03 SOLENOID VALVE 146E5 REF PART# DESCRIPTION QTY VALVE - liquid line (less coil, normally closed, Danfoss) COIL - valve COIL - valve (2 pin connector, gray, Danfoss) KIT - repair (normally closed) VALVE - dehumidifier (less coil, normally open, Danfoss) KIT - repair (normally open) VALVE - dehumidifier (less coil, normally open, Alco) VALVE - liquid line (less coil, normally closed, Alco) VALVE - liquid line (less coil, normally closed, Alco) COIL - valve (2.2 meter leads) COIL - valve (2.2 meter leads w/ pin terminals) COIL - valve (200 mm leads w/ pin connector, white band) COIL - valve (200 mm leads w/ pin connectors, green band) 1 28

30 147G12 HUMIDITY CONTROL (OPTION ) Revised 9/17/03 HUMIDITY CON- TROL (OPTION ) 147G12 9/17/03 29

31 Revised 9/17/03 HUMIDITY CONTROL (OPTION ) 147G12 REF PART# DESCRIPTION QTY VALVE - solenoid (humidity control) KIT - repair (Danfoss, normally closed, no stem) COIL - liquid line valve (w/ connector) COIL TUBE (replaces valve) SENSOR - humidity HARNESS - sensor CLAMP - sensor SPACER - clamp SCREW - clamp 2 30

32 151A5 KVQ VALVE Revised 4/15/03 KVQ VALVE 151A5 4/15/03 31

33 Revised 4/15/03 KVQ VALVE 151A5 REF PART# DESCRIPTION QTY VALVE - KVQ ACTUATOR HARNESS (before 10/02) HARNESS (after 9/02) GASKET 1 32

34 140D6 GAUGE PANEL GROUP Revised 3/28/03 GAUGE PANEL GROUP 140D6 3/28/03 33

35 Revised 3/28/03 GAUGE PANEL GROUP 140D6 REF PART# DESCRIPTION QTY TUBE - gauge (w/ Schrader) ELBOW - valve (w/ Schrader) VALVE - Schrader GAUGE - pressure (suction) (K ) GAUGE - pressure (discharge) (K ) SCREW - gauge WASHER WASHER (nylon) NUT (K ) GASKET - gauge (K ) GUARD - compressor ( ) SCREW - guard (20 mm) (K ) SCREW - guard (25 mm) (K ) WASHER WASHER (nylon) 3 34

36 150G6 ELECTRICAL COMPONENTS Revised 4/7/04 ELECTRICAL COMPONENTS 150G6 4/7/04 35

37 Revised 4/7/04 ELECTRICAL COMPONENTS 150G6 REF PART# DESCRIPTION QTY KIT - sensor (universal) HARNESS - evaporator fans & heaters (see 150G3) COIL - KVQ (see 151A5) CABLE - power PLUG - power (Minnekes) BRACKET - cable restraint SCREW - cable FLATWASHER NUT SCREW - bracket FLATWASHER LOCKWASHER SPRING - heater VALVE - solenoid (see 146E5) MOTOR - condenser fan (see 150G2) BEARING - shaft end BEARING - opposite end HARNESS - condenser fan (see 150G2) MOTOR - evaporator fan (units w/ 3 motors see 150G3, units w/ 2 motors see 152C1) BEARING - shaft end BEARING - opposite end SWITCH - high temperature (130 deg F) HEATER KIT - sensor (universal) KIT - sensor (universal) BRACKET - heater BRACKET - heater SCREW - bracket COMPRESSOR (see 162G5) 1 18 NSS BOX - control (see 152A3) SCREW - control box WASHER WASHER (nylon) CABLE - compressor HARNESS - KVQ VALVE - dehumidifier (see 147G12) SENSOR - humidity (see 147G12) PROBE - head temperature (see 160G1) VALVE - solenoid 1 36

38 160G1 ELECTRICAL COMPONENTS Revised 5/24/04 ELECTRICAL COMPONENTS 160G1 5/24/04 37

39 Revised 5/24/04 ELECTRICAL COMPONENTS 160G1 REF PART# DESCRIPTION QTY KIT - sensor (universal) A/R CONNECTOR - liquid tite SENSOR - compressor SENSOR - humidity (see 147G12) SENSOR - humidity (800E) HARNESS - sensor (humidity, see 147G12) POCKET - sensor 1 6 NSS BOX - control (see 160G2 & 146D7) 1 7 NSS PANEL - USDA receptacle (see 157H2, 185D6 & 158E2) MOTOR - fan BEARING - shaft end BEARING - opposite end HEATER (680W, 600 mm leads) HEATER (680W, 2 meter leads) SPRING - heater BRACKET - heater BRACKET - heater THERMOSTAT - defrost termination HARNESS - evaporator (800 & 800A) HARNESS - evaporator (CRR ) HARNESS - evaporator fan (2 fan units w/o heater doors, 1 800B & CRR40) VALVE - solenoid (less coil, see 145E5) VALVE - solenoid (800E) VALVE - liquid injection (less coil, see 166F6) VALVE - solenoid, liquid injection (800E) VALVE - solenoid (less coil, dehumidity, see 147G12) VALVE - KVQ (see 151A5) COMPRESSOR (see 165C9 & 185E3) SWITCH - hpco MOTOR - condenser (see 155D4) BEARING - shaft end BEARING - opposite end CABLE - compressor HARNESS - condenser fan CABLE - power (22.3 meters, 73 ft) CABLE - power (19.2 meters, 63 ft) PLUG - power BRACKET - cable restraint BRACKET - power cable (800E & CRR40) SCREW - cable FLATWASHER 1 38

40 160G1 ELECTRICAL COMPONENTS Revised 5/24/04 39

41 Revised 5/24/04 ELECTRICAL COMPONENTS 160G1 REF PART# DESCRIPTION QTY NUT SCREW - bracket FLATWASHER LOCKWASHER 4 NOTE: Use Universal Sensor Kit to repair all sensors except , &

42 160G2 CONTROL BOX (HEATER WIRING INSIDE BOX) Revised 12/2/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 160G2 12/2/03 41

43 Revised 12/2/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 160G2 REF PART# DESCRIPTION QTY BRACKET - diagram RIVET - bracket BRACKET (w/ receptacle) NUT - speed SCREW - bracket WASHER - insulating (nylon) BOARD - relay (MP3000) SCREW - relay board RELAY - power CLIP - relay FUSE (20 amp) HOLDER - fuse CABLE - retriever plug RIVET - plug CAP - plug HINGE - cover SCREW - hinge WASHER (nylon) INSULATOR WASHER LOCKWASHER NUT PLUG - seal NAMEPLATE - Caution NAMEPLATE - on/off CONNECTOR - liquid tite FITTING - harness FITTING - harness SWITCH - unit on/off BOOT - switch BREAKER - circuit BOOT - circuit breaker CONNECTOR - plug (2 pin) BLOCK - terminal (4 pole) BLOCK - terminal (5 pole) BLOCK - terminal (8 pole) BLOCK - terminal (12 pole) BLOCK - terminal (14 pole) BLOCK - terminal (18 pole) 1 18 NSS DOOR - controller (see 158D7) BATTERY (12V, 1.9 AH) GASKET - cover 1 42

44 160G2 CONTROL BOX (HEATER WIRING INSIDE BOX) Revised 12/2/03 43

45 Revised 12/2/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 160G2 REF PART# DESCRIPTION QTY GROMMET PLUG - seal BOX - control SCREW - control box FLATWASHER WASHER - insulator GROMMET 3 25 NSS TRAY - high voltage (see 158A1 or 146D7) RAIL - terminal block SCREW - rail FLATWASHER WASHER - insulator NUT TERMINAL - stop clip PLATE - end terminal BLOCK - terminal (UK, heaters) CONNECTOR - cross CABLE - battery 1 44

46 180E3 CONTROL BOX Revised 2/9/06 CONTROL BOX 180E3 2/9/06 45

47 Revised 2/9/06 CONTROL BOX 180E3 REF PART# DESCRIPTION QTY BRACKET - diagram RIVET - bracket BRACKET (w/ receptacle) NUT - speed SCREW - bracket WASHER - insulating (nylon) BOARD - relay (MP3000 A) RELAY - power CLIP - relay FUSE (20A) HOLDER - fuse SCREW - relay board CABLE - retriever plug (Deutsch, see 212G6) CABLE - retriever plug (Cannon, see 212G6) RIVET - plug CAP - plug CHAIN - cap HINGE - cover SCREW - hinge INSULATOR FLATWASHER LOCKWASHER NUT PLUG - seal NAMEPLATE - Caution NAMEPLATE - On/Off CONNECTOR - liquid tite FITTING - harness FITTING - harness SWITCH - Unit On/Off; Cond Fan On/Off BOOT - switch CONNECTOR - plug (2 pin, short circuit) BLOCK - terminal (4 pole) BLOCK - terminal (5 pole) BLOCK - terminal (8 pole) BLOCK - terminal (12 pole) BLOCK - terminal (14 pole) BLOCK - terminal (18 pole) 1 18 NSS DOOR - controller (see 183B5 & 188E8) BATTERY (12V, 1.9 AH) SCREW - battery FLATWASHER 2 46

48 180E3 CONTROL BOX Revised 2/9/06 47

49 Revised 2/9/06 CONTROL BOX 180E3 REF PART# DESCRIPTION QTY NUT GASKET - cover GROMMET BOX - control SCREW - control box FLATWASHER WASHER - insulator GROMMET 3 24 NSS TRAY - high voltage (see 158A1) CABLE - battery CONNECTOR (7 pin) CONNECTOR (2 pin) RAIL - terminal block SCREW - rail FLATWASHER WASHER - insulator NUT TERMINAL - stop clip PLATE - end terminal BLOCK - terminal CONNECTOR - cross FUSE (7.5 amp) BRACKET - battery RIVET - bracket 1 48

50 157D7 CONTROL BOX DOOR (mpc 3000 w/rmm) Revised 12/2/03 CONTROL BOX DOOR (mpc 3000 w/rmm) 157D7 12/2/03 49

51 Revised 12/2/03 CONTROL BOX DOOR (mpc 3000 w/rmm) 157D7 REF PART# DESCRIPTION QTY DOOR - control box KEYPAD (MP3000) HINGE - door SCREW - hinge WASHER (nylon) WASHER NUT INSULATOR - hinge SCREW - door RETAINER - screw CONTROLLER (MP3000) NUT - controller LOCKWASHER WASHER - insulating (nylon) MODEM - RMM (option , ) CONNECTOR (7 pin) CABLE - connecting (25 pin, No. 1 & 3) NAMEPLATE - Relay Board CABLE - connecting (RMM, option , ) ADAPTER - push-on NUT NAMEPLATE - Controller Warning NAMEPLATE - Phase Select CABLE - connecting (No. 2) 1 50

52 183B5 CONTROL BOX DOOR (MP3000-A w/ RMM) Revised 2/9/06 CONTROL BOX DOOR (MP3000-A w/ RMM) 183B5 2/9/06 51

53 Revised 2/9/06 CONTROL BOX DOOR (MP3000-A w/ RMM) 183B5 REF PART# DESCRIPTION QTY DOOR - control box (complete, includes 1 thru 6, 8, 9, 10 & 13) DOOR - control box KEYPAD (MP3000) HINGE - door SCREW - hinge WASHER (nylon) WASHER NUT INSULATOR - hinge RETAINER - screw SCREW - door (knurled) SCREW - door (Phillips) CONTROLLER (MP3000-A) FUSE (2 amp) DISPLAY - controller BATTERY - lithium NUT - controller LOCKWASHER WASHER - insulating (nylon) CABLE - connecting (25 pin, No. 1 & 3) CABLE - connecting (RMM, option , ) ADAPTER - push-on NUT NAMEPLATE - Warning, Power Off NAMEPLATE - Phase Select CABLE - connecting (No. 2) MODEM (RMM, option , ) MODEM (MPC , ) CONNECTOR (7 pin) GASKET - controller 1 52

54 146D7 HIGH VOLTAGE TRAY Revised 3/28/03 HIGH VOLTAGE TRAY 146D7 3/28/03 53

55 Revised 3/28/03 HIGH VOLTAGE TRAY 146D7 REF PART# DESCRIPTION QTY PLATE - bottom SCREW - plate to box WASHER - insulator FLATWASHER LOCKWASHER (internal tooth) NUT BREAKER - circuit (25 amp) CONTACTOR (CI 25) TRANSFORMER SCREW - transformer RAIL - din LOCKWASHER SCREW (pan hd) 9 54

56 173B1 USDA DOWNLOAD PANEL Revised 2/6/02 USDA DOWN- LOAD PANEL 173B1 2/6/02 55

57 Revised 2/6/02 USDA DOWNLOAD PANEL 173B1 REF PART# DESCRIPTION QTY PANEL - USDA receptacle RIVET - panel CAP - dust CHAIN - cap CAP - dust RIVET - cap RECEPTACLE (4 pin) RIVET - connector RECEPTACLE (5 pin) PLUG - square hole CONNECTOR - plug (12 pin) NAMEPLATE - Data Download USDA 1 56

58 185D6 USDA RECEPTACLES Revised 9/5/03 USDA RECEPTA- CLES 185D6 9/5/03 57

59 Revised 9/5/03 USDA RECEPTACLES 185D6 REF PART# DESCRIPTION QTY PANEL - USDA receptacle RIVET - panel CONNECTOR (16 pin) RECEPTACLE (5 pin, cannon bayonet) RECEPTACLE (4 pin, cannon bayonet) RIVET - receptacle CAP - receptacle RIVET - cap CABLE & PLUG - retriever (cannon threaded) SENSOR - PT100 (15 m) 1 58

60 143D7 AIR VENT (40 FT CONTAINERS) Revised 1/18/06 AIR VENT (40 FT CONTAINERS) 143D7 1/18/06 59

61 Revised 1/18/06 AIR VENT (40 FT CONTAINERS) 143D7 REF PART# DESCRIPTION QTY VENT - air (complete) BRACKET - air vent handle SCREW - handle SCREW (M8 x 1.25 x 65, ss) WASHER (nylon) NUT SPRING NAMEPLATE - Do Not Open Below 0 C HANDLE - air vent BEARING - slide BRACKET - handle NUT LOCKWASHER FLATWASHER NUT - wing DISK - air vent GASKET - air vent PLATE - air vent SCREW - plate FLATWASHER WASHER (nylon) GASKET - air vent PROTECTOR - edge PIN - hinge NAMEPLATE - Do Not Open Below 0 C ADAPTER - hose HINGE - air vent SCREW - mtg vent WASHER - insulator (6.4 id) FLATWASHER WASHER - insulator (8.4 id) FLATWASHER NUT 6 60

62 155E2 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) Revised 8/12/04 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 8/12/04 61

63 Revised 8/12/04 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper WASHER WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front, 119, 800 & 800A) SCREW - plate FLATWASHER WASHER (nylon) NUT 2 4 Not Used GRILLE - condenser GRILLE - humidity SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator (3 fan, units with 2 fans see 145D8) HINGE - evap door RIVET - hinge SEAL - door A/R KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge WASHER (nylon) PIN - hinge (w/ snap) DOOR - heater section WASHER (nylon) WASHER FRAME - condenser (foamed) FRAME - condenser (119) GASKET - evaporator door 1 62

64 155E2 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) Revised 8/12/04 63

65 Revised 8/12/04 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 REF PART# DESCRIPTION QTY GASKET - door GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER WASHER (nylon) PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) FLATWASHER WASHER HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER NAMEPLATE - TK 1 64

66 145D8 CONDENSER COMPONENTS (2 EVAPORATOR FANS w/heater DOOR) Revised 1/21/05 CONDENSER COMPONENTS (2 EVAPORATOR FANS w/heater DOOR) 145D8 1/21/05 65

67 Revised 1/21/05 CONDENSER COMPONENTS (2 EVAPORATOR FANS w/heater DOOR) 145D8 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper WASHER WASHER (nylon) WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front) NUT WASHER (nylon) SCREW - plate FLATWASHER WASHER (nylon) 6 4 Not Used GRILLE - condenser (119, 800 & 800A) SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator (units w/ two evaporator fans) HINGE - evap door RIVET - hinge KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge WASHER (nylon) PIN - hinge (w/ snap) DOOR - heater section WASHER (nylon) FRAME - condenser FRAME - condenser (units w/ mpd) 1 66

68 145D8 CONDENSER COMPONENTS (2 EVAPORATOR FANS w/heater DOOR) Revised 1/21/05 67

69 Revised 1/21/05 CONDENSER COMPONENTS (2 EVAPORATOR FANS w/heater DOOR) 145D8 REF PART# DESCRIPTION QTY FRAME - condenser (800 & 800A) FRAME - condenser (800B) FRAME - condenser (w/ purge port) FRAME - condenser (CRR 20) FRAME - condenser (800E) FRAME - condenser (C/atmosphere, option ) FRAME - condenser (800E) GASKET - evaporator door GASKET - door GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) FLATWASHER WASHER (nylon) HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER ORIFICE - condenser SCREW - orifice FLATWASHER WASHER - dome NUT - captive PORT - injection RIVET - port HOUSING - relief valve RIVET - housing VALVE - pressure relief PORT - purge RIVET - port NAMEPLATE - TK 1 68

70 165C3 CONDENSER COMPONENTS (3 FANS) Revised 1/21/05 CONDENSER COMPONENTS (3 FANS) 165C3 1/21/05 69

71 Revised 1/21/05 CONDENSER COMPONENTS (3 FANS) 165C3 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper (TIR seal) FLATWASHER WASHER (nylon) WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front, 800B/C/D) PLATE - cable storage (CRR40) NUT WASHER (nylon) SCREW - plate FLATWASHER WASHER (nylon) ORIFICE - condenser SCREW - orifice FLATWASHER WASHER - dome NUT - captive GRILLE - condenser (800B/C/D/E) EXTRUSION (6.25 ft) SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator HINGE - evap door RIVET - hinge KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge (TIR seal) WASHER (nylon) 4 70

72 165C3 CONDENSER COMPONENTS (3 FANS) Revised 1/21/05 71

73 Revised 1/21/05 CONDENSER COMPONENTS (3 FANS) 165C3 REF PART# DESCRIPTION QTY FLATWASHER PIN - hinge (w/ snap) BRACKET - safety hook (800B/C/D) SCREW - bracket FLATWASHER WASHER FRAME - condenser (CRR ) FRAME - condenser (800B) FRAME - condenser (800C) FRAME - condenser (800D) FRAME - condenser (CRR40) GASKET - evaporator door NAMEPLATE - TK GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) WASHER (nylon) HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER 2 72

74 147B3 SENSOR RETAINERS Revised 6/11/04 SENSOR RETAIN- ERS 147B3 6/11/04 73

75 Revised 6/11/04 SENSOR RETAINERS 147B3 REF PART# DESCRIPTION QTY RETAINER - probe CAP - retainer (w/o hole) CAP - retainer (w/ hole) GASKET - retainer POCKET - sensor CONNECTOR - sensor POCKET - sensor 2 74

76 173B2 EVAPORATOR PANELS (2 FAN UNITS) Revised 3/28/03 EVAPORATOR PANELS (2 FAN UNITS) 173B2 3/28/03 75

77 Revised 3/28/03 EVAPORATOR PANELS (2 FAN UNITS) 173B2 REF PART# DESCRIPTION QTY PLATE - rear (bottom) RIVET - bottom rear plate PLATE - rear (bottom, painted, 800B/C/D/E) PANEL - rear (top, CRR B/C/D) SCREW - panel WASHER GRILLE - evaporator RIVET - grille CHANNEL - Z RIVET - channel GASKET - unit PANEL - USDA receptacle RIVET - panel CHANNEL - air CHANNEL - air (800E) SEALER - polyurethane A/R SCREW - channel INLET - fresh air RIVET - inlet SEALER - polyurethane A/R CHANNEL - fresh air RIVET - channel PLATE - cover RIVET - plate 6 76

78 173B6 DEFROST DRAIN Revised 2/4/04 DEFROST DRAIN 173B6 2/4/04 77

79 Revised 2/4/04 DEFROST DRAIN 173B6 REF PART# DESCRIPTION QTY BRACKET - hose MOUNT - cable tie RIVET - mount CLAMP - hose SCREW - bracket CONNECTOR - T (hose) BANDWRAP HOSE - flex T-DRAIN T-DRAIN (after 9/03) HOSE - flex (11/01 & after) A/R 78

80 150G11 NAMEPLATES Revised 3/28/03 NAMEPLATES 150G11 3/28/03 79

81 Revised 3/28/03 NAMEPLATES 150G11 REF PART# DESCRIPTION QTY NAMEPLATE - TK (crest) NAMEPLATE - Ingersoll Rand NAMEPLATE - Ingersoll Rand NAMEPLATE - Thermo King NAMEPLATE - R134a NAMEPLATE - Warning, Fan Start NAMEPLATE - Warning, Hot Components NAMEPLATE - Temperature Conversion NAMEPLATE - Compressor NAMEPLATE - Caution NAMEPLATE - Warning NAMEPLATE - Main Relay Board NAMEPLATE - Main Relay Board NAMEPLATE - Air Exchanger NAMEPLATE - Air Exchanger NAMEPLATE - USDA Connections NAMEPLATE - Weld NAMEPLATE - Temp (front) NAMEPLATE - Front, Temp NAMEPLATE - Front, Star 1 80

82 INDEX NUMERICAL BY PART NUMBER , 36, , 10, 36, , , , , 16, , 68, 72, , , , 10, 44, , , 10, 44, , , , , , , , , , 36, , , , 48, 50, , , , , , , , , , , , , , , , , , , , , , , 36, , 22, 28, , 36, , , , , , , 32, , , , , 66, , 68, , , , 24, 48, 60, 66, , , 54, , 62, 66, , INDEX - 1

83 , 18, , , 66, , 68, , 68, , , 16, , 42, , 10, , 16, , , 8, 62, 64, 66, 68, 70, , 10, 34, 62, 64, 66, 68, , 48, 62, 66, , 16, 42, 46, 66, , 48, , 48, , 20, 24, 62, 66, 68, , 20, 42, 46, 48, , , 20, 36, 40, 44, 54, 60, 68, , 10, 20, , 68, , , , 36, 40, 42, 46, 60, , 10, 60, , 20, 34, 62, 64, 66, 68, 70, , 10, , , 66, , 38, , , , 62, , , 8, 10, 12, 16, 36, 68, 76, , 36, , , 34, 62, , , , , , 62, 66, , 68, , 12, 16, 20, 36, 44, 48, 60, 62, 66, , , 46, 54, , 66, , 64, 68, , , , 56, , 58, , 62, , , , , 46, 50, 52, , 70, , 16, , 20, INDEX NUMERICAL BY PART NUMBER , , , , , , , , , 16, , 18, 28, 30, 36, , , , 16, INDEX - 2

84 INDEX NUMERICAL BY PART NUMBER , 16, 32, , , 16, 28, 36, , 16, 36, , , 16, , , , , 14, , 16, 20, , , , 8, 10, 36, , 8, 10, 36, , 16, 20, 26, 36, , , , 66, , 66, , , , 66, , 66, , , , , 68, 72, , , 68, , 68, , , 66, , 52, , , 52, , , , , 58, , , , , , , 66, , , , 62, 66, , , , , 16 INDEX - 3