CSR 20 & 40 SLPS TK Printed (September 13, 2001) September 13, 2001)

Transcription

1 CSR 20 & 40 SLPS TK Printed (Thursday, September 13, 2001) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (September 13, 2001) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

2 General Information Tables of Contents This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual. Assemblies and Subassemblies When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that the part(s) is available separately or included in an assembly. GRID NO. 67D6 SWITCH PANEL ASSEMBLY REF PART# DESCRIPTION QTY PANEL - assy, switch PANEL NAMEPLATE - panel GASKET 1 For example: the switch panel nameplate ( ) is available separately, available as part of the switch panel ( ) and with the panel assembly ( ). ABBREVIATIONS A B C D E ac alternating current A/R as required accum accumulator adj adjusting al aluminum alt alternator amp ampere assy assembly bd board brg bearing brkr breaker brkt bracket C Celsius cw clockwise ccw counterclockwise cam camshaft compr compressor cond condenser conn connecting, connector cyl cylinder def defrost deg degree dehyd dehydrator dia diameter dc direct current disc discharge diff differential EMI Extended Maintenance Interval EEC European Economic Community eng engine The following abbreviations appear in parts manuals E F H I L M N (continued) evap evaporator exch exchanger exp expansion ext external F Farenheit fill fillister fi fuel injection fl flare fpt female pipe thread ft feet ftg fitting hex hexagon hh hexagon head hd head hp horsepower hsg housing id inside diameter in inch (2.54 centimeters) incl includes inj injection int internal int th internal tooth liq liquid lg long mm milimeter mpt male pipe thread mod modulating neg negative No number NS not supplied NSS not sold separately O P R S T U V W os oversized od outside diameter pcb printed circuit board pkg package ph phase pos positive psi pounds per square inch rad radiator rcvr receiver ref reference reg regulator req required rpm revolutions per minute sec second sld solder soc hd socket head sol solenoid spl special sq square ss stainless steel std standard stl steel suct suction sw switch term terminal temp temperature thk thick us undersize vib vibrasorber w watt w/ with w/o without

3 CSR 20 & 40 SLPS Contents Name Grid Page CSR 20 & 40 SLPS REFERENCE SHEET U AIR VENT (40 CONTAINERS) D DEFROST DRAIN D SENSOR RETAINERS B RECORDING THERMOMETER (OPTION & ) B RECORDING THERMOMETER (OPTION ) B AIR VENT (20 CONTAINERS) A COMPRESSOR GROUP - HERMETIC A CONDENSER FAN D COMPRESSOR GROUP (w/service VALVES) D EVAPORATOR FAN GROUP E CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) E CONTROL BOX DOOR (mpc 3000 w/rmm) d HUMIDITY CONTROL (OPTIONS , & ) G HIGH VOLTAGE TRAY A CONTROL BOX A ELECTRICAL COMPONENTS A REMOTE MONITOR (OPTION & ) A COMPRESSOR GROUP (FLANGED) B REFRIGERATION COMPONENTS (HERMETIC w/stepper VALVE) B ELECTRICAL COMPONENTS UNITS w/o HEATER DOOR B TRANSFRESH GROUP (OPTION ) D EVAPORATOR PANELS (UNITS w/heater DOORS) F NAMEPLATES F EVAPORATOR PANELS (UNITS w/o HEATER DOOR) A CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) A DOWNLOAD PANEL (SLIM LINE) A REFRIGERATION COMPONENTS (w/stepper VALVE) A LIQUID INJECTION VALVE F REFRIGERATION COMPONENTS (FLANGED COMPRESSOR, DANFASS VALVES) F CONTROL BOX (HEATER WIRING INSIDE BOX) F

4 6U64 CSR 20 & 40 SLPS REFERENCE SHEET Revised 9/10/01 CSR 20 & 40 SLPS REFERENCE SHEET 6U64 9/10/01 3

5 Revised 9/10/01 CSR 20 & 40 SLPS REFERENCE SHEET 6U64 B/M DESCRIPTION Date CSR20 SL 11/ CSR20 SLPS 11/ CSR40 SL 3/ CSR40 SLPS 11/ CSR20SL / CSR40SLPS-148 3/ CSR20SLPS-155 3/ CSR40SLPS-166 5/ CSR40SLPS / CSR40SLPS / CSR40SL-173 9/ CSR40SLPS-503 9/ CSR40SLPS-505 9/ CSR40SLPS-506 9/ CSR40SLPS-508 9/ Recording Thermometer (Saginomiya) 3/ Remote Monitor 3/ Transfresh Provision 3/ Dehumidity 3/ CSR RMN 11/ CSR RMN 3/ Bridge Light 12/ Dehumidity 12/00 4

6 155D4 CONDENSER FAN Revised 9/5/01 CONDENSER FAN 155D4 9/5/01 5

7 Revised 9/5/01 CONDENSER FAN 155D4 REF PART# DESCRIPTION QTY ORIFICE - condenser fan SCREW - orifice WASHER - dome NUT - captive FAN - condenser SCREW - fan to hub FLATWASHER LOCKWASHER MOTOR - condenser fan (before 6/01) MOTOR - condenser fan (6/01 & after) SCREW - motor FLATWASHER LOCKWASHER NUT GRIP - cable LOCKNUT GROMMET HARNESS - condenser fan motor TERMINAL - splice STRIP - sealing A/R 6

8 155E1 EVAPORATOR FAN GROUP Revised 9/10/01 EVAPORATOR FAN GROUP 155E1 9/10/01 7

9 Revised 9/10/01 EVAPORATOR FAN GROUP 155E1 REF PART# DESCRIPTION QTY MOTOR - evaporator fan (before 8/01) MOTOR - evaporator fan (8/01 & after) TERMINAL - motor SCREW - motor (25 mm) FLATWASHER LOCKWASHER NUTSTRIP NAMEPLATE - arrow FAN - evaporator (CSR 20SL, 270 mm dia) FAN - evaporator (CSR 40SL, 312 mm dia) BRACKET - motor SCREW - bracket FLATWASHER BRACKET - motor mount (CSR 20SL) BRACKET - motor mount (CSR 40SL) SCREW - bracket CONNECTOR - harness LOCKNUT HARNESS - fan motor GROMMET (47 mm) GROMMET (37 mm) GROMMET (22 mm) KEY - fan 3 8

10 158B6 REFRIGERATION COMPONENTS (HERMETIC w/ STEPPER VALVE) Revised 9/10/01 REFRIGERATION COMPONENTS (HERMETIC w/ STEPPER VALVE) 158B6 9/10/01 9

11 Revised 9/10/01 REFRIGERATION COMPONENTS (HERMETIC w/ STEPPER VALVE) 158B6 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 152A4) TUBE - elbow to valve TUBE - discharge process SWITCH - high pressure cutout COIL - condenser SCREW - coil FLATWASHER WASHER TUBE - coil to receiver tank TANK - receiver SCREW - tank FLATWASHER WASHER (nylon) NUT TUBE - receiver to dehydrator VALVE - relief DEHYDRATOR HANGER - dehydrator TUBE - dehydrator to exchanger TUBE - exchanger to tee HEAT EXCHANGER CLAMP - exchanger BRACKET - exchanger SCREW - bracket FLATWASHER TUBE - tee to expansion valve VALVE - expansion TUBE - expansion valve to tee TUBE - tee to evaporator VALVE - solenoid (dehumidity, see 147G12, optional) COIL - solenoid valve TUBE - valve to evaporator TUBE (replaces valve) COIL - evaporator SCREW - coil FLATWASHER (ins 8.4 mm) FLATWASHER (8.4 mm id) TUBE - exchanger to evaporator TUBE - equalizer TUBE - exchanger to valve VALVE - stepper TUBE - modulation valve to compressor 1 10

12 158B6 REFRIGERATION COMPONENTS (HERMETIC w/ STEPPER VALVE) Revised 9/10/01 11

13 Revised 9/10/01 REFRIGERATION COMPONENTS (HERMETIC w/ STEPPER VALVE) 158B6 REF PART# DESCRIPTION QTY TUBE - suction process VALVE - solenoid (liquid injection, see 166F6) COIL TUBE - valve to compressor TUBE - coupling to valve VALVE - liquid injection COIL - valve SWITCH - low pressure cutout 1 12

14 165A6 REFRIGERATION COMPONENTS (w/stepper VALVE) Revised 9/10/01 REFRIGERATION COMPONENTS (w/ STEPPER VALVE) 165A6 9/10/01 13

15 Revised 9/10/01 REFRIGERATION COMPONENTS (w/stepper VALVE) 165A6 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 155D13) VALVE - discharge TUBE - discharge SWITCH - high pressure cutout COIL - condenser SCREW - coil FLATWASHER WASHER TUBE - coil to receiver tank TANK - receiver SCREW - tank FLATWASHER WASHER (nylon) NUT TUBE - receiver to dehydrator VALVE - relief DEHYDRATOR HANGER - dehydrator TUBE - dehydrator to exchanger TUBE - exchanger to tee HEAT EXCHANGER CLAMP - exchanger BRACKET - exchanger SCREW - bracket FLATWASHER TUBE - tee to expansion valve VALVE - expansion TUBE - expansion valve to tee TUBE - tee to evaporator VALVE - solenoid (dehumidity, see 147G12, optional) TUBE - valve to evaporator TUBE (replaces valve) COIL - evaporator (CSR 20 SL units w/heater door) COIL - evaporator (CSR 40 SL units w/heater door) COIL - evaporator (CSR 40 SL units w/o heater door) SCREW - coil FLATWASHER (ins 8.4 mm) FLATWASHER (8.4 mm id) TUBE - exchanger to evaporator TUBE - equalizer TUBE - exchanger to valve VALVE - stepper 1 14

16 165A6 REFRIGERATION COMPONENTS (w/stepper VALVE) Revised 9/10/01 15

17 Revised 9/10/01 REFRIGERATION COMPONENTS (w/stepper VALVE) 165A6 REF PART# DESCRIPTION QTY TUBE - valve to compressor VALVE - suction VALVE - solenoid (liquid injection) TUBE - valve to compressor TUBE - coupling to valve VALVE - liquid injection SWITCH - low pressure cutout 1 16

18 170F4 REFRIGERATION COMPONENTS (FLANGED COMPRESSOR, DANFASS VALVES) Revised 9/13/01 REFRIGERATION COMPONENTS (FLANGED COM- PRESSOR, DAN- FASS VALVES) 170F4 9/13/01 17

19 Revised 9/13/01 REFRIGERATION COMPONENTS (FLANGED COMPRESSOR, DANFASS VALVES) 170F4 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (see 158B3) FLANGE - discharge TUBE - elbow to valve SWITCH - low pressure cutout FLANGE - suction COIL - condenser SCREW - coil FLATWASHER WASHER TUBE - coil to receiver tank TANK - receiver (incl item 7) SCREW - tank FLATWASHER WASHER (nylon) NUT VALVE - solenoid (humidity control, see 157G7) VALVE - relief O-RING DEHYDRATOR (o-ring seal) O-RING HANGER - dehyrdrator TUBE - dehydrator to exchanger NUT - o-ring seal SHOULDER - o-ring seal TEE TUBE - exchanger to tee HEAT EXCHANGER CLAMP - exchanger BRACKET - exchanger SCREW - bracket FLATWASHER TUBE - tee to expansion valve VALVE - expansion TUBE - expansion valve to tee TEE TUBE - tee to evaporator TUBE - liquid VALVE - solenoid (dehumidity, see 147G12, optional) COIL - solenoid valve TUBE - valve to evaporator TUBE (replaces valve) COIL - evaporator 1 18

20 170F4 REFRIGERATION COMPONENTS (FLANGED COMPRESSOR, DANFASS VALVES) Revised 9/13/01 19

21 Revised 9/13/01 REFRIGERATION COMPONENTS (FLANGED COMPRESSOR, DANFASS VALVES) 170F4 REF PART# DESCRIPTION QTY SCREW (25 mm) FLATWASHER (ins 8.4 mm) FLATWASHER (8.4 mm id) TUBE - exchanger to evaporator TUBE - equalizer TUBE - exchanger to valve VALVE - stepper TUBE - modulation valve to flange FITTING - flare FITTING - low side CAP - charge port (blue) ADAPTER VALVE - liquid injection (see 166F6) TUBE - valve to compressor NUT - o-ring seal SHOULDER - o-ring seal TUBE - coupling to valve TUBE - tee to valve 1 20

22 152A4 COMPRESSOR GROUP - HERMETIC Revised 4/12/01 COMPRESSOR GROUP - HER- METIC 152A4 4/12/01 21

23 Revised 4/12/01 COMPRESSOR GROUP - HERMETIC 152A4 REF PART# DESCRIPTION QTY COMPRESSOR - hermetic OIL - compressor COVER - terminal box KIT - gasket & grease GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground KIT - thermistor SCREW - compressor FLATWASHER (13 mm) WASHER - vibration damper PAD - plastic SPACER FLATWASHER (12 mm) NUT CABLE - power 1 22

24 155D13 COMPRESSOR GROUP (w/service VALVES) Revised 9/11/01 COMPRESSOR GROUP (w/ser- VICE VALVES) 155D13 9/11/01 23

25 Revised 9/11/01 COMPRESSOR GROUP (w/service VALVES) 155D13 REF PART# DESCRIPTION QTY COMPRESSOR - scroll (CSR 40) COVER - terminal box KIT - power cord GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground VALVE - discharge CAP - valve CABLE - power VALVE BODY (brass) VALVE CAP - valve SCREW - compressor FLATWASHER (13 mm) WASHER - vibration damper SPACER FLATWASHER (12 mm) NUT SWITCH - high pressure cutout SENSOR - compressor PLUG SCREW - valve LOCKWASHER WASHER - sealing NUT ADAPTER - highside FITTING - highside CAP - fitting ADAPTER (lowside) FITTING - lowside CAP - fitting VALVE - suction SCREW - valve FLATWASHER LOCKWASHER O-RING GASKET - valve 1 24

26 158B3 COMPRESSOR GROUP (FLANGED) Revised 9/13/01 COMPRESSOR GROUP (FLANGED) 158B3 9/13/01 25

27 Revised 9/13/01 COMPRESSOR GROUP (FLANGED) 158B3 REF PART# DESCRIPTION QTY COMPRESSOR - scroll KIT - gasket & grease GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground COVER - terminal box CABLE - power SCREW - compressor FLATWASHER (12 mm) WASHER - vibration damper SPACER FLATWASHER (13 mm) NUT SWITCH - high pressure cutout VALVE (Schrader) INSERT - valve SEALER - thread A/R SENSOR - compressor FLANGE - suction O-RING - suction SCREW - flange LOCKWASHER FLANGE - discharge GASKET - valve SCREW - valve FLATWASHER WASHER - sealing NUT PLUG - pipe 1 26

28 166F6 LIQUID INJECTION VALVE Revised 4/16/01 LIQUID INJEC- TION VALVE 166F6 4/16/01 27

29 Revised 4/16/01 LIQUID INJECTION VALVE 166F6 REF PART# DESCRIPTION QTY VALVE - liquid injection (w/coil , 24V,.034 orifice, 1 ALCO, use on mp-d units only) VALVE - liquid injection (w/o coil , 24V,.034 orifice, 1 ALCO) VALVE - liquid injection (w/coil , 24V,.075 orifice, 1 ALCO) VALVE - liquid injection (w/o coil , 24V,.075 orifice, 1 ALCO) VALVE - liquid injection (w/coil , 24V,.110 orifice, 1 ALCO) VALVE - liquid injection (w/o coil , 24V,.110 orifice, 1 ALCO) COIL (24V, 36 in leads, ALCO, use on mp-d units only) COIL (24V, 2.2 meter leads, ALCO) COIL (24V, 2.2 meter leads w/pin terminals, ALCO) COIL (24V, 200 mm leads w/2 pin connectors, white, ALCO) COIL (24V, 200 mm leads w/2 pin connector, green, ALCO) VALVE - liquid injection (24V, w/o coil, Danfoss) COIL (24V, w/2 pin connector, gray, Danfoss) COIL (24V, w/2 pin connector, green, Danfoss) COIL (24V, 2.2 meter leads, Danfoss) 1 28

30 157G7 HUMIDITY CONTROL (OPTIONS , & ) Revised 4/4/00 HUMIDITY CON- TROL (OPTIONS , & ) 157G7 4/4/00 29

31 Revised 4/4/00 HUMIDITY CONTROL (OPTIONS , & ) 157G7 REF PART# DESCRIPTION QTY VALVE - solenoid (humidity control) COIL TUBE (replaces valve) SENSOR - humidity HARNESS - sensor CLAMP - sensor SPACER - clamp SCREW - clamp 2 30

32 158A4 ELECTRICAL COMPONENTS Revised 9/13/01 ELECTRICAL COMPONENTS 158A4 9/13/01 31

33 Revised 9/13/01 ELECTRICAL COMPONENTS 158A4 REF PART# DESCRIPTION QTY KIT - sensor (universal) A/R HARNESS - evaporator fans & heater (before 9/00) HARNESS - evaporator fans (9/00 & after) VALVE - stepper CABLE - power (22.3 meters, 73 ft) CABLE - power (19.2 meters, 63 ft) PLUG - power (Minnekes) BRACKET - cable restraint SCREW - cable FLATWASHER NUT SCREW - bracket FLATWASHER LOCKWASHER SPRING - heater HARNESS - sensor (humidity, MPC) MOTOR - condenser fan (see 155D4) HARNESS - condenser fan (see 155D4) MOTOR - evaporator fan (see 157D8) HARNESS - control box HEATER (680W, 600 mm leads) HEATER (680W, 2 meter leads) BRACKET - heater BRACKET - heater SCREW - bracket VALVE - solenoid (see 154E9) THERMOSTAT SCREW - thermostat COMPRESSOR (w/service valves see 155D13, flanged see 1 158B6) 19 NSS BOX - control (see 158A3) CABLE - compressor SWITCH - high pressure cutout VALVE - solenoid SENSOR - humidity SWITCH - high temperature 1 25 NSS PANEL - USDA receptacle (see 165A5) 1 32

34 158B7 ELECTRICAL COMPONENTS UNITS w/o HEATER DOOR Revised 9/13/01 ELECTRICAL COMPONENTS UNITS w/o HEATER DOOR 158B7 9/13/01 33

35 Revised 9/13/01 ELECTRICAL COMPONENTS UNITS w/o HEATER DOOR 158B7 REF PART# DESCRIPTION QTY KIT - sensor (universal) A/R HARNESS - evaporator fans & heaters VALVE - stepper CABLE - power PLUG - power (Minnekes) BRACKET - cable restraint SCREW - bracket FLATWASHER LOCKWASHER SPRING - heater HARNESS - sensor (humidity, MPC) MOTOR - condenser fan (see 155D4) HARNESS - condenser fan (see 155D4) MOTOR - evaporator fan (see 155E1) HARNESS - control box HEATER BRACKET - heater BRACKET - heater SCREW - bracket VALVE - solenoid (see 158B6) COIL - valve THERMOSTAT SCREW - thermostat COMPRESSOR (hermetic, see 152A4) COMPRESSOR (w/service valves see 155D13, flanged see 1 158B3) 18 NSS BOX - control (see 158A3) CABLE - compressor SWITCH - high pressure cutout VALVE - solenoid (liquid injection) VALVE - solenoid (dehumidify) KIT - thermistor SENSOR - humidity 1 34

36 158A3 CONTROL BOX Revised 12/11/00 CONTROL BOX 158A3 12/11/00 35

37 Revised 12/11/00 CONTROL BOX 158A3 REF PART# DESCRIPTION QTY BRACKET - diagram RIVET - bracket BRACKET (w/receptacle) NUT - speed SCREW - bracket WASHER - insulating (nylon) BOARD - relay (MP3000) SCREW - relay board RELAY - power CLIP - relay FUSE (20A) SCREW - board FUSE HOLDER CABLE - retriever plug RIVET - plug CAP - plug HINGE - cover SCREW - hinge WASHER (nylon) INSULATOR WASHER LOCKWASHER NUT PLUG - seal NAMEPLATE - Caution NAMEPLATE - on/off CONNECTOR - liquid tite FITTING - harness FITTING - harness SWITCH - unit on/off BOOT - switch BREAKER - circuit BOOT - circuit breaker BLOCK - terminal (4 pole) BLOCK - terminal (5 pole) BLOCK - terminal (8 pole) BLOCK - terminal (12 pole) BLOCK - terminal (14 pole) BLOCK - terminal (18 pole) 1 18 NSS DOOR - controller (see 157D7) BATTERY (12V, 1.9 AH) GASKET - cover 1 36

38 158A3 CONTROL BOX Revised 12/11/00 37

39 Revised 12/11/00 CONTROL BOX 158A3 REF PART# DESCRIPTION QTY GROMMET PLUG - seal PLUG (2 pole, short circuit) PLUG (2 pole) BOX - control SCREW - control box FLATWASHER WASHER - insulator GROMMET PLUG - din 2 27 NSS TRAY - high voltage (see 158A1) CABLE - battery 1 38

40 170F5 CONTROL BOX (HEATER WIRING INSIDE BOX) Revised 9/13/01 CONTROL BOX (HEATER WIRING INSIDE BOX) 170F5 9/13/01 39

41 Revised 9/13/01 CONTROL BOX (HEATER WIRING INSIDE BOX) 170F5 REF PART# DESCRIPTION QTY BRACKET - diagram RIVET - bracket BRACKET (w/receptacle) NUT - speed SCREW - bracket WASHER - insulating (nylon) BOARD - relay (MP3000) SCREW - relay board RELAY - power CLIP - relay FUSE (20A) HOLDER - fuse CABLE - retriever plug RIVET - plug CAP - plug HINGE - cover SCREW - hinge WASHER (nylon) INSULATOR WASHER LOCKWASHER NUT PLUG - seal NAMEPLATE - Caution NAMEPLATE - On/Off CONNECTOR - liquid tite FITTING - harness FITTING - harness SWITCH - unit on/off BOOT - switch BREAKER - circuit BOOT - circuit breaker PLUG (2 pole, short circuit) PLUG (2 pole) BLOCK - terminal (4 pole) BLOCK - terminal (5 pole) BLOCK - terminal (8 pole) BLOCK - terminal (12 pole) BLOCK - terminal (14 pole) BLOCK - terminal (18 pole) 1 18 NSS DOOR - controller (see 157D7) BATTERY (12V, 1.9 AH) 1 40

42 170F5 CONTROL BOX (HEATER WIRING INSIDE BOX) Revised 9/13/01 41

43 Revised 9/13/01 CONTROL BOX (HEATER WIRING INSIDE BOX) 170F5 REF PART# DESCRIPTION QTY GASKET - cover GROMMET BOX - control SCREW - control box FLATWASHER WASHER - insulator GROMMET 3 24 NSS TRAY - high voltage (see 158A1) CABLE - battery RAIL - terminal block SCREW - rail FLATWASHER WASHER - insulator NUT TERMINAL - stop clip PLATE - end terminal BLOCK - terminal CONNECTOR - cross 1 42

44 158A1 HIGH VOLTAGE TRAY Revised 11/13/00 HIGH VOLTAGE TRAY 158A1 11/13/00 43

45 Revised 11/13/00 HIGH VOLTAGE TRAY 158A1 REF PART# DESCRIPTION QTY PLATE - bottom SCREW - plate to box WASHER - insulator FLATWASHER LOCKWASHER NUT BREAKER - circuit (25 amp) CONTACTOR (CI 25) TRANSFORMER SCREW - transformer RAIL - din (60 mm) RAIL - din (125 mm) SCREW (pan hd) LOCKWASHER INTERLOCK 1 44

46 157D7 CONTROL BOX DOOR (mpc 3000 w/rmm) Revised 3/30/01 CONTROL BOX DOOR (mpc 3000 w/rmm) 157D7 3/30/01 45

47 Revised 3/30/01 CONTROL BOX DOOR (mpc 3000 w/rmm) 157D7 REF PART# DESCRIPTION QTY DOOR - control box KEYBOARD (MP3000) HINGE - door SCREW - hinge WASHER (nylon) WASHER NUT INSULATOR - hinge SCREW - door RETAINER - screw CONTROLLER (MP3000) NUT - controller LOCKWASHER WASHER - insulating (nylon) MODEM - RMM (option , ) CONNECTOR (7 pin) CABLE - connecting (25 pin, No. 1 & 3) NAMEPLATE - relay board CABLE - connecting (RMM, option , ) ADAPTER - push-on NUT NAMEPLATE - contoller warning NAMEPLATE - phase select CABLE - connecting (No. 2) CABLE - retriever (Deutsch) 1 46

48 147B8 RECORDING THERMOMETER (OPTION & ) Revised 5/31/00 RECORDING THERMOMETER (OPTION & ) 147B8 5/31/00 47

49 Revised 5/31/00 RECORDING THERMOMETER (OPTION & ) 147B8 REF PART# DESCRIPTION QTY THERMOMETER - recording (31 day, Saginomiya, battery, 1 see 147B9) THERMOMETER - recording (31 day, Saginomiya, AC 1 power) SCREW - recorder LOCKWASHER FLATWASHER BOX - recorder SCREW - box FLATWASHER WASHER (nylon) PLATE - box (bottom) SCREW - plate FLATWASHER LOCKWASHER NUT GROMMET GUIDE - latch SCREW - guide (12 mm) SCREW - guide (25 mm) FLATWASHER LOCKWASHER WASHER - insulating (nylon) NUT LATCH - cover RIVET - latch BRACKET - latch SCREW - bracket FLATWASHER LOCKWASHER NUT COVER - recorder (incl items 15, 16 & 17) PLATE - keeper RIVET - plate WINDOW GASKET - cover HINGE SET - left HINGE - right (w/pin) HINGE - right (w/o pin) HINGE - left (w/pin) HINGE - left (w/o pin) SCREW - hinge 8 48

50 147B8 RECORDING THERMOMETER (OPTION & ) Revised 5/31/00 49

51 Revised 5/31/00 RECORDING THERMOMETER (OPTION & ) 147B8 REF PART# DESCRIPTION QTY FLATWASHER LOCKWASHER HINGE SET - right 1 50

52 147B9 RECORDING THERMOMETER (OPTION ) Revised 7/23/98 RECORDING THERMOMETER (OPTION ) 147B9 7/23/98 51

53 Revised 7/23/98 RECORDING THERMOMETER (OPTION ) 147B9 REF PART# DESCRIPTION QTY THERMOMETER - recording (Saginomiya, 31 day battery) ELEMENT INDICATOR - volt TIMER PLATE - recorder NUT - chart STYLUS - pen CHART (31 day, -20 to +85 Fahrenheit, box of 50) 1 52

54 158A5 REMOTE MONITOR (OPTION & ) Revised 12/5/00 REMOTE MONI- TOR (OPTION & ) 158A5 12/5/00 53

55 Revised 12/5/00 REMOTE MONITOR (OPTION & ) 158A5 REF PART# DESCRIPTION QTY HARNESS - remote monitor RECEPTACLE (4 pin) RIVET - receptacle CAP - plug RIVET - cap 1 54

56 165A5 DOWNLOAD PANEL (SLIM LINE) Revised 12/5/00 DOWNLOAD PANEL (SLIM LINE) 165A5 12/5/00 55

57 Revised 12/5/00 DOWNLOAD PANEL (SLIM LINE) 165A5 REF PART# DESCRIPTION QTY PANEL - receptacle RIVET - panel CAP - dust CHAIN - cap CAP - dust RIVET - cap RECEPTACLE (4 pin) RIVET - connector RECEPTACLE (5 pin) PLUG - spare hole CONNECTOR - plug (12 pin) NAMEPLATE - data download USDA 1 56

58 155E2 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) Revised 1/3/01 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 1/3/01 57

59 Revised 1/3/01 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper WASHER WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front) SCREW - plate FLATWASHER WASHER (nylon) NUT 2 4 Not Used GRILLE - condenser GRILLE - humidity SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator (3 fan, units with 2 fans see ) SEAL - door A/R KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge WASHER (nylon) WASHER PIN - hinge (w/snap) DOOR - heater section SCREW - door WASHER (nylon) WASHER FRAME - condenser (foamed) GASKET - evaporator door GASKET - door 1 58

60 155E2 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) Revised 1/3/01 59

61 Revised 1/3/01 CONDENSER COMPONENTS (UNITS w/3 FANS & HEATER DOOR) 155E2 REF PART# DESCRIPTION QTY GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER WASHER (nylon) PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) FLATWASHER WASHER HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER NAMEPLATE - Warning, Fan Start 1 60

62 165A4 CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) Revised 12/11/00 CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) 165A4 12/11/00 61

63 Revised 12/11/00 CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) 165A4 REF PART# DESCRIPTION QTY KEEPER - door latch SCREW - keeper (TIR seal) WASHER WASHER (nylon) WASHER (nylon) BRACKET - frame SCREW - bracket WASHER WASHER (nylon) NUT PLATE - cable storage (front) NUT WASHER (nylon) SCREW - plate FLATWASHER WASHER (nylon) ORIFICE - condenser SCREW - orifice FLATWASHER WASHER - dome NUT - captive GRILLE - condenser SCREW - grille FLATWASHER WASHER (nylon) DOOR - evaporator KNOB SCREW - door SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE SCREW - hinge (TIR seal) WASHER (nylon) WASHER PIN - hinge (w/snap) BRACKET - safety hook SCREW - bracket WASHER 8 62

64 165A4 CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) Revised 12/11/00 63

65 Revised 12/11/00 CONDENSER COMPONENTS (UNITS w/o HEATER DOOR) 165A4 REF PART# DESCRIPTION QTY WASHER (nylon) FRAME - condenser FRAME - condenser (Transfresh, option ) GASKET - evaporator door NAMEPLATE - TK GASKET - unit COVER (instead of thermometer) SCREW - cover FLATWASHER WASHER (nylon) PLATE - guard SCREW - plate (20 mm) SCREW - plate (25 mm) WASHER (nylon) HOOK - strap CLAMP - hook SCREW - clamp STRAP - door SCREW - strap FLATWASHER PORT - purge (option ) RIVET - port 2 64

66 147B3 SENSOR RETAINERS Revised 9/9/99 SENSOR RETAIN- ERS 147B3 9/9/99 65

67 Revised 9/9/99 SENSOR RETAINERS 147B3 REF PART# DESCRIPTION QTY BRACKET - probe CAP - retainer (w/o hole) CAP - retainer (w/hole) GASKET - retainer POCKET - sensor CONNECTOR - sensor POCKET - sensor 1 66

68 143D7 AIR VENT (40 CONTAINERS) Revised 9/12/01 AIR VENT (40 CONTAINERS) 143D7 9/12/01 67

69 Revised 9/12/01 AIR VENT (40 CONTAINERS) 143D7 REF PART# DESCRIPTION QTY BRACKET - air vent handle SCREW - handle & disk WASHER (nylon) NUT SPRING NAMEPLATE - do not open below 0 C HANDLE - air vent BEARING - slide BRACKET - handle NUT LOCKWASHER FLATWASHER NUT - wing DISK - air vent GASKET - air vent PLATE - air vent SCREW - plate FLATWASHER WASHER - nylon GASKET - air vent PROTECTOR - edge PIN - hinge NAMEPLATE - do not open below 0 C HINGE - air vent 1 68

70 151A6 AIR VENT (20 CONTAINERS) Revised 12/3/98 AIR VENT (20 CONTAINERS) 151A6 12/3/98 69

71 Revised 12/3/98 AIR VENT (20 CONTAINERS) 151A6 REF PART# DESCRIPTION QTY SCREW - air vent PLATE - air vent GASKET - air vent SCREW WASHER WASHER (nylon) NAMEPLATE - air ventilation DISK - air vent GASKET LOCKWASHER NUT BEARING - slide FLATWASHER NUT - wing BARB - hose adapter WASHER (nylon) 1 70

72 158F0 EVAPORATOR PANELS (UNITS w/heater DOORS) Revised 12/11/00 EVAPORATOR PANELS (UNITS w/ HEATER DOORS) 158F0 12/11/00 71

73 Revised 12/11/00 EVAPORATOR PANELS (UNITS w/heater DOORS) 158F0 REF PART# DESCRIPTION QTY PLATE - rear (bottom, 2 mm thick) PLATE - rear (top, 2 mm thick) RIVET - plate GRILLE - evaporator (CSR 20SL) GRILLE - evaporator (CSR 40SL) GRILLE - evaporator (Transfresh option , see 158D0) RIVET - grille CHANNEL - Z RIVET - channel GASKET - unit PANEL - USDA receptacle (see 158C9) CHANNEL - air SEALER - polyurethane A/R RIVET - channel INLET - fresh air RIVET - inlet SEALER - polyurethane A/R CHANNEL - fresh air RIVET - channel NAMEPLATE - data download USDA COVER - plate 1 72

74 165A3 EVAPORATOR PANELS (UNITS w/o HEATER DOOR) Revised 12/11/00 EVAPORATOR PANELS (UNITS w/ o HEATER DOOR) 165A3 12/11/00 73

75 Revised 12/11/00 EVAPORATOR PANELS (UNITS w/o HEATER DOOR) 165A3 REF PART# DESCRIPTION QTY PLATE - rear (bottom) PLATE - rear (top) RIVET - plate GRILLE - evaporator GRILLE - evaporator (Transfresh, option ) RIVET - grille CHANNEL - z RIVET - channel 28 5 NSS PANEL - USDA receptacle (see 165A5) CHANNEL - air SEALER - polyurethane A/R SCREW - channel INLET - fresh air RIVET - inlet SEALER - polyurethane A/R CHANNEL - fresh air RIVET - channel PLATE - cover (Transfresh) RIVET - plate CABLE - Transfresh (option ) CABLE - Transfresh (option ) SENSOR - PT100 (option ) BOX - Transfresh (option ) RIVET - box 4 74

76 158D0 TRANSFRESH GROUP (OPTION ) Revised 4/12/00 TRANSFRESH GROUP (OPTION ) 158D0 4/12/00 75

77 Revised 4/12/00 TRANSFRESH GROUP (OPTION ) 158D0 REF PART# DESCRIPTION QTY GRILLE - evaporator (CSR 40SL) BOX - Transfresh RIVET - box HARNESS - Transfresh (w/red bandwrap, 160 in lg) HARNESS - Transfresh (w/green bandwrap, 120 in lg) 1 76

78 143D10 DEFROST DRAIN Revised 10/22/99 DEFROST DRAIN 143D10 10/22/99 77

79 Revised 10/22/99 DEFROST DRAIN 143D10 REF PART# DESCRIPTION QTY BRACKET - hose MOUNT - cable tie RIVET - anchor CLAMP - hose SCREW - bracket CONNECTOR - T-hose BANDWRAP HOSE - flex 1 78

80 158F1 NAMEPLATES Revised 9/12/00 NAMEPLATES 158F1 9/12/00 79

81 Revised 9/12/00 NAMEPLATES 158F1 REF PART# DESCRIPTION QTY NAMEPLATE - TK NAMEPLATE - Ingersoll Rand NAMEPLATE - Power Saver NAMEPLATE - Thermo King NAMEPLATE - R404A NAMEPLATE - Warning, Fan Start NAMEPLATE - Warning, Hot Components NAMEPLATE - R404A NAMEPLATE - data download USDA NAMEPLATE - Caution NAMEPLATE - Warning NAMEPLATE - Main Relay Board NAMEPLATE - Main Relay Board NAMEPLATE - Air Exchanger NAMEPLATE - Air Exchanger 1 80

82 INDEX NUMERICAL BY PART NUMBER , 18, 24, 26, 32, , 22, , 32, , 32, , , , , , , 24, , 24, , 64, , , , , 24, , , , , 26, , , , , , , 32, , , 32, , , , 18, 28, , 18, , 42, , 14, , , , 40, , , , , , , , , , , 26, , , , , , , , 38, , , , , , , 40, 46, , , , , , , , , , , , , , 14, , , , , 24, 48, 60, , 60, 62, , 14, 18, 38, 42, 58, , 40, 44, 48, , , 26, , 46, 48, 50 INDEX - 1

83 , 46, , , 14, 18, 36, 40, , , 14, 18, 32, 34, 38, 42, 62, , 68, , , , , 14, 18, 32, 34, 36, 40, 48, 58, , , 60, , 24, 68, , 26, , 24, , , 74, , , 14, , , , , 40, 44, 58, 62, 68, , , , 10, 14, 20, 58, 62, , 14, 20, 58, 62, 64, , 10, 14, 20, 58, , , , , 58, , , , , 24, , 24, , , 24, , 24, , 24, , 24, , 24, , 14, 18, 38, 42, 58, , , 32, 34, , 34, 36, 40, 44, , , 60, , 14, , , , , , 14, , , , INDEX NUMERICAL BY PART NUMBER , , 14, , , , , , , , 18, , 14, , 14, , 14, 18, , , , , 16, 28, 32, , , 14, , 14, 20, 32, , , 28, 32, , 14, , 14, , 14, , INDEX - 2

84 INDEX NUMERICAL BY PART NUMBER , , , , , , , 14, , 14, , , , , 24, , , , , , , , , 40, , , , , , , , , 72, , , , , 74, INDEX - 3

85 INDEX NUMERICAL BY PART NUMBER INDEX - 4

86 INDEX ALPHABETICAL BY DESCRIPTION A ADAPTER 20, 24 ADAPTER - highside 24 ADAPTER - push-on 46 B BANDWRAP 78 BARB - hose adapter 70 BATTERY 36, 40 BEARING - slide 68, 70 BLOCK - terminal 36, 40, 42 BOARD - relay 36, 40 BODY 24 BOOT - circuit breaker 36, 40 BOOT - switch 36, 40 BOX - control 32, 34, 38, 42 BOX - recorder 48 BOX - Transfresh 74, 76 BRACKET 36, 40 BRACKET - air vent handle 68 BRACKET - cable restraint 32, 34 BRACKET - diagram 36, 40 BRACKET - exchanger 10, 14, 18 BRACKET - frame 58, 62 BRACKET - handle 68 BRACKET - heater 32, 34 BRACKET - hose 78 BRACKET - latch 48 BRACKET - motor 8 BRACKET - motor mount 8 BRACKET - probe 66 BRACKET - safety hook 62 BREAKER - circuit 36, 40, 44 C CABLE - battery 38, 42 CABLE - compressor 32, 34 CABLE - connecting 46 CABLE - power 22, 24, 26, 32, 34 CABLE - retriever 46 CABLE - retriever plug 36, 40 CABLE - Transfresh 74 CAP - charge port 20 CAP - dust 56 CAP - fitting 24 CAP - plug 36, 40, 54 CAP - retainer 66 CAP - valve 24 CHAIN - cap 56 CHANNEL - air 72, 74 CHANNEL - fresh air 72, 74 CHANNEL - Z 72 CHANNEL - z 74 CHART 52 CLAMP - exchanger 10, 14, 18 CLAMP - hook 60, 64 CLAMP - hose 78 CLAMP - sensor 30 CLIP - relay 36, 40 COIL 12, 28, 30 COIL - condenser 10, 14, 18 COIL - evaporator 10, 14, 18 COIL - solenoid valve 10, 18 COIL - valve 12, 34 COMPRESSOR 32, 34 COMPRESSOR - hermetic 22 COMPRESSOR - scroll 10, 14, 18, 24, 26 CONNECTOR 46 CONNECTOR - cross 42 CONNECTOR - harness 8 CONNECTOR - liquid tite 36, 40 CONNECTOR - plug 56 CONNECTOR - sensor 66 CONNECTOR - T-hose 78 CONTACTOR 44 CONTROLLER 46 COVER 60, 64 COVER - plate 72 COVER - recorder 48 COVER - terminal box 22, 24, 26 D DEHYDRATOR 10, 14, 18 DISK - air vent 68, 70 DOOR - control box 46 DOOR - controller 36, 40 DOOR - evaporator 58, 62 DOOR - heater section 58 E ELEMENT 52 F FAN - condenser 6 FAN - evaporator 8 FITTING - flare 20 FITTING - harness 36, 40 FITTING - highside 24 FITTING - low side 20 FITTING - lowside 24 FLANGE - discharge 18, 26 FLANGE - suction 18, 26 FLATWASHER 6, 8, 10, 14, 18, 20, 22, 24, 26, 32, 34, 38, 42, 44, 48, 50, 58, 60, 62, 64, 68, 70 FRAME - condenser 58, 64 FUSE 36, 40 FUSE HOLDER 36 G GASKET 70 GASKET - air vent 68, 70 GASKET - cover 36, 42, 48 GASKET - door 58 GASKET - evaporator door 58, 64 GASKET - power connector 22, 24, 26 GASKET - retainer 66 GASKET - unit 60, 64, 72 GASKET - valve 24, 26 GRILLE - condenser 58, 62 GRILLE - evaporator 72, 74, 76 GRILLE - humidity 58 GRIP - cable 6 GROMMET 6, 8, 38, 42, 48 GUIDE - latch 48 H HANDLE - air vent 68 HANGER - dehydrator 10, 14 HANGER - dehyrdrator 18 HARNESS - condenser fan 32, 34 HARNESS - condenser fan motor 6 HARNESS - control box 32, 34 HARNESS - evaporator fans 32 HARNESS - evaporator fans & heater 32 HARNESS - evaporator fans & heaters 34 HARNESS - fan motor 8 HARNESS - remote monitor 54 HARNESS - sensor 30, 32, 34 HARNESS - Transfresh 76 HEAT EXCHANGER 10, 14, 18 HEATER 32, 34 HINGE 58, 62 HINGE - air vent 68 HINGE - cover 36, 40 HINGE - door 46 HINGE - left 48 HINGE - right 48 HINGE SET - left 48 HINGE SET - right 50 HOLDER - fuse 40 HOOK - strap 60, 64 HOSE - flex 78 I INDICATOR - volt 52 INLET - fresh air 72, 74 INSERT - valve 26 INSULATOR 36, 40 INSULATOR - hinge 46 INSULATOR - latch 58, 62 INTERLOCK 44 K KEEPER - door latch 58, 62 KEY - fan 8 KEYBOARD 46 KIT - gasket & grease 22, 26 KIT - power cord 24 KIT - sensor 32, 34 KIT - thermistor 22, 34 KNOB 58, 62 INDEX - 1