Excellence in Level Measurement
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1 Technical Data Sheet No. Novaflo 2000 'Fail-Safe' Level Alarm System Excellence in Level Measurement Afriso Eurogauge Ltd Imberhorne Lane, East Grinstead West Sussex. RH19 1RF Tel: Fax: web site:
2 Declaration of Conformity This is to certify that the above named product fully complies with the requirements of the normative sections of the following harmonised European Standards. EN : Electromagnetic Compatibility - Generic Emission Standard. Part 1 : Residential, Commercial and Light Industry. EN : Electromagnetic Compatibility - Generic Immunity Standard. Part 1 : Residential, Commercial and Light Industry. EN : Safety requirements for electrical equipment for measurement, control and laboratory use. Signed : (J Graham) Position : Technical Manager Date : 08/01/2001 This declaration applies to the following Part Number(s): : 230 Volts ac version : 110 Volts ac version : +24 Volt DC version. Tel : +(44) Fax : +(44) Sheet 1 of 6
3 1. Application The NOVAFLO 2000 is designed to provide visual and audible alarms whenever a predetermined level in storage tanks containing diesel or fuel oil is reached. A set of voltage-free relay contacts are also provided for external indication of an alarm condition. The system consists of a thermistor sensing probe and an IP65 rated weatherproof plastic enclosure containing the visual and audible alarms and the electronic PCB. A Sensing probe of the GWG type is supplied which has an integral 3.2 metre two core cable which may be extended as necessary with a PKVA in-line connector. 2. Operation The NOVAFLO 2000 sensing probe utilises a thermistor which is protected against mechanical damage. When the probe is covered by diesel or fuel oil, the thermistor temperature drops and the voltage across it changes. This change is sensed by the control electronics causing the activation of the alarm circuitry. 2.1 Fail-Safe The unit is designed such that an alarm condition will cause the output relay to de-energise. A loss of power or a sensing probe fault will also cause the output relay to de-energise ensuring fail-safe operation. The unit can be set for high level (HL) fail-safe or for low level (LL) fail-safe via an internal switch on the PCB. The default setting is HL. 2.2 High Level (HL) Fail-Safe High-level fail-safe is intended to prevent the storage tank from overfilling and operates as follows: When the probe is uncovered the output relay will be energised and the green 'normal' LED on the unit will be lit. When the probe is covered the output relay will de-energise, the audible alarm will pulse on and off and the red 'alarm' LED on the unit will be lit. Operating the mute pushbutton will turn the audible alarm off and cause the red 'alarm' LED on the unit to pulse on and off. The relay will remain de-energised when the mute pushbutton is operated. 2.3 Low Level (LL) Fail-Safe Low-level fail-safe is intended to prevent the storage tank from emptying and operates as follows: When the probe is covered the output relay will be energised and the green 'normal' LED on the unit will be lit. When the probe becomes uncovered the output relay will de-energise, the audible alarm will pulse on and off and the red 'alarm' LED on the unit will be lit. Operating the mute pushbutton will turn the audible alarm off and cause the red 'alarm' LED on the unit to pulse on and off. Tel : +(44) Fax : +(44) Sheet 2 of 6
4 2.4 Function Test Operating the test pushbutton simulates a sensor fault and de-energises the output relay, causes the audible alarm to sound continuously and turns on the amber 'fault' LED on the unit. It should be noted that the audible alarm cannot be muted either when the test pushbutton is being operated or when a sensor fault is present. 3. Installation The alarm unit is designed for four-screw wall mounting on a 117.5mm x 117.5mm square pitch. It is recommended that the unit is not mounted in a location where it is exposed to direct sunlight. All wiring must be in suitable cable for the application conditions. The installation must comply with the relevant regulations of the electrical supply authority concerned together with any other statutory requirements which may affect the complete installation. 4. Wiring Schematic CONN10 CONN1 LL SW1 HL Fail-safe Switch View of PCB with lid removed CONN7 CONN9 CONN8 Power Supply Live Neutral Earth Sensor Input (Polarity not important) Relay Output N/O Com N/C Tel : +(44) Fax : +(44) Sheet 3 of 6
5 5. Probe Installation Pass the probe lead through the 1" BSP tank/cable gland to give the desired probe length and tighten the cable gland. Fit the probe assembly into the 1" BSP tank gland in the storage tank. If the probe lead requires extension, fit a PVKA in-line cable connector to the probe lead and run the required length of additional cable from the PKVA connector to the Novaflo 2000 unit Novaflo 2000 Control Unit 1" BSP Tank/ Cable Gland Weight Two Core Cable Extension Lead Sensing Probe PKVA In-Line Cable Connector Tel : +(44) Fax : +(44) Sheet 4 of 6
6 6. Specification Part Numbers Supply Failsafe : 230V ac; : 110V ac; : 24V DC. 110/230V ac; 50/60Hz; 4VA. +24V DC available to order. High or low level selected by slide switch on PCB - factory set to high level. Indicators Alarm Red. Normal Green. Sensor Fault Amber. Controls Test Button Simulates probe o/c. Mute Button Mutes alarm alarm LED flashes on and off at 1Hz. Relay SPCO 250V; 3A non-inductive load. de-energises upon alarm remains de-energised until alarm clears. Sounder Internal pulsed piezo-electric sounder 0.6metre). Function Normal Relay energised green LED on sounder off. Alarm Relay de-energised red LED on sounder pulsing on and off. Alarm muted Relay de-energised red LED flashing on and off sounder off. Cable Fault Relay de-energised amber LED on - sounder continuously on. Sensor GWG type 937 for fuel oil only (max. viscosity 50c/s). EMC/LVD Emissions : EN Immunity : EN LVD : EN Housing Protection Cable Entry Weight Note: Polycarbonate ABS enclosure for vertical wall mounting. Dimensions : 125mm x 125mm x 76mm. IP65. 3 Pg9 glands for 6-8mm cable. 0.60kg. We reserve the right to amend this specification without prior notice. Tel : +(44) Fax : +(44) Sheet 5 of 6
7 7. Outline and Dimensions Novaflo 2000 'Fail-Safe' Level Alarm System Mute Alarm 125 Fault Test Normal EUROGAUGE AFRISO EURO-INDEX Tel : +(44) Fax : +(44) Sheet 6 of 6
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