Insulated Panels. Highline Gutters. Installation guide

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1 Insulated Panels Highline Gutters Installation guide

2 2

3 Preparing for installation ingspan angular gutters are manufactured from galvanized metalsheet with single-side coating (polyester, Spectrum, plastisol). Their shape and dimensions ensure good drainage of rainwater from the roof surface. Gutters are delivered in 6 m lenghts, but other lengths are also available on request. Necessary tools To install the gutter you need following tools: - plate shears - riveter - cordless screwdriver ( obr/min) - drill - center punch - measuring tape Gutters should be stored near their subsequent installation place. Before installation, check the contents of the packages with individual components. Gutters, pipes and other gutter accessories are packed on pallets, wrapped in stretch and secured by polystyrene spacers. Preparing of the roof panel to hang the gutter. Roof panel S1000 RW is supplied with a factory-made cutback length: - 80 mm for short eave - 55 mm for overhanging eave 3

4 d Mounting Cutback 80 mm for short eave (55 mm for overhanging eave): 80 (podcięcie) 08 P 03 P 08 P 600 mm α kit plastyczny P 126b 126c 126d 126g D 04 P 126e 31 P 126g 126f X 150 max mm 4

5 Installation guide 1. Paste the sealing profile P13 approx. 20 mm from the edge of the panel. P13 sealing profile pasted under the upper skin of RW panel approximately 20 mm from the edge. Roof panel S 1000 RW with factory-made cutback 2. Install hangers 127 on every second fold of the roof panel (tongued approx. 116 mm). P03 metal screw - 4,8x gutter hook, element fixing gutter at 666mm P14 seal PE 9x3 3. While fitting the gutter stop end 126h install the first part of the gutter. Join gutter stop end and rim 126h using rivets and glue +D like on the picture. 126h gutter stop end +D glue applied over edge of the gutter 126a gutter connector P08 - stainless steel rivets pcs at both ends of gutter start gutter A 5

6 Mounting 126h gutter stop end +D glue applied on edges of the gutter P08 - stainless seel rivets pcs at both ends of gutter 126a gutters punction 4. Cut a suitable holes in the first element and install gutter groove inside this. The dimensions of the holes: 98x98 mm (for pipes 100x100 mm); 118x118 mm (for pipes 120x120 mm); 148x148 mm (for pipes 150x150). 126j gutter groove +D glue applied arround the hole hole in the gutter 6

7 Installatiion guide 8xP08 4,8x9,5 stainless steel rivets two lines of +D glue 5. Install first element of gutter on the gutter hook and external cladding of panel (in plece where P13 seal is). Use stainless steel rivets. rivet P08 fixing gutter with external cladding of RW panel (every 333 mm) Rivet P08 fixing gutter with gutter hook 7

8 Mounting 6. Install additional sections of the gutter according to the scheme. Gutter part A gutter hanger supporting the gutter at each 666 mm +D glue applied over edge of the gutter, part B +D glue applied over edge of the gutter, part B gutter part B P08 stainless steel rivets (10-12 pcs) on the edge of the gutter 126a gutters punction 7. Install next sections to the gutter hangers and panels according to the scheme (a single rivet at intervals of 333 mm). rivet P08 fixing gutter with external cladding of RW panel (every 333 mm) gutter part A gutter part B 126a gutters punction 8

9 Mounting The interior of the gutter - the connection of two gutter sections over the length: A and B. 127 gutter hangler Gutter part A P08 stainless steel rivet 4,8x9,5 Gutter part B 126a łącznik rynny 8. Install the last section of the gutter similarly to the first element. 126j gutter groove P08 rivets for instalation gutter groove (8 pcs) P08 stainless steel rivet 4,8x9,5 for instalation gutter stop end (10-12 pcs) two lines of +D glue two lines of +D glue gutter part C +D glue for to seal gutter groove 126h gutter stop end C (right) 9

10 Mounting 9. After installing the entire section of the gutter, mount verge component 131. Verge component Install bases for downpipes 126g. 126g base for clamp P03 self tapping fasteners (4,8x20) 4 pcs for each clamp 10

11 Mounting 11. Install drain elbow 126e. 126j gutter groove 126j gutter groove 126e double drain elbow 126g base for clamp Maximum spacing of clamps 2000 mm 126g base for clamp 126d downpipe 11

12 Mounting P03 self tapping fasteners (4,8x20) 2 pcs for each clamp 126g base for clamp 126d downpipe mm Match the end of the downpipe to next sections by cutting the edge of the pipe on length of mm 12

13 Mounting 12. Install drain elbow 126f by rivets. 126d downpipe 126g base for clamp 126g clamp P03 self tapping fastener 126f drain elbow 13. If the gutters are combined with the storm instalation use 126s element (reduction). 126g Base 126d Downpipe 126g Sleeve P03 Self Tapping Fastener mounting clamp 126s adapter from square to the circle sewage pipe 13

14 Mounting 126g base 126d downpipe 126g clamp P03 Self Tapping Fastener mounting clamp 126e double drain elbow 126d Downpipe 126g clamp 126e double drain elbow sewage pipe 126s adapter from square to the circle 14

15 15

16 ingspan Sp. z o.o. ul. Przemysłowa 20, Lipsko, Polska t: info@kingspan.pl Care has been taken to ensure that the contents of this publication are accurate, but ingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and ingspan Limited and its subsidiaries accept no liability in respect thereof.

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