f[h) [p~ ~~TM ;!~!;!i'h~ Modei W Level 1 Model # Level 2 Issue Date: 12/85 Catalog #

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1 ;!!;!i'h f[h) [p TM Modei W Level Catalog #

2 ,. / CONTENTS Espree Reference Discharge Plumbing AMH Jet AMH Jet Trim Suction Plumbing Suction Cover/Strainer Suction Fitting Air Line Assembly Air Line Assembly with Bleeder Air Cap Assembly Safety Suction Relief Skimmer Assembly, Filter and Equipment Pack Discharge Plumbing (Level Only) Filter and Equipment Pack Discharge Plumbing (Level Only) Filter Assembly, 5 Sq. Ft. Heater Assembly Pump Assembly Motor/Bracket Assembly Electrical Box Assembly (Level Only) Electrical Box Assembly (Level Only) Electrical Line Cord Assembly Vent/Drain Assemblies Spa Cover Skirt Assembly (Level Only) Skirt Assembly (Level Only) Repair Carton Assembly Other tems Available Page TO ORDER Order by part numbers unless otherwise noted. Quantities shown in this. catalog indicate the number of items required. When ordering, specify the quantity needed. PART NO. MODEL LEVEL DESCRPTON A Espree.)l' Removable Foam Batts, Foam nsulated, Vinyl-Cover A Espree. 75 HP., -Speed, Magnetic Equipment Pack. Heater Priority System...

3 ' Model # Level Repair Assemblies Are Referenced to Page Numbers Shown Below.

4 Model # Level DSCHARGE PLUMBNG ( %" Flex PVC Piping, shown for reference, is not available from Jacuzzi Whirlpool Bath.r W' Flex PVC x 44.0" L. F' 44.0 'h" PVC x ' -:l '- To Jet Assembly (P. 3) From Equipment _Pack Discharge (P. 3, 4) To Jet Assembly (P. 3) %'' Sch. 40 PVC... 'h" Flex PVC x.0" L. "' a, W' Flex PVC x 8.0" L. sond Flex PVC with Flex PVC cement. TEM P/N DESCRPTON Ell, 90.5" S x s Ell, 90 Street.5" S x MS Tee,.5", S x S x S Ell, 45.5" s X s Tee, Machined Plug, brain%" NPT Repair Piping Connector,.5",

5 .. WHRLPool: ATH Model # Level AMHJET (Trim shown for reference; see page 4 for Trim Assembly.) To Air Line Assemblies (Bond with ABS cement) (P. 8, 9) TEM PN DESCRPTON Ring, Clamping, AMH Jet Gasket, Clamping Ring, AMH Jet Nozzle, AMH Jet Body, AMH Jet Ring. Back-up, AMH Jet Nut, AMH Jet.. 3..

6 Model # Level AMH JET TRM / / / To AMH Jet _,r (P. 3) AMH Jet Trim TEM PN DESCRPTON Face Ring, AMH, Polished Screw, Mach. PHP 8-3 x.5" L., S.S. 3 ; 4

7 WHRLPOOt: BATH Model # Level SUCTON PLUMSNG ( " Flex PVC, shown for reference, is not available from Jacuzzi Whirlpool Bath.)* ' () Bond with ASS/PVC cement before _- installing at the pump. To Pump Suction (P. 7) \\ ',... V" PVC X 5.0" L. To Suction Fitting (P. 7) 'h" F., PVC x 4.0" L. ( f To 3 Suction Fitting &! with ABS/PVC cement.) /' ' ---@ To Safety Suction Relief \ (P. ) / / ""- ' ' uf"', ::: l " PVC x 5.0" L. \.!J t-- To Vent/Drain Assembly (P. ) Bond Flex PVC with Flex PVC cement. " Flex PVC x.0" L. -- //..._ ' /'' Flex PVC x 37.0" L. TEM P/N DESCRPTON Ell, 90 Street, " S x MS Bushing, Reducing " x.5" Restrictor, Flow.94.D Tee, V" Machined Bushing, Rdcg...50" x.75" SPG x FPT Hose Bibb, Tee handle , Ell, 45,.5" S X S Repair Piping Connector,.5" Bl, 45, " S X S Bolt, Hex 5fw8 x " L Washer, 5fos Fit, Type A Pin Wd Ser Flange, Pump " " PVC X.75" L. 5..

8 WHRLPOO i.: ATH Model # Level SUCTON COVER/STRANER To Suction Fitting (P. 7) TEM 3 4 P/N DESCRPTON Screw, OHPM #0-4 x.5" L Washer, Counter Sunk or Finish # Strainer, Suction, S.S Suction Strainer Ring 6

9 WHRLPOOt: BATH Model # Level SUCTON FTTNG To Suction Cover (P. 6) To Suction Plumbing (P. 5) po not use # Back-up Ring from AMH Jet. Use of non nterchangeable parts may cause leaks or malfunction. TEM P/N DESCRPTON Housing Sub-Assembly, Suction Ring, Back-up, Suction Nut, Locking, Suction Housing 7..

10 WHRLPOOC 'ij!?' BATH Model # Level AR LNE ASSEMBLY (%" Dishwasher hose, shown for reference, is not available from Jacuzzi Whirlpool Bath.) To Air Cap Assembly (P. 0) : :...- %" x " L. Dishwasher Hose ',_ ' '!... : \ f ')'\ ''. \":...// '...,,....,.,... To Jet (P. 3) TEM PN DESCRPTON Adapter, 90 Air Line, ABS Clamp, Hose Adapter, Straight Air Line, ABS 8..

11 WHRLPool: ATH Model # Level AR LNE ASSEMBLY WTH BLEEDER (%" Dishwasher hose, shown for reference, is not available from Jacuzzi Whirlpool Bath.) ) ToAicCapA"ombly Ll--: PVC x LW" L To Vent/Drain Assembly Q.,y/ (P. 0) (P. ) a A / %" x " L. Dishwasher Hose Y <D To Jet (P. 3) TEM 3 4 P/N DESCRPTON Tee, '' s x S x s 8000 Clamp, Hose Adapter, Straight Air Line, ABS Bshg., Rdcg., '' x fa", SPG x NPT 9..

12 WHRLPOOt: "7ifi?' BATH Model # Level ssue Date: 85 AR CAP ASSEMBLY Spa Shell To Air Line Assemblies (P. 8, 9) 4" Bead of Sealant After insertion of Air Cap Assembly, apply 4 " bead of silicone sealant; then push on Speed Nut. Position hole as shown to avoid water spray outside of unit. TEM P/N DESCRPTON Air Cap Assembly Speed Nut, Push-on,.0" 0..

13 WHRLPOO..: BATH Model # Level SAFETY SUCTON RELEF Note orientation of arrow Bo"d with PVC oeme"' w Apply PVC compatible pipe thread compound to male threads prior to assembly. Air Line..--- Assembly (Shown for Reference) Apply PVC compatible pipe thread compound to male threads prior to assembly. To Suction Plumbing /(P. 5) TEM PN DESCRPTON Check Valve and Spring Assembly Bushing, Reducing, " x / 8 ", SPG x FPT Compression Fitting, Straight,.5" Cable Tie, Self Locking Tubing,.5" O.D. Flex Nylon, 75" L. Compression Fitting, 90 Ell,.5"..

14 WHRLPOOt: BATH Model # Level Model # level ssue Date: 85 SKMMER ASSEMBLY Apply%" bead of silicone sealant around edge of hole SpoShell TEM P/N DESCRPTON Skimmer Assembly, AL Skimmer Assembly, CH Skimmer Assembly, BL Screw, Mach. PHP, #0-4 x.75" L Washer, #0 Flat, Type A, Pin Wd Ser Clip, Skimmer ' (. Locking Head KEP Type #

15 .. WHRLPOOt.: BATH Model # Level FLTER AND EQUPMENT PACK DSCHARGE PLUMBNG (LEVEL ONLY) (" and " Sch. 40 PVC Piping, shown for reference, are not available from Jacuzzi Whirlpool Bath.) " PVC X.75" L. -- ) _A To Vent/Drain Assembly (P. ) g8QOO 3 g g g 03gooo g g g583 8 g 3g8383 3gg383 0 Qg Bushing, Reducing, " x.5" SPG X s Tee, " S x S x S Machined Restrictor, Flow.g.D. Tee, " S x S x S Flange, Pump " Bushing, " x.5" S x FPT Current Collector Assembly Adapter,.5" Slip x FPT Ell, goo,.5" S x S Repair Piping Connector,.5" Bushing, Reducing, " X / " SPG X FPT Tee, Reducing, " x " x.5" S x S x S, Mach. Plug, Drain %" NPT Coupling, " S x S Ell, goo, '" S x FPT Ell, 45, '" S X S Bolt, Hex Sj, 6-8 x.75" L. Washer, s;, 6 Flat Nut, Hex 5 /\ 6-8 Gasket, Pump Flange

16 Model # Level Model # Level FLTER AND EQUPMENT PACK DSCHARGE PLUMBNG (LEVEL ONL V) (" and " Sch. 40 PVC Piping, shown for reference, are not available from Jacuzzi Whirlpool Bath.) To Vent/Drain Assembly / (P. ) '- " """"" X.5" l. ) "'-... ; ' " X 3.50" l. '-..._ /' 0 'i " X.50" l. \ i l / /...-- " X g.50" l. J To Vent/Drain Assembly (P. ) TEM P/N DESCRPTON 60g8ooo Tee, Reducing, " x " x.5" S x S x S, Mach Restrictor, Flow,.00" Dia. " X 6.5" l Tee, " S x S Bushing, Reducing, " x ", / SPJG X s gooo Ell, goo, ", S x S 6 og55000 Ell, goo, ' ", Street x Male Slip, Repair Piping Connector,.5" 8 56gooo Housing, Heater, V4" NPT, SST g Nut, Locking, Hd KEP Type # Lug, Copper Cable Connector Repair Piping Connector, " Ell, ", goo, Machined Ell, 45, ", s X s Bolt, Hex s;, 6-8 x. 75" L Washer, S;l 6 Fit, Type A Pin Wd Ser Nut, Hex, UNC-B S;l Flange, Pump " Gasket, Pump Flange 4

17 WHRLPOO&: BATH Model # Level FLTER ASSEMBLY, 5 SQ. FT. r CD-- c:t> / / To Heater Assembly U se ABS/pvc cemen (P. 6) r J j,, L J Filter -Assembly... TEM P/N DESCRPTON QTV Plug, Vent/Drain ring,.487".0. x.693" ring, 5.850".0. x 6.70" Filter Cartridge, 5 Sq. Ft. N.S Lubricant, Silicone, cc Tube Available by assembly number or by individual parts as shown per callouts. Must be ordered separately. 5..

18 WHRLPOOL: BATH Model # Level HEATER ASSEMBLY To Electrical Box Assembly (P. 9, 0) TEM P/N DESCRPTON Heater,.5 KW, 0 VAC Locknut, Rigid Metal Conduit Heater Cord Assembly Cord Assembly, Heater 5 Wire Applicable to Level Units. Applicable to Level Units. 6

19 .. WHRLPOOL "i!l?' BATH Model # Level PUMP ASSEMBLY To Filter and Equipment Pack Discharge Plumbing (P. 3, 4) Align pump seam with rib on flange; bond with ABS/ABS cement. To Motor Assembly (P. 8) To Suction Plumbing (P. 5) TEM 3 PN DESCRPTON 0990o0 asket, Pump Flange '"' Flange, Pump, " HP Pump Assembly 7..

20 WHRLPOOt: BATH Model # Level MOTORANDBRACKETASSEMB To Electrical Box Assembly (P. 9, 0) Note: Portion of plumbing is clamped to bracket To Electrical Box Assembly (P. 9, 0) PN DESCRPTON Motor Cord U-Bolt,.5".D. x 3.9" x Sj, 6" Washer, s;; 6 Ext. Tooth, Locking Nut, Hex, UNC-B 5 /, Filter Bracket, Espree Nut, Locking Head KEP Type V Bolt, And Hd., Sq. Neck /4-0 X.5 " l Bracket, Motor, ( " High) Washer, /4 Fit., Type A Pin Wd Ser Vibration Damper Bolt, Hex %-6 x " L Motor,.75 HP (5 V) -Spd, Drip-proof Base, Equipment Pack-Espree Bolt, Hex 'l -0 x.5" L

21 WHRLPOO&.: BATH Model # Level ELECTRCAL BOX ASSEMBLY (LEVEL ONLY) To Motor/Bracket Assembly (P. 8) -\ To Heater Assembly (P. 6) To Elect. Cord Assembly (P. ) lr \ TEM P/N DESCRPTON Box, Electrical, Machined Switch, Push Button, DPST 5 A ' Boot, Push Button Switch NLA Washer, % nternal Tooth, Locking Screw, TPG, PHP, Type F #8-3 X.75" l Switch, DPDT, Solenoid Activated Switch, Sequencing, 4 Funct., Air Terminal Block, 4 Circuit,.5" Tab Subplate, Electrical Box Bolt, Hex /4 0 x.75" L Screw, Tapping, PHP, Type F 8-3 x.5" L Bar, Bonding 4083 Washer, #0 External Tooth, Locking Sct'ew, Mach., PHP, #8-3 x.38" L r'fut, Locking HD, KEP Type, / Bracket, Electrical Box, Espree Nut, Locking Head, KEP Type # Grommet,.88" Label, Switch Functioning Sequence Label, Bonding Bar Label, Electrical Wiring Diagram Label, GFC and Temperature Caution ' tem 3 is no longer available as a repair part. 9

22 WHRLPOOL: BATH Model # Level ssue Date: 85 ELECTRCAL BOX ASSEMBLY (LEVEL ONLY) To Motor and Bracket Assembly (P/ $ Magnet/Clip Assembly altached to door. Shown for reference only. See Page 5 for details. Clean mounting plate with alcohol prior to altaching reed switch in center.,@ )j) To Motor Assembly (P. 8) ' / / To Electrical Line Cord Assembly (P. To Heater Assembly (P. 6) TEM PN DESCRPTON Screw, TPG, PHP, Type F #8-3 x.son L Reed Switch/Terminal Assembly Shield, Reed Switch Bushing, Open/Closed Screw, TPG, PHP, Type F #8-3 x.75" L Switch, DPDT, Solenoid Actuated Qpoo.,Switch, Sequence, 4-function, Air Actuated !f Terminal Block, 4-clrcuit,.5 " TB Sub-Plate, Electrical Box Grommet,.88".D Bar, Bonding 4083 Washer, #9-6 Extnl. Tooth, Locking Bolt, Hex /4-0 x.75" L Nut, Locking Hd KEP Type!4-0 0

23 Model # Level ELECTRCAL LNE CORD ASSEMBLY To Electrical Box Assembly (P. 9, 0) TEM P/N DESCRPTON GFC, Cord End Plug REPR Supply Cord Assembly..

24 Model # Level Model #563000b L\Jel VENT /DRAN ASSEMBLES NOTE: Apply PVC compatible pipe thread compound to male threads prior to assembly. To Filter and Equipment Pack Discharge Plumbing (P. 3, 4) Cut Flex Tubing to " L. To Filter and Equipment Pack, Discharge Plumbing (P. 3, 4) \ Cut Flex Tubing to 8" L. To Suction Plumbing (P. 5), TEM P/N..OESCRPTON Compression Fitting 90 Ell,.5" Tube,.5" O.D. Flex Nylon x 75.00" L...

25 Model # Level SPA COVER TEM P/N DESCRPTON Spa Cover, Espree OTY ; 3..

26 WHRLPOO&: BATH Model # Level ssue Date: 85 SKRT ASSEMBLY (LEVEL ONLY) NOTE: Removable insulating foam batts not shown. To remove foam batts, remove side skirts and back skirt, and lift up from bottom of batts and swing out. To re-install foam balls, position under lip of shell and swing into place. Connect Air Tubing to Switch Actuator. Loop as shown. Drillft 6 " Dia. hole through. Drill from outside surface in center of first full panel 4.75" from top. Note orientation of notch TEM P/N DESCRPTON Skirt, Back Redwood, Espree Skirt, Side Redwood, Espree Skirt, Front Redwood, Espree Screw, Drywall, TEK #6 x.63" L Actuator, Sequence Switch Tubing, Air Switch 4" 4

27 WHRLPOOL.: BATH Model # Level SKRT ASSEMBLY (LEVEL ONL V) NOTE: Removable insulating foam balls not shown. To remove foam balls, remove side skirts and back skirt, and lift up from bottom of balls and swing out. To re-install foam balls, position under lip of shell and swing into place. Connect Air Tubing to Switch Actuator. Loop as shown. With door closed, centerline of magnet and centerline of plastic window on electrical box must coincide. Note orientation of notch TEM P/N DESCRPTON Skirt, Back Redwood, Espree Skirt, Side Redwood, Espree '' Skirt, Front Redwood, Espree ew, Drywall, TEK #6 x.63" L Actuator, Sequence Switch Tubing, Air Switch Magnet/Clip Assembly 4 4" 5..

28 WHRLPOO&: BATH Model # Level ssue Date: 85 CARTON ASSEMBLY Strapping Shown ror Reference Only ( ) REPAR CARTON ASSEMBLY, ESPREE TEM P/N DESCRPTON 9350oo Pallet Assembly ; Carton, Tray QDO Bag, Gusseted, 68" x 74 " x 30" oo Sheet, 8ft. x 4 Mil Poly 8ft oo U-Pad, Scored, Espree Carton ooo Pad, 66.5" x 7.5" Not available as single parts. 6..

29 Model # Level ssue Date: 85 OTHER tems AVALABLE Electric Heater,.5 KW 30 VAC Gas Heater, 55,000 BTU Repair Kit, Almond, Acrylic/Lacquer Repair Kit, Sandstone Marble, Acrylic/Lacquer Timer, Portable Repair Kit, Blue Marble, Acrylic/Lacquer 7..

30 ... Limited 90-Day Warranty on Replacement Parts Warranty Coverage Jacuzzi Whirlpool Bath {the "Company" ) provides a limited material and labor warranty on ts replacement parts. Our warranty extends to the original purchaser of the replacement parts who buys il for installation in a Company product used for personal. family or household purposes {" user" ). does not extend to purchasers who intend to resell the product. Additional limitations apply to commercial users. and special rules apply to dealers and distributors. Our warranty is ninety {90) days, beginning on the date the replacement part was installed or purchased by the user, whichever s later. Our warranty covers: All replacement parts against defects n material or workmanship, or failure to operate in accordance with the performance ratings for the part. Without charge to the user, the Company will. at its option, either repair the defective part or replace the defective part. Warranty Service n order to obtain service provided under this warranty. during regular business hours contact a Jacuzzi Whirlpool Bath Authorized Service Agent or the Dealer/Distributor who sold the part and describe the problem. {See the white pages of your local telephone book tor the location of the nearest Authorized Service Agent.) An Authorized Service Agent will contact the user, inspect the system, and provide the service described herein. Warranty Limitations Our warranty is limited and does not cover defects. damage, or failure caused by the installer, user or other person, including but not limited to the following: mproper installa tion or installation not n accordance with the instructions and specifications provided with the part or system: any type of modification of any part or component, including modifica lion to meet local codes: misuse; lack of maintenance or mproper maintenance or operation: use of chemicals in units with gold-plated fixtures; improper connections by the installer; improper voltage supply; careless handling: operation of the system without minimum amount of water n the vessel as specified in the Operating nstructions; ac"f ot God. n addition. the Company will not be responsible for any incidtef or consequential damages or losses. direcl or indirect, arising from any cause whatsolfver; shipping damage: alleged factory damage or defect which was not reported to the Company prior to installa lion, compliance with local building codes. Commercial Limitations n addition to the user Warranty Limitations, our warranty does not cover commercial installations when the part or system has been altered or modified n any way. The part or system s sold on an " as is" basis. and the Company is not responsible for loss of use or profit under any circumstances. mplied Warranties mplied warranties of merchantilability and fitness for a particular purpose, to the extent that they are applicable, are limited to ninety {90) days from the date of purchase or installa lion, whichever is later. Notice: This warranty gives you specific legal rights. and you may also have other rights which vary rom state to state. There are no warranties applicable to Jacuzzi Whirlpool Bath producers except as expressly stated herein or as implied n applicable stale and Federal laws. The Company will not be responsible for any statements or representations made in any form that go beyond. are broader than. or are inconsistent with authorized literature or specllications furnished by the Company. Some states do not allow limitations on how long an mplied warranty lasts, so the above limitation may not apply to you Also. some states do not allow the exclusion of incidental or consequential damages. so the above mila lion or exclusion may not apply to you. Responsibility to Others nspecting the replacement part prior to installation is the responsibility olthe user or installer or building contractor who acts on be hall of the user. He is responsble for ensuring the replacement part s tree of defects or damage. n the event of a problem.!he replace ment part must not be nstalled. The Company is not responsible lor defects or damage that could have been discovered. repaired, or avoided by inspection and testing the replace ment part prior to installation Damage occurring to the replacement part during or ae r installation is the responsibility of the installer and/or building contractor. ' ' \ J PRODUCT SPECFCATONS ARE SUBJECT TO CHANGE WTHOUT NOTCE Jacuzzi Whirlpool Bath has obtained applicable code (standards) listings generally available on a national basis for products of this type. t is the responsibility of the insta ller/owner to determine specific local code compliances prior to installation of the product. Jacuzzi Whirlpool Bath makes no representation or warranty regarding. and will not be responsible for any code compliance. JACUZZ WHRLPOOL BATH Subsidiary of Kidde. lflc. KDDE,, ' 98 North Wiget Lane, P.ODrawer J, Walnut Creek, CA (45) Jacuzzi Whirlpool Bath Regional Offices Western Region: 335 Fischer Ave., Costa Mesa, CA 966 (74) Great Lakes Region: 45 W. Golf Rd., Suite 49, Arlington Heights, L (3) Central Region: 370 Midway Rd., Suite 0, Dallas, TX 7544 {4) Southeast Region: 500 Park Central Blvd., Decatur, GA (404) 98-8 Northeast Region: West Essex Plaza, 9 Bloomfield Ave., West Caldwell, NJ {0) Copyright 986 Jacuzzi Whirlpool Bath /86.. j

Model # Lvl. 1 Issue Date: 4/84

Model # Lvl. 1 Issue Date: 4/84 Model # 5000 Lvl. CONTENTS Meridian Reference Spa Discharge Plumbing AMH Jet AMH Jet Trim Spa Suction Plumbing Suction Cover/Strainer Suction Fitting Air Line Assembly Skimmer Assembly Equipment Pack Whirlpool