Multiflow Liquid-Coupled System SUPPLEMENT TO OPERATION MANUAL

Transcription

1 Multiflow Liquid-Coupled System SUPPLEMENT TO OPERATION MANUAL

2 Table of Contents CAIRplus NOTICE! This supplement to operation manual is not a substitute of the operation manual! Use the current supplement only in conjucntion with the main operation manual for the CAIRplus unit and consider all specified safety notices! 1 Safety and User Instructions Icons and safety notices used in this manual Proper use Technical description and data Scope of performance of the high-performance liquid-coupled heat exchanger Multiflow Additional mounting parts Control cabinet Shipping and storage Transport Assembly On-site performances Install heat exchanger pipework Commissioning Requirements Commissioning Procedure Servicing and maintenance Servicing and cleaning Maintenance Dismantling and Disposal Dismantling Disposal Appendix FläktGroup DC GB /R2 Subject to modifications

3 CAIRplus Safety and User Instructions 1 Safety and User Instructions Read the Safety Notice in the Operating Manual CAIRplus and comply with it! 1.1 Icons and safety notices used in this manual The following icons are used to highlight particular text sections in this operation manual: This symbol is used to indicate normal lists. This symbol indicates handling instructions. This symbol indicates the result of an action. NOTICE! This symbol denotes additional instructions on using the unit. The following names/icons are used to designate safety notices: HAZARDOUS VOLTAGE! This symbol indicates a risk of electric shock when working on the equipment. PERSONAL INJURY! This section specifies procedures and precautions for the prevention of personal injury. HIGH PRESSURE HAZARD! This section specifies procedures and precautions for the prevention of personal injury due to high pressure. ENVIRONMENTAL DAMAGE! This section specifies procedures and precautions for preventing environmental damage with reference to the valid national regulations on environmental protection. DAMAGE TO THE UNIT! This section specifies procedures and precautions regarding the prevention of equipment damage. 1.2 Proper use The Multiflow integrated recycling systems provide the heat recovery within the CAIRplus air handling units. It permits the heat and/or cold supply in the brine circuit. Improper use Any use other than that described above is considered improper. If necessary, check if your CAIR unit is suitable for your intended purpose and application. The manufacturer/supplier is not liable for any damages arising from improper use. The user alone bears the risk. FläktGroup DC GB /R2 Subject to modifications 3

4 Technical description and data CAIRplus 2 Technical description and data 2.1 Scope of performance of the high-performance liquid-coupled heat exchanger Multiflow Fig. 2-1: CAIRplus and hydraulic assembly High-performance liquid-coupled system for heal and cold recovery Thermodynamically optimized heat exchangers with high counterflow exposure ensure a maximum degree of transmission between media. Exact proportion of the brine volume is regulated by the frequency-controlled circulating pumps and is decisive for high efficiency levels. The highest heat recovery rates can be achieved with the same heat flows on the air and brine side. Temperature changes in the brine flow, supply air and return air flows are then as a rule of the same proportion.the control system regulates air and water-side temperatures as well as the pump to achieve maximum energy recovery rate. Supply air Outdoor air M Chilled water pump M Pumped warm M M Extract air Exhaust air 4 FläktGroup DC GB /R2 Subject to modifications

5 CAIRplus Technical description and data Technical benefits Transmission of germs, pollutants and offensive odors is prevented Separated air ducts offer significant optimization potential during the layout stage of the air ventilation system. As a result, enhanced explosion and fire protection can be achieved. Great operational reliability of the unit results in reduced maintenance costs The finned overall depth of each heat exchanger meets the standards stipulated by VDI 3803, VDI 6022, DIN 1946, DIN EN and enables most thorough cleanability Regulation anti-freeze Protection Anti-icing control for maintaining the maximum possible energy recuperation. Return air temperature and humidity make it possible to determine the dew point of the current air condition. If the outdoor-air temperature is within the freezing range, the 2-way valve (SV1) is used to adjust the brine temperature to the dew point temperature of return air before it enters the return-air heat exchanger. Through exact measuring of the dew point, energy recovery can be even better utilized at low brine temperatures rather than in situations where conventional medium temperature-dependent anti-icing control would be applied. Option: Adiabatic humidification of return air (indirect evaporative cooling) for the minimization of mechanical cooling in summer operating mode. Possibility to feed both heating and cooling energy into the brine circuit of the energy-recovery system using a water/brine plate heat exchanger Hydraulic module for inside installation Frame construction with an integrated tray for fixation of hydraulic components. The frame is galvanized and additionally painted in RAL Built-in components are properly retained by rubber clips on the frame construction. Pipework for supply-air, return-air, as well as coil connections are located on the upper side of the pump assembly group. Connections with threading or flange PN 16. Servicing and operation shall be performed on one side. All fittings are suitable for water/glycol mixture with 25 to 30% concentration. Option: Installed in unit empty chamber for indoor and outdoor installation. Pump: Vertical, standard-suction centrifugal pump with oppositely arranged suction and pressure nozzles of the same diameter (inline model). Pump hydraulic system includes a base piece, head piece with corrosion-proof cataphoretic dip painting and stainless-steel wheel sets with float-mounted Teflon split rings. Head and base pieces are connected together through stay bolts and a stainlesssteel pump casing. Motor and pump shaft are connected together with a balanced sleeve coupling. Maintenance-friendly, highly wear-resistant mechanical cartridge seal can be replaced from the outside (material combination SiC/SiC). Motor for pump CRE 5-5 and CRE 10-3: The pump is equipped with a 3-phase, fan-cooled permanent magnet synchronous motor. For speed regulation, the motor has a frequency converter and PI controller accommodated in the terminal box of the motor. The electronic speed regulation permits a continuous adaptation of the motor speed so that the pump capacity always meets the current requirements. The motor with associated frequency converter surpasses the efficiency requirements of the highest energy efficiency class IE4 (Super Premium Efficiency), which are specified in the IEC output 1 (CD). FläktGroup DC GB /R2 Subject to modifications 5

6 Technical description and data CAIRplus Motor for pump CRE 15-2 and CRE 15-3: Surface-cooled 3-phase electric motor of efficiency rating IE 3 with an integrated frequency inverter. Motor and electronics are furnished with an integrated overload and temperature protection, an external motor protection is not required. Pump: CRE 5-5 A-FGJ-A-E CRE 10-3 A-FJ-A-E CRE 15-2 A-F-A-E CRE 15-3 A-F-A-E Shaft seals Inspection notices on the unit identification plate Characteristics tolerance Pump casing material HQQE CE, TR ISO 9906: 1999 Annex A Cast iron, EN-JL 1030, ASTM A48-30 B Rotor material Stainless steel, DIN W.-Nr , AISI 304 Rotor material C Max. Pressure at preselected temperature 25 bar at120 C 25 bar at-20 C 16 bar at 120 C 16 bar at -20 C Connection DIN W.-No Nominal diameter DN 25/DN 32 DN 40 DN 50 Rated pressure bar PN 16/PN 25 PN16 Flange size of the motor FT115 FT130 Type of the motor 90SC 90LD 100LC 112MC Motor rated output P2 kw 1,5 2,2 3 4 Network frequency Hz Rated voltage 3 x x Rated current A Performance factor Cos phi Nominal speed 1/ min Efficiency % 88,0 89,0 87,1 88,1 Efficiency class (IEC Edition 1 (CD)) IE4 IE3 Protection class(iec 34-5 Insulation class (IEC 85) Tab. 2-1: Pump data IP55 F Option: Two parallel-switched pumps for redundant operation including non-return valves and shut-off device. 2.2 Additional mounting parts Diaphragm pressure expansion vessel for closed cooling water systems (built according to DIN 4807, approval according to EU Pressure Device Directive 97/ 23/EG) Foot design for fixation. Pre-pressure 6 bar Quick coupling for diaphragm pressure expansion vessels in closed-circuit cooling water installations. Equipped with a shut-off mechanism secured against inadvertent closing and a draining device to comply with DIN EN 12828, certified by TÜV. Pressure gauge is mounted before and after pump. Spring-tube measuring system DIN EN 837-1, steel casing, display range 0 to 6 bar, bottom connection G ¼, medium-carrying brass components Diaphragm safety valve, certified and type-tested, spring-loaded, for closed-circuit hydraulic installations, actuation overpressure 6 bar 6 FläktGroup DC GB /R2 Subject to modifications

7 CAIRplus Technical description and data On-site removal or retainer device for an inadvertent possible discharge of water/ glycol mixture from the valve or into the catch basin. Version according to Water Resources Law. Isolating valves attached before and after pump, with hand wheel or hand lever, with maintenance-free spindle seal Emptying and filling armature, with socket wrench set and loose square wrench with closure cap Shut-off ball valves/dampers attached at the supply and return line of the external energy supply, intake and exhaust air heat exchanger, for water/glycol with hand wheel or hand lever, with maintenance-free spindle seal. Dirt traps, Y-shaped, overall length DIN EN with normal sieve, threaded hole and closure stoppers in the cleaning closure Pressure sensor for monitoring the min. pressure with electrical output signal in the switch cabinet Fig. 2-2: Diaphragm pressure expansion vessel V n Nominal volume/liter Weight [kg] Ø D [mm] H [mm] h [mm] A 6 bar/120 C N 50 12, R¾ N 80 17, R1 N , R1 N , R1 N , R1 Tab way valve with drive for anti-icing protection regulation (SV1) PN 16, basic body made of cast iron and casing made of plastic, cones made of brass, spindle made of non-rusting steel, spindle seal with double O-ring made of EPDM, electric servo drive, actuating signal 0 (2) to 10 V, with switch for end position notification, with mechanical manual adjustment. Option: Actuator and drive are assembled, valve tightly closing in the end position, automatic self-calibration for commissioning, signal processing with a non-wearing path-measuring system by means of Hall sensor, mechanical position indication Water/glycol plate heat exchanger made of stainless steel for warming the brine circuit in heating operation 2-way valve (SV3) for the regulation of the input heating output with drive, PN 16, casing made of cast iron, with primer, cone made of brass, spindle made of nonrusting steel, material No , spindle seal with double O-Ring made of EPDM, electrical servo drive, supply voltage 24 V DC, actuating signal 0 (2) to 10 V, with switch for end position notification, with mechanical manual adjustment, actuator and drive are assembled, with mechanical position indication On the building side it must be ensured that the heating medium is available without delay. FläktGroup DC GB /R2 Subject to modifications 7

8 Technical description and data CAIRplus Option: Water/glycol plate heat exchanger made of stainless steel cooling the brine water quantity in cooling operation 2 way-valve (SV4) for the regulation of the input cooling capacity with drive, PN 16, casing made of cast iron, with primer, cone made of brass, spindle made of nonrusting steel, material No , spindle seal with double O-Ring made of EPDM, electrical servo drive, supply voltage 24 V DC, actuating signal 0 (2) to 10 V, with switch for limit position message with mechanical manual adjustment, assembled actuator and drive, with mechanical position indication. 3-way valve (SV2) for bypassing the exhaust air heat exchanger, PN 16, casing made of cast iron, cone made of brass, spindle made of non-rusting steel, spindle seal with double O-Ring made of EPDM, electrical servo drive, supply voltage 24 V DC, actuating signal 0 (2) to 10 V, with switch for end position notification, with mechanical manual adjustment, assembled actuator and drive, tightly closing valve in the end position, automatic self-calibration for commissioning, signal processing by a non-wearing path-measuring system by means of Hall sensor, mechanical position indication. On the building side, it should be ensured that the cooling medium is available without delay Dimensions of the pump module Fig. 2-3: Pump module Pipe nominal size Heat supply Cold supply Length [mm] Width [mm] Height [mm] Water capacity [l] DN32/DN DN32/DN40 X DN32/DN40 X DN32/DN40 X X DN50/DN DN50/DN65 X DN50/DN65 X DN50/DN65 X X Control cabinet The switch cabinet is fitted to the hydraulics module and wired with all attached field equipment at the pump assembly; the standard door stop is on the right. You will find more information in the separate Operating Manual Control and Monitoring System Multiflow. 8 FläktGroup DC GB /R2 Subject to modifications

9 CAIRplus Shipping and storage 3 Shipping and storage 3.1 Delivery The unit is delivered in individual delivery units. The delivery is done on shipping pallets. When the unit is delivered, check that the shipment is correct according to the despatch note, and also check for completeness. NOTICE! Consider instructions relating to the procedures in case of shipping damage provided on the unit packaging or in despatch documents! What steps should you should take in the event of shipping damage? The exterior of the packaging is damaged 1 Unpack the equipment in the presence of the truck driver and have him confirm the damage on the shipping order. 2 Inform the FläktGroup Sales Company immediately. Exterior packaging is O.K., contents are damaged. 1 Once you have established the extent of the damage, report the damage to the FläktGroup Sales Company in writing. 2 Take photographs of the damaged parts. 3 Possible shipping damage must be reported no later than 4 days after delivery. It will not be possible to process claims if the above-mentioned points are not fulfilled. In both cases, consult the FläktGroup Sales Company installing the units. 3.2 Transport NOTICE! Transport the unit only in its original packing. Remove the original packaging only just before installation. For shipping and rigging the FläktGroup unit use the lifting lugs or lifting points provided by the manufacturer. For safety reasons, protective clothing when lifting or transporting the unit. DANGER OF OVERHEAD LOADS! Never stand beneath suspended loads, since there is always a risk that the lifting gear, tackle, ropes or slings are faulty or damaged. Failure to follow safety precautions could result in death or serious injury. Before lifting or shipping the unit, make sure that all doors, dampers and panels are fixed and secured. Only use lifting gear with sufficient load-bearing capacity. Never use damaged lifting equipment. Ropes/chains must not be knotted and/or be exposed to sharp edges. Only use ropes/chains of the same length. Move the unit carefully without jerky movements. Do not set the unit down abruptly or bump it. FläktGroup DC GB /R2 Subject to modifications 9

10 Shipping and storage CAIRplus Shipping with a (folk) lift truck On shipping, always use the supplied pallet as a supporting surface. Verify proper center of gravity lift point and uniform distribution of weight. 3.3 Storage NOTICE! If you store the components, observe the permissible storage conditions. Remove the original packaging only just before installation. Up to commissioning, protect the components from building dust and dirt as well as from damages! If components were delivered without packaging, then they must be protected from building dust and dirt by suitable measures until commissioning. If packing takes place on site by others, make sure that condensate cannot form below the packaging (consider relevant clearance between the packaging and casing). Always place components on a level surface for storage or interim storage! Protect components against bumps and knocks to avoid damages. Air temperature 0 C to +50 C Allowable storage conditions / allowable air condition for non-installed units Air humidity Store units in a dry, non-condensing atmosphere DAMAGE TO THE UNIT! Ensure that the pump modules are stored frost-free, since residual water might be in the pipes. 10 FläktGroup DC GB /R2 Subject to modifications

11 CAIRplus Assembly 4 Assembly NOTE ON ASSEMBLING AND INSTALLING THE UNIT! Here you will find information on how to assemble and install the unit. Placement, installation and assembly must only be carried out by qualified licensed staff or other individuals with proper professional training and experience in the relevant accident prevention regulations, as well as other generally recognized safety and occupational health codes. NOTICE ON MOVING THE UNIT! If the units have been moved from one plant/location to another, repeated commissioning is required. Refer to the description in the chapter "Commissioning". 4.1 On-site performances Pipework of the air-side heat exchanger (supply air/extract air) between each other Pipework between hydraulic assembly and the air-side heat exchangers (supply air/ extract air) The nominal pipe size of the heat exchangers can deviate from the nominal width of the pump module. For the pipework, the nominal pipe size of the pump module is recommended. The pump module may not be burdened by the weight of the external pipework For integrated heat input, the pipework between the hydraulic assembly and the external heat generator (network) (water inlet/return line) For integrated refrigeration supply, the pipework between the hydraulic assembly and the external heat generator (network) (water inlet/return line) Proper leakage test, filling and venting of the system (including filling with predetermined ethylene-glycol ratio (Antifrogen N)) Sufficient venting of the heat exchanger is only possible for greater flow possibilities Insulation of all on-site piping systems for the HCR system Wiring (including attachment in the HCR switch cabinet) of all required sensors and the supply lines at the HCR switch cabinet. Corresponding circuit diagrams are provided. All points according to enclosed contract-oriented HCR scheme Removal or retainer device for the possible outlet of water glycol in the fault case with the drain pan and the safety valve. Version according to Water Resources Law Venting possibilities must be provided at the highest location of the pipework The connection lines between the heat exchangers must also be equipped at the highest point with a vent FläktGroup DC GB /R2 Subject to modifications 11

12 Assembly CAIRplus 4.2 Install heat exchanger pipework High transmission capacity can be achieved if the heat exchanger is connected in cross-counterflow mode. This means: Air intake = brine outlet Air outlet = brine entry Venting possibilities must be provided at the highest location of the pipework. Carry out the pipework for heat exchangers with different heights according to the Tichelmann principle. 2 Outdoor air Supply air Supply air Outdoor air Outdoor air Supply air Supply air Outdoor air Fig. 4-1: Intake air device without filter preheating 12 FläktGroup DC GB /R2 Subject to modifications

13 CAIRplus Assembly 6 Extract air Exhaust air Exhaust air Extract air Extract air Exhaust air Exhaust air Extract air Fig. 4-2: Extract air unit with/without filter preheating 2 2 Outside air Supply air Outside air Outside air Supply air Outside air Fig. 4-3: Intake air device with filter preheating FläktGroup DC GB /R2 Subject to modifications 13

14 Commissioning CAIRplus 5 Commissioning This information applies to initial commissioning of the units as well as re-commissioning after an extended shut-down period. All commissioning work must be entrusted only to qualified licensed staff or other individuals with proper professional training and experience in the relevant regulations and codes of practice! 5.1 Requirements Complete the following commissioning steps: Use an external circulation pump for filling Use pre-mixed water/glycol solution Check dirt traps and clean if necessary Thoroughly vent plant The pump module may not be burdened with the weight of the external pipework Check supply and return lines for proper connection Cross-counterflow principle with water inlet on the air-discharge side Check shut-off devices and other fixtures for proper installation Venting possibilities should be installed on all higher-positioned pipe sections The connecting lines between in-series connected heat exchangers must also be equipped at the highest point with a vent. Supply voltage for the switching cabinet must be available. If the switching cabinet is switched to an on-site regulation, these connections must be completed before commissioning. For warm or chilled water supply, this media must be connected and operational for commissioning. To adjust the plant, the air ventilation equipment must be operated. 5.2 Commissioning Procedure Clean all condensate trays and drains in the area around the HCR and after the HCR (in the intake and extract air unit). Fill trap with water (see Connect trap and water drains in the Operating Manual); the water receiving tank of the trap must always at least correspond to the positive or negative pressure of the unit. Droplet separator (DS) reaches its full capacity following a start-up phase of 4 weeks once the separating agent has volatized. If necessary, rinse the droplet separator with water. Dust with lime if necessary. In case of insufficient performance of the droplet separator: Inspect droplet separator for correct installation position. Check airflow velocity in droplet separator. DS Standard w max = 3.8 m/s DS 100 high performance w max =5:8m/s Open provided air vent if automatic air-venting is not installed. Rinse out the system in order to completely remove any soiling from the assembly process. Clean dirt trap. Slowly fill the system from lowest point with pre-mixed water-glycol brine, in order to avoid air cushions and water hammer. 14 FläktGroup DC GB /R2 Subject to modifications

15 CAIRplus Commissioning Glycol concentration of the brine must be at least 25%. Open vent a bit and wait until the brine has filled the heat exchanger. Open air vent completely. Close air vent if the levels are different: close air vent gradually until the brine flows free of air. Adjust system pressure to 2-3 bar. Adjust inlet pressure of the expansion tank to the system pressure according to manufacturer's instructions. Check rotating field voltage supply (phase monitoring OK?). Switch on pump, check direction of rotation and operate the system for an ample time period. Switch on pump adiabatic humidification, check direction of rotation. (if available) Vent pump if there is a running noise. Set all HCR brine control valves successively in opposite position. Perform a subsequent check by repeated opening of air vent. Check for leak-free condition. Check drain valve adiabatic humidification function (if available). Check fresh water valve adiabatic humidification function (if available). Check fresh water valve adiabatic humidification function (if available). Check warm water supply actuation valve (SV3) (if available). Check chilled water supply actuation valve (SV4) (if available). Check anti-icing protection actuation valve (SV1). Check exhaust air bypassing actuation valve (SV2). Check outdoor-air temperature (external/active sensor) (T2). Check supply-air temperature (external/active sensor) (T1). Check outgoing air temperature (external/active sensor) (T3). Check icing sensor (TZ1). Check anti-freeze sensor (TZ2). Brine temperature return line - extract-air register (T5). Brine temperature of water inlet - supply-air equipment register (T6). Check extract-air temperature (T1). Check extract-air humidity (F1). Check system pressure monitoring (PZL). Check external release plant. Check external release start-up. Check setpoint supply-air equipment temperature (only external control). Check setpoint of heating-cooling (only for MATRIX). Check setpoint for energy recuperation system (ERS) (only for MATRIX). System charging pressure about bar, without pump operation Adjust min. pressure switch between bar! The maximum brine temperature may be 50 C! Air vent the system after about 30 minutes of HCR operation at full pump capacity. If there is still air left in the system, vent again, replenish and operate the pump at full load with all possible valve positions. Clean dirt traps again. Repeat this procedure until no air escapes from the vent. NOTICE! You must send the commissioning report to FläktGroup! If you do not send the commissioning report to FläktGroup, the warranty for your unit will be rendered null and void! FläktGroup DC GB /R2 Subject to modifications 15

16 Servicing and maintenance CAIRplus 6 Servicing and maintenance 6.1 Servicing and cleaning 6.2 Maintenance For all maintenance and cleaning jobs, observe the Operating Manual CAIRplus. Carry out the following maintenance work regularly: Examine and if necessary repair pumping station on possible leakage Examine unit on damage/corrosion Examine screw connectors and seals Examine instruments for ease of movement and, if necessary, service according to manufacturer information Test system pressure Examine control drives and pumps according to manufacturer information Vent unit regularly Important reasons for regular venting: After filling the plant with water-glycol, many small air bubbles are often deposited on the cladding of the pipeline network, the hydraulic components as well as in the area of the heat exchanger. These are only slowly detached from the cladding during pump operation and finally collect in the relatively high points. The greater the flow velocity of the medium, the sooner it is possible that possible air bubbles are pressed to the respectively higher points. A sufficient venting is hence only possible while the pump is running. Fig. 6-1: Collected air in the pipe Fig. 6-2: Vent pot 16 FläktGroup DC GB /R2 Subject to modifications

17 CAIRplus Servicing and maintenance Fig. 6-3: Vent at the highest point Clean sieve of the dirt trap The sieve of the dirt trap must be cleaned at regular intervals. (The cleaning intervals depend on the soiling of the medium.) PERSONAL INJURY! The system must be absolutely pressure-free for all servicing and cleaning work. Before all maintenance and cleaning jobs, close the shut-off valves before and behind the dirt traps. No medium may continue to flow any longer and the dirt traps must be unpressurized. Loosen the lid stopper with a suitable tool. Keep a suitable vessel at hand for collecting the fluid. Carefully screw off the lid stopper. Screw out the nuts of the deck flange in crosswise sequence (!), in order to prevent tilting the cover. Keep a suitable vessel at hand for collecting the fluid. take off the lid downwards. Pull out the sieve downwards from the dirt trap. Clean off any dirt or deposits from the sieve using special cleaning fluid or a brush, depending on the perfusion medium water. Observe your operational regulations concerning Operational Safety and Environmental Protection. Check the sieve after cleaning for possible damages. Exchange the sieve in case it shows holes or damages. DAMAGE TO THE UNIT! Only flawless and undamaged sieves can be re-used after cleaning. FläktGroup DC GB /R2 Subject to modifications 17

18 Servicing and maintenance CAIRplus Push the sieve carefully into the dirt trap from below. Remove the lid seal from the lid for visual inspection. If the lid seal shows any damage, definitely replace the seal! Only a flawless lid seal ensures reliable sealing of the dirt trap! Set the undamaged/new seal in the appropriate slot directly on the dirt trap (not in the lid!). Set the deck flange on the dirt trap. At first, screw the nuts in gently in crosswise sequence on the threading Tighten the nuts with a torque of 50 Nm. Re-insert the lid stopper in the lid. Re-start the system by first slowly opening the rear and then the front shut-off valve. 18 FläktGroup DC GB /R2 Subject to modifications

19 CAIRplus Dismantling and Disposal 7 Dismantling and Disposal ENVIRONMENTAL DAMAGE! Have qualified licensed staff dismantle and dispose of the unit! 7.1 Dismantling To dismantle the units proceed as follows: DANGER OF ELECTRICAL CURRENT! When carrying out decommissioning and dismantling work on the unit, disconnect all power supply connections, ensure the power cannot be inadvertently energized and verify that electric lines have been disconnected. Earth and short-circuit them, and cover or otherwise isolate any neighboring live parts. Non-compliance can lead to death or serious injury. HIGH PRESSURE HAZARD! When carrying out decommissioning and dismantling jobs on the unit, shut off and empty all connected pipework until the system pressure has equalized with the ambient air pressure. Failure to follow safety precautions can result in serious injury. Close all hydraulic shut-off valves. Isolate all connections and ensure there are no leaking materials such as oil, refrigerant or water-glycol mix. Release the fixing to the floor. PERSONAL INJURY Secure the unit against slipping. The unit is ready for transport. Consider all instructions on shipping (refer to chapter 6). 7.2 Disposal NOTICE! The operator of the refrigeration unit is responsible for taking all necessary precautionary measures and ensures that only certified and licensed staff properly recovers, recycles, processes and disposes of fluorinated refrigerants containing greenhouse gases (F-Gases). An authorized appointed contractor specializing in waste processing must dispose of the unit or its individual components. This appointed contractor must ensure that: the components are separated according to material types the used operating materials are sorted and separated according to their respective properties. fluorinated greenhouse gases are properly recycled or disposed. ENVIRONMENTAL DAMAGE! Dispose of all components and materials (such as oil, refrigerants and water-glycol mixture) in an environmentally friendly manner in accordance with the local codes, practices and environmental regulations. FläktGroup DC GB /R2 Subject to modifications 19

20 Appendix CAIRplus 8 Appendix The following reports are on the following pages See Appendix 1 Appendix 1: Commissioning Report For commissioning The checklist must be filled in and sent back to FläktGroup. Appendix 2: Measuring Report 20 FläktGroup DC GB /R2 Subject to modifications

21 CAIRplus Appendix Unit check: Check: Cable connection checked: Yes No Fin heat exchanger checked: Yes No Clean condensate tray: Yes No Examine dirt traps and clean if necessary Yes No Check air venting Yes No Check system for seal effectiveness Yes No Fresh water valve for adiabatic humidification Yes No Level control of adiabatic humidification Yes No Warm-water supply actuation valve (SV3) Yes No Chilled-water supply actuation valve (SV4) Yes No Exhaust-air bypassing actuation valve (SV2) Yes No Outdoor-air temperature (external/active sensor) (T2) Yes No Supply-air temperature (external/active sensor) (T1) Yes No Outgoing air temperature (external/active sensor) (T3) Yes No Extract-air temperature (T1) Yes No Extract-air humidity (F1) Yes No System pressure monitoring (PZL) Yes No External release plant Yes No External release start-up Yes No Setpoint supply-air temperature Yes No Commentary: Date: Service engineer Signature: Date: Customer / operator: Signature: FläktGroup DC GB /R2 Subject to modifications 21

22 Appendix CAIRplus 22 FläktGroup DC GB /R2 Subject to modifications

23 CAIRplus Notizen FläktGroup DC GB /R2 Subject to modifications 23

24 FG_DC GB_CAIRplus_Multiflow_BA_R Copyright 2018 FläktGroup MULTIFLOW FläktGroup is the European market leader for smart and energy efficient Indoor Air and Critical Air solutions to support every application area. We offer our customers innovative technologies, high quality and outstanding performance supported by more than a century of accumulated industry experience. The widest product range in the market, and strong market presence in 65 countries worldwide, guarantee that we are always by your side, ready to deliver Excellence in Solutions. PRODUCT FUNCTIONS BY FLÄKTGROUP Air Treatment Air Movement Air Diffusion Air Distribution Air Filtration Air Management Air Conditioning & Heating Controls Service» Learn more on or contact one of our office