Technology with the thought about You

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1 ZAKŁADY MASZYNOWE HAMECH Sp. z o.o. ul. Armii Krajowej 3, Hajnowka tel , fax BOILER-ROOMS CHUNK WOOD BURNER DRYING KILNS STEAMING KILNS 10 MW BOILER-ROOM Technology with the thought about You

2 In 2015 our offer is expanded by a new series of SE controllers fitted with a touch, colour 7 HMI panel allowing for control and modification of parameters and current heating set work status. At any moment the user can monitor (depending on controller version) values for oxygen contents in combustion gas (measured by Lambda probe), furnace temperature, combustion gas temperature, boiler temperature, feeder temperature, water level in boiler and sub pressure in combustion chamber. It is possible to control the operation of movable grate, ash removal installation, exhaust fan, primary and secondary air fans and fuel feeding system. Additionally the automated control system is fitted with protection against backfire in feeder conduit. As soon as a failure or an alert 2 occurs, the messages with date and time of recorded commencement and termination appear, and the user can be notified on this via sms or . The heating set operation can also be monitored and controlled through the website. The controller as well supervises the ash container filling level, and if exceeded, a message is sent. The heating set automatic system can be operated either in automatic or manual mode. For the Redler-equipped plant, it is also possible to set the ash remover operation and idle time, movable grate operation time and frequency (which should be subject to changes according to fuel purity). Moreover, the fuel feeder and the movable grate can be operated either in automatic or manual mode. Preset temp. 80 C Feeder temp. 25 C MADE BY Z.M. HAMECH SP. Z O.O. Touch controller for KWH and AZSD for burners with powers of 180 kw and more. Subscriber s mobile phone number Boiler sensor failure Smoke sensor failure Kiln sensor failure Kiln overheated Boiler overheated Emergency button on Fan 1 failure Fan 2 failure Service Settings GSM MADE BY Z.M. HAMECH SP. Z O.O. Boiler temp. 80 C For a hydraulically fed burner of the Redler type, the user can decide which alerts are to be sent via sms by putting a green mark next to the corresponding items. Ash removal time Ash removal interval Grate pitch Grate work cycle Ash remover Front grate Back grate Kiln settings Service settings Alarms Ash remover failure Grate failure Redler failure Pump failure Pump KWP failure Boiler assembly failure Scoop assembly failure Damper 1-1 failure Grate & Ash Removal AUTO Grate AUTO MANUAL Ash removal MANUAL FRONT ON OFF Damper 1-2 failure ON/OFF Direction BACK ON OFF MADE BY Z.M. HAMECH SP. Z O.O. 2

3 WATER BOILER KWH WITH BURNER AZZP FOR BRIQUETTE, CARBIOPELLET, WOODCHIPS, SAWDUST AND TURF NEW! Automated AZZP type burners are suitable for burning the following fuels: pellet, carbiopellet, wood waste in form of sawdust and wood chips with moisture of 40% and granulation of up to 30 mm, and turf with moisture of 40% with use of a special chamotte lining. The burner can cooperate with open heating system boilers. Fuel from the tank is fed onto the movable burner grate by means of a driven worm conveyor. Fuel gasification and burning takes place in the burner located in the boiler s combustion chamber. Then the gases flow from the combustion chamber to exchanger. Process of combustion in the burner should be preceded by ca. an hour long heating up of the chamber. This is possible owing to electric heating elements installed in the burner s chamber ceramic lining. Once the first fuel portion is fed to the furnace, an air fan is turned on at low power, and the lighter located in the body lights up the fuel with hot air. As desired glow temperature is reached, the device enters continuous combustion process. The lighter is turned off, the burner feeds the required fuel portion, fans blow the air for optimal combustion. Once combustion phase is over, the device damps the flame. The burner stops feeding the fuel, and the fans damp the flame, while the furnace gets cleaned from ash remains by the grate motion. The device has a photocell installed so that the entire combustion process can be supervised. AZZP-50 KWH-55 + AZZP-50 BURNERS AZZP Rated power Max./min. power Supply voltage Max. electric power consumption Burner efficiency Fan power Lighter power Fuel consumption kw kw/kw 50/25 100/50 180/90 250/ / /500 3x400/230V, 50Hz kw 3,0 3,0 4,0 5,5 5,5 5,5 % approx. 85 W x x450 2x600 W 2x300 2x300 2x300 2x300 2x300 2x300 shredded wood with Wu = 10.5 MJ/kg up to 20,2 up to 40,3 up to 72,5 up to 120,9 up to 201,6 up to 403,2 turf with Wu = 9.5 MJ/kg up to 22,2 up to 44,5 up to 80,2 up to 133,5 up to 222,5 up to 445 kg/h pellet with Wu = 18 MJ/kg up to 11,7 up to 23,5 up to 42,5 up to 70,5 up to 117,5 up to 235 carbiopellet with Wu = 20 MJ/kg up to 10,5 up to 21,2 up to 38,1 up to 63,6 up to 106 up to 212 3

4 WATER BOILER WITH DOUBLE COMBUSTION CHAMBER KWPK NEW! The boiler is used to produce hot water with temperature of 95 C. It can operate with heating system with pressure of max. 3 bars. It allows for burning shredded wood with moisture of up to 40%, as well as chunk one. In the prime ceramic furnace shredded wood can be burnt in automatic cycle, and in the steel one, manually loaded bigger wood pieces. Both chambers can operate in the same time or each individually. The other chamber allows for obtaining 40% of the rated power. The boiler operates in natural draught or forced one, in case of using smoke cyclone with exhaust fan. Fuel tank can be mounted at the boiler s: front or sides. The boiler is divided in either two or three parts, depending on the size: exchanger with furnace for chunk wood and furnace with ceramic lining or exchanger and each furnace individually. Such division ensures easier installation in a boiler-room Preset temp. 85 C Boiler temp. 70 C 8 Flue gas temp Kiln temp. Feeder temp. 30 C Kiln settings Service settings Alarms Touch controller with combustion process visualisation Fig. 1. Water boiler KWPK construction: 1 ceramic chamber 2 steel chamber with exchanger, 3,4,5,6 ash chambers, 7 loading door, 8 ante-grate door, 9, 10 cleanout flaps, 11 flue, 12 primary air fan, 13 secondary air fan, 14 ceramic chamber door. WATER BOILERS KWPK KWPK 180 KWPK 300 KWPK 600 KWPK 800 KWPK 1000 KWPK 1200 Rated thermal power Max. temperature of boiler outlet water Admissible static pressure in installation Fuel consumption at rated power Type of burned fuel Combustion tube arrangement in exchanger Fuel tank capacity Size of opening in manual feeding chamber Electric power demand for drives of set kw C 95 bar 3 kg/h Sawdust, wood chips with max moisture of 40%, chunk wood vertical m³ to be chosen from 4.5; 10; 20; 40 mm 400x x x x x x400 kw 4,5 4,5 4,5 8,5 8,5 8,5 4

5 COMBUSTION UNIT WITH HYDRAULIC FEEDING WITH REDLER NEW! Heating set designed for burning mix of bark, sawdust and production chunk wood with granulation of: 50mm x 30mm x 300mm (max. moisture of 50%, whereas chunk wood is max. 50% of the mix contents) in order to produce hot water for heating or technological purposes. The set comprises boiler KWH-1000 with movable grate and hydraulic piston feeder powered with fuel from container selector KWP through Redler scraper conveyor. The fuel container has a cubicoid shape. On the bottom there is a hydraulic selector housed, which slides forth and back on runners at the bottom of the tank. Thanks to their proper profile, discharger arms transport the fuel towards chute tray, where conveyor is installed. The fuel from the container s chute tray is transferred onto the scraper conveyor which comprises housing in form of a tray with chain falls, driving unit and tensioning mechanism. The fuel is moved on a stationary chute surface with cross-bars arranged at double chain fall to the discharge from where it is delivered into fuel piston feeder chamber. Its main task is to supply the boiler with a portion of fuel while maintaining the adequate combustion parameters applied. The dozer piston is moved by hydraulic cylinder. The dozer features a two-step system for protection against feeder backfire which significantly improves the device operation safety. In the boiler furnace chamber the moisture contained in the fuel gets evaporated and then the fuel is burnt. In order to ensure a uniform fuel distribution in combustion chamber the movable grate has been applied. It provides optimal combustion conditions and enables the material to be burnt completely. The grate is cooled with air which is also considered as the primary air for combustion. Additionally the combustion chamber is fitted with an automatic ash removal system which significantly facilitates the boiler handling, particularly when burning fuels with low calorific value leaving large volumes of ash. Fuel feeding and combustion processes are controlled automatically. The control system is based on a programmable controller, which controls fuel feeding using information received from fuel presence and heating power demand sensors. The controller is fitted with an easy-to-use touch panel. KWP-20 Redler KWH Preset temp. 85 C Boiler temp. 70 C COMBUSTION UNITS WITH REDLER Type Parameter KWH-600 KWH 1000 KWH 2000 Heating power of set kw Min. room measurements for set (length A x width B x height) mm cm 9500 x x x x x x 5000 Kiln temp. Flue gas temp. Fuel mix of bark, sawdust and production chunk wood with granulation of: 50mm x 30mm x 300mm, max. moisture of 50% Kiln settings Grate Ash remover Redler Piston feeder Touch controller Service settings Alarms Capacity of fuel tank KWP m³ To be chosen from: 20, 40, 50 Electrical power of drives kw kw ~10 ~13 5

6 HEATING SET ZGH PLUS FOR COMBUSTION OF WOOD-BASED MDF AND HDF BOARDS NEW! The heating set is a modern device suitable for burning shredded wood waste, and in particular chip-board and woodbased waste containing less than 1% of halogenated solvents pursuant to act on waste, and in particular resolution of the Minister of Economy on requirements for the process of thermal waste conversion. The heating seat ZGH Plus is designed for producing hot water with temperature of up to 95 C in an open system. The construction of the heating set ensures that the burnt particles contained in combustion gases remain for at least 2 seconds in temperature not less than 850 C through the development of two ceramic ceilings. The afterburner chamber, where the particle should remain is respectively larger and also fitted with burner which, if needed, provides an additional portion of energy to ensure that the minimal temperature is kept at 850 C. afterburner chamber fuel feeding system piling grate exchanger ę ą automatic ash removal multi smoke cyclone double ó ceramic ceiling oil burner ceramic furnace afterburner ą grate The furnace chamber, and also the afterburner chamber are lined with fire-proof concrete resistant to erosion and abrasion. The movable or piling grate, supported by dusting grate, provides for even distribution of the fuel in the furnace chamber, ensuring optimal combustion conditions and enabling the material to be burnt completely. The grate is cooled with air which is also considered as the primary air for combustion and is fed into few zones with possibility of adjusting its quantity as desired. Automatic fuel feeding system provides for adjusting the fuel quantity to current capacity of the heat reception for maintaining the temperature of 850 C. The automatic combustion process adjustment system is equipped with continual measuring mechanism for temperature, combustion gas temperature, oxygen contents in the afterburner chamber. The combustion gas treatment system, equipped with a multi smoke cyclone, ensures that value limits for emissions are kept as defined in the resolution of the Minister of Environment issued on 4th August 2003 on emission standards of installation. The boiler automation system can be expanded by additional functions useful for the user as e.g. GSM-MT module enabling for sending text messages in case alerts occur. HEATING SETS ZGH PLUS Characteristics ZGH Plus-300 ZGH Plus-600 ZGH Plus-800 ZGH Plus-1000 ZGH Plus-1200 ZGH Plus Rated thermal power 300kW 600kW 800kW 1000kW 1200kW 2000kW 2. Exchanger H1-300 H1-600 H1-800 H-1000 H H Fuel shredded chip-board and wood-based waste containing less than 1% of halogenated solvents 4. Fuel consumption (for rated power) at fuel 17600kJ/kg and moisture of 25% approx. 80kg/h approx. 160kg/h approx. 210kg/h approx. 260kg/h approx. 80kg/h approx. 80kg/h 6 5. Electric power demand 3kW 3kW 5,5kW 5,5kW 5,5kW 5,5kW 6. Supply voltage 3~400V 7. ~80% 8. Temperature of combustion gases beyond exchanger approx. 200 C 9. Weight approx.10000kg approx.11000kg approx.14500kg approx.15000kg approx.15000kg approx.18000kg 10. in exchanger approx. 0,07 bar approx. 0,1 bar approx.0,1 bar approx. 0,1 bar approx. 0,1 bar approx. 0,1 bar 11. Required draught in smoke-box 40Pa 50Pa 60Pa 60Pa 60Pa 70Pa 12. Capacity of standard fuel tank* 1,5m3 4,4m3 4,5m3 * - fuel feeding system is chosen according to Customer's needs The plant measurements correspond to ZGH sizes given on p. 11

7 WATER BOILERS HAJNOWKA KWH Boiler KWH is a multi-fuel, low-temperature, three-pass water boiler. The boiler KWH is suitable for flaming with hot combustion gases blown in from the furnace, and in particular for AZSD-type furnace. It is also possible to use solid fuel through a direct filling of the boiler furnace chamber. The boiler s design is based on bent and welded steel. We manufacture boilers with powers of up to 2000 kw. Boilers with power values above 110 kw have a divided construction (i.e. combustion chamber and exchanger). 1. Water chambers 2. Combustion tubes 3. Grate 4. Ash chamber 5. Vertical furnace bridge 6. Ante-grate / filling door 7. Ash door 8. Deposit chamber 9. Deposit chamber door 10. Cleanout flaps 11. Flue Heating set AZSD + KWH features possibility of applying any configuration depending on power demand, available boiler-room, etc. For instance, a set of 600 kw power can be configured as KWH AZSD-500 connected at the face, left or right wall, or as KWH x AZSD-250 connected at the face, and side wall or two furnaces on side walls respectively. The latter configuration allows e.g. operating a single furnace (1/2 installed power). The AZSD+KWH set can also be used for traditional boiler combustion. AZSD-180+KWH-180 7

8 DN C E D DN G F H B Adjusted to cooperate with AZSD A WATER BOILERS KWH KWH /600* Dimension A mm Dimension B mm Dimension C mm Dimension D mm Dimension E mm Dimension F mm Dimension G (standard)** mm Dimension H mm Dimension DN mm *KWH heating power 500 kw; KWH heating power 600 kw ** Dimension depends on type of burner used Boiler rated heating power kw Boiler area to be heated m 2 5,5 11,5 17, Weight of boiler with insulation kg Chimney height m Chimney diameter mm

9 AUTOMATED WOODWASTE COMBUSTION UNIT AZSD Automated Wood waste Combustion Unit AZSD is a plant for burning wood chips, shavings, sawdust and bark with max. granulation of 30 mm and moisture (30%-50% for AZSD-50, AZSD-100) and (40%-60% for AZSD-180, AZSD-250, AZSD-500, AZSD-1000). For dry sawdust additional humidification is used in order to improve fuel gasification parameters. The plant can cooperate with adequately chosen water or steam boiler to heat up single-family houses, drying kilns, workshops, production halls or warehouses. Manufactured in variants with power of 50kW, 100kW, 180kW, 250kW, 500kW, 1000kW can heat up areas from 300 up to approx m2. The plant comprises ceramic furnace and fuel storing and dosing system. Application of ceramic elements able to cumulate heat allows for burning fuel of high moisture. Standard version can be additionally fitted with a movable grate and an automatic ash removal system enabling for combustion of fuels with low calorific value, which generate large volumes of ashes. Such solution significantly reduces labour-consumption of the plant s handling, while eliminating the necessity of manual collection of combustion products. Combustion process control is automatic through a programmable microprocessor controller. It controls and optimizes the process of feeding fuel to the furnace and dosing the air. AZSD AZSD-250 Design: 1. Fuel tank Water tank 3. Fuel overfill flap 4 4. Fire protection installation 5. Lower feeder Heater blower fan 7. Ash pit cleanout 8. Primary air Ash pit side cleanout 10. Grate 11. Fuel dozer Secondary air 13. Upper feeder 14. Controller 9

10 WOOD COMBUSTION SETS AZSD Technical data AZSD-50 AZSD-100 AZSD-180 AZSD-250*/300** AZSD-500*/600** AZSD-1000 Rated thermal power kw kcal/h Fuel consumption* (at rated power) kg/h sm/day 22 2, , , , , ,20 0,65 Tank volume m (1 0,65 (3 3 2,3 2,3 2,3 4,4 1,50 (2 1,50 (4 Power demand kw 0,6 0,6 1,7 1,7 1,9 4,2 Supply voltage V 230/400 Possible living space to be heated Temp. of combustion gases at outlet from AZSD m C 1000 Area of boiler (exchanger) cooperating with AZSD m Plant weight kg 420 (1 / 600 (2 520 (3 /730 ( AZSD-50 AZSD-100 AZSD-180 AZSD-250/300 AZSD-500/600 AZSD-1000 Dimension A mm Dimension B mm Dimension C mm Dimension D mm Dimension E mm AZSD-50 AZSD-100 AZSD-180 AZSD-250 AZSD-500 AZSD-1000 KWH AZSD

11 HEATING SET HAJNOWKA ZGH The ZGH heating set is a modern device suitable for burning shredded wood with granulation of. 30 mm and moisture of up to 40%. The set comprises: heat exchanger, ceramic furnace, intermediate sawdust container, fuel feeding system, automated control system, fire protection system. For dry sawdust it is possible to apply a moisture content increasing assembly. An advantage of such a construction is compact design enabling installation in small-sized rooms, e.g. modernized boiler-rooms. ZGH HEATING SETS ZGH Rated thermal power Fuel consumption* (at rated power) sm/day Tank volume Power demand Supply voltage Possible area to be heated Plant weight Dimension A Dimension B Dimension C Dimension D Dimension E D A A C D E D A B Z ZGH-300 B ZGH-100 ZGH-300 B ZGH-600 ZGH-1000 ZGH-600 ZGH-2000 ZGH

12 COMPLETING BOILER-ROOM We offer complete fitting of boiler-rooms for burning shredded wood and in result obtaining the heat power for central heating or technological purposes. The boiler-rooms are constructed on basis of plants AZSD, water boilers KWH and heating sets ZGH. Upon Investor s choice each newly-built or modernized boiler-room can be equipped with: container (silo) for shredded wood type ZOD hydraulic fuel selector HWP or fuel selector assembly ZWP and worm conveyor assembly container fuel selector KWP free-standing steel chimney with smoke conduit combustion gas cyclone combustion gas extraction system installation for heat distribution with pump system and pressure vessel water treatment station Hydraulic fuel selector HWP Container fuel selector KWP Silo ZOD Fuel selector assembly ZWP 12

13 WOOD WASTE CONTAINER SILO ZOD ZOD silo (Wood waste container) is a steel container used for collecting and storing shredded wood material (chips, sawdust, etc.) being wood treatment waste. The main part of the container is cylindrical jacket (1) providing the real silo volume. Below the jacket there is a hopper (2) with a mechanical selecting device. It prevents the material stored in the container from being suspended while emptying. In the upper part of the jacket there are anti-explosion panels (3) protecting the silo against damage in case of a dust explosion. Additionally the silo is fitted with a fire protection system. The roof (4) is suited for fixing a pneumatic conveyor system smoke cyclone. B C A The silo is offered with the following additional equipment options: pneumatic loading installation with wood block collector worm conveyor designed for quick silo s discharging onto a truck trailer DIMENSION Capacity HYDRAULIC FUEL SELECTOR HWP Selecting device being combination of HWP hydraulic selector and worm conveyors (horizontal and skew) is used for selecting wood chips, chunk wood and other kind of biomass from a rectangular-shaped container and move it into the heating system furnace chamber. The hydraulic selector is constructed from welded shapes, which slide forth and back on runners at the bottom of the tank. The selector is actuator-driven by the hydraulic installation. The fuel is fed by the selector onto a horizontal conveyor, and part of fuel gets to the conveyor s housing, while the rest is scraped. Then from the horizontal conveyor the fuel is transported through dumping system onto a skew conveyor, and then with a worm conveyor it is transported by a rotary feeder to the heating system furnace chamber. The device s operation is controlled by the automatic system, which can be operated in either automatic or manual mode. 13

14 CONTAINER FUEL SELECTOR KWP Container biomass selector KWP with discharger is used to collect and feed fuels to a fuel burning plant. Depending on the plant needs, the fuel may be sawdust, wood waste as chips with moisture of up to 40%, shredded corn straw etc. The container loading space has a cubicoid shape. On the bottom there is an enclosed hydraulic discharger. It is constructed of welded shapes. The system moves slide forth and back on runners at the bottom of the tank. Thanks to their properly shaped profile, discharger arms convey the fuel towards a chute tray, where the conveyor is installed. The discharger is actuator-driven by the hydraulic installation. The control system is based on a programmable controller, which controls fuel feeding using information received from fuel presence sensors. If necessary to be used outside, the container may be fitted with a hydraulically opened cover. As needed, the container s construction can be made in standard steel protected with epoxy paint or acid-resistant one. Parameter Container fuel selectors KWP Type KWP-10 KWP-20 KWP-40 Capacity (m3) Dimensions (cm) 1706 x 3330 x x 6600 x x 9055 x 4173 Used material type steel: standard protected with epoxy paint or stainless Fuel Sawdust, wood chips, straw, corn straw Hydraulic drive power (kw) 2,2-4,0 ROUNDING MACHINE DF-140 and DF-240 Rounding machines DF-140 and DF-240 are used in production of round logs with diameter of mm for DF-140, and mm for DF-240. The feed rate is up to 17 m/min. Logs / poles being result of the processing are used in construction of summer houses, as decorative elements, for production of furniture, in melioration for execution of fascines in ditches and culverts, etc. The machine body is a rigid box construction of welded metal sheet. The main parts of the rounding machine found inside the body are the knife head with drive, the pulley assembly with feed mechanism. The rounding machine s working principle is removal of a material layer on the log circumference to a required diameter with the knife head. The knife head has step knife adjustment. The material feed is possible thanks to operation of pulleys driven through a chain gear. The pulleys are pushed down by a pneumatic and mechanical assembly, and spacing adjustment is done with star handles found at the machine s front. The body has a sawdust chute fixed from the knife head s side. 14

15 LARGE-SIZE DRYING KILNS SK SK type kilns are free standing chamber drying kilns of modular construction enabling the chambers to be assembled in a row. Individual requirements of the customer can be met thanks to chambers modular construction and also the manufacturer s flexibility. They are designed for drying hard and soft-wood products of up to 8% final humidity. There are two versions available: a standard version with the drying temperature of up to 95, and a second one for low-temperature drying processes. The latter is known as the white beech version and allows keeping the natural colour of beech. SK the set includes heat distribution header with pump MAIN DRYING KILN ASSEMBLIES: Chambers are built on basis of selected aluminium and stainless steel materials. The load-bearing structure consists of posts and trusses. The walls and roof panels are filled with polyurethane foam of very high insulating and thermal conductivity qualities l =0.024 W/m K, or in economy version with glass wool as the insulation material. The heating system consists of radiators made of bimetallic tubes of high thermal efficiency, supply pipes, and a control set comprising pump, tee valve, filter, and a cut-off valves. The fans are set in trusses with reverse axial fans (each of motor of 3 kw); they are designed for working in temperatures of up to 100 C and humidity of 100%. The fans are set between the roof and the false ceiling. The humidifying system in the main part is made of copper. It consists of sprayers, a filter-supply set and a control set with an electromagnetic valve. It is made in copper and copper-like materials. The vent set consists of inlet and outlet chimneys placed in the front and rear walls. Control flaps regulation is done through controller-operated rotating servo motors. In the white beech version extra vents with extraction fans are installed for intensive ventilation of the chamber. Additionally we offer ventilation chimney for chamber-type kilns, suitable for air exchange in wood drying kilns during the drying process along with heat recuperation from the extracted air and use it for heating the drying kiln inlet air. The kiln door is a sliding type, closed by catches. The moving mechanism is a manual hydraulic pump which operates the door. Single operating mechanism can be used for more than one chamber in the row. The wing-type of the kiln door is also available. An inspection door is fitted for examining the rear section of the chamber during the drying process. The stack protective system is provided for protecting the stack being dried from uncontrolled movement and consists of the back-up posts in the rear part of the chamber and the protective strips in the front part of the chamber. 15

16 The automatic control system consists of MSSD-02 and MSSD-03 microprocessors. The drying process is controlled on the basis of 4- or 8-point measurement of wood humidity, psychrometric measurement of air humidity, 2-point temperature measurement, and supply temperature measurement. It is possible to extend controller functions by execution and registration of heat treatment in order to eliminate proliferation of biological hazards (harmful insects, fungi). The controllers allow the drying process to be carried out in the following modes: manual enables setting all parameters for the drying process automatic according to a pre-set program for final wood humidity automatic according to the customer s own program for required wood humidity automatic according to the customer own program based on time setting for particular drying phases semi-automatic with constant values, based on setting the humidity parameters in the chamber and changing these as needed The automatic mode is realised by choosing one of few hundred programs. It must be done by choosing the wood species, thickness, drying rate, final humidity and other additional parameters. The drying process parameters are recorded in the controller memory and can be printed out using the set standard-delivered printer. As an option, the controller can be connected to the computer kiln supervision system KSD1, installed on a PC, enabling the control and operation adjustment of multiple chambers. 2 LARGE-SIZE DRYING KILNS 16 Property External dimensions* Width Depth Height Loading space dimensions Width Depth Height** Heat power consumption (average) kw Electric power consumption kw Single sawn timber load in bundles width 1,200 mm height 1,200 mm Sawn timber thickness 25 mm (25 mm pad) Use of load space Sawn timber thickness 50 mm (25 mm pad) Use of load space * - dimensions based on wall perimeter ** - dimensions to false ceiling

17 CHAMBER-TYPE KILNS The DQKR-2, DQKF-2 i DQKE-140 kilns are designed to dry hard and soft-wood products up to desired final humidity. The kilns are of segment construction. The segment length is 1480 mm; and the overall kiln length is a multiple of a single segment. The chambers can be joined together of 2 up to 12 segments. The kiln structure consists of aluminium-shape frames. The kiln side, roof, top walls and doors are made of panels filled with polyurethane foam. Each panel is clad with aluminium sheet at both sides. Each segment has a heating and ventilating assembly assigned, which consists of a motor-driven axial fan and a radiator. The air movement in the kiln is cross-wise in relation to the material on a rail-car. Radiators are made of integral bimetallic tubes with heat exchanging area of 1.5 m2 /rm. The heating installation can be powered by steam or hot water, depending on a version. Moreover in the kiln chamber, there is a humidifying system powered independently from the applied heating agent only with water under the pressure of 0.2 MPa. Apart from this, the entire chamber is equipped with chimney assembly and electrical installation. Inside the chamber, there is a rail (gauge 600 mm). Heating system for each kiln chamber is terminated by a distribution assembly with valves, heating agent and humidifying water connections. Each chamber is fitted with measurement and control assembly necessary for the drying process conduction. The measurement assembly is installed in the chamber, and the control equipment is in the control cubicle. DQKR-2 DQKR-2/2 DQKR-2/3 DQKR-2/4 DQKR-2/5 DQKR-2/6 DQKR-2/7 DQKR-2/8 DQKR-2/9 DQKR-2/ Width* Height* Length* Single timber load Timber thickness 25 (25 mm pads) Timber thickness 50 (25 mm pads) Heat power consumption mm mm mm m 3 7,5 10,0 kw Electric power consumption kw * Dimensions based on wall perimeter DQKF-2 Width* Height* Length* Single timber load Timber thickness 25 (25 mm pads) Timber thickness 50 (25 mm pads) Heat power consumption ,0 15,0 15,0 20,0 18,5 25,0 22,0 30,0 26,0 35,0 29,5 40,0 33,5 45, ,9 2,8 3,7 4,7 5,6 6,5 7,4 8,3 9,2 DQKF-2/2 DQKF-2/3 DQKF-2/4 DQKF-2/5 DQKF-2/6 DQKF-2/7 DQKF-2/8 DQKF-2/9 DQKF-2/10 mm 4720 mm 2870 mm m 3 kw Electric power consumption kw * Dimensions based on wall perimeter DQKE-140 Width* Height* Length* Single timber load Timber thickness 25 (25 mm pads) Timber thickness 50 (25 mm pads) mm mm mm m 3 Heat power consumption kw Electric power consumption kw * Dimensions based on wall perimeter 6,40 8,60 9,60 12,90 12,80 17,20 16,00 21,50 19,20 25,80 22,40 30,10 25,60 34,40 28,80 38,70 37,0 50,0 32,00 43,00 2x24 2x35 2x47 2x60 2x70 2x82 2x95 2x108 2x120 2x1,9 2x2,8 2x3,7 2x4,7 2x5,6 2x6,5 2x7,4 2x8,3 2x9,2 DQKE 140/ ,20 4,30 DQKE 140/3 4,80 6,45 CHAMBER-TYPE KILNS DQKE 140/4 6,40 8,60 DQKE 140/5 8,00 10,75 DQKE 140/6 9,60 12,90 DQKE 140/7 11,20 15,05 DQKE 140/8 12,80 17,20 DQKE 140/9 14,40 19,35 DQKE 140/ ,9 2,8 3,7 4,7 5,6 6,5 7,4 8,3 9,2 16,00 21,50 17

18 STEAMING KILNS PK Wood steaming kiln of chamber type is set on a foundation. The free-standing skeleton construction is made of aluminium profiles and clad with heat insulating panels of 100 mm in thickness, based on stone wool and aluminium sheet. The filling between profiles and the rest of the structure is made of the special silicone paste resistant to heat and moisture inside the chamber. The kiln door is a sliding type, closed by catches. Its opening and closing is possible by means of the hydraulic system. Wood processing under steaming in steaming chambers means warming up the wet material with saturated steam and keeping it in heated conditions over a specified time period. Beech is a basic wood that is processed under steaming. The outcome is reduction of inner stress of wood, sterilization, flexibility, change in colour, etc. Chamber equipment: steaming installation (steam 0.06 MPa, C) humidifying installation (water 0.2 MPa) back outlet chimney roof chimney (optional) control automation system WOOD STEAMING KILN SCHEME Type Wood steaming kilns PK Load space [m] External dimensions [m] Single load 40% Width Depth Height Width Depth Height of full volume [m 3 ] Heat power consumption [kw] PK ,8 4 7,17 5,03 5, PK ,8 4 5,17 5,03 5, PK ,8 3 6,17 5,03 4, HIGH-TEMPERATURE STEAMING KILN PW High-temperature steaming kiln PW is a chamber-type plant designed for thermal processing of hard- and softwood under steam conditions and temperature of up to 200 C to improve some of the physical and chemical properties of wood, and to modify its colour. Wood with absolute humidity of 8% is subject to thermal modification. This includes the wood heating up under superheated water vapour conditions. Fuel oil is used as a heat energy source. The wood is loaded into the chamber with use of trolleys. The process control is automatic through a programmable microprocessor controller. The chamber is made of aluminium and corrosion resistant materials. The structure consists of poles, grates and aluminium-sheet panels with insulation of hydrophobic glass wool of 150 mm in thickness. The inner plating is made in trapezoid aluminium sheet. Generally the plant comprises the heating part and the load chamber. The load chamber is intransitive with the rail, set on a foundation slab. The drying chamber is of chamber type and is set on a foundation. The free-standing skeleton structure is made of aluminium profiles and clad with heat insulating panels of 150 mm in 18

19 thickness, based on stone wool and aluminium sheet. The filling between profiles and the rest of the structure is made of the special silicone paste resistant to heat and moisture inside the chamber. The kiln door is a sliding type. Its high tightness is provided by silicone seals and screw closing mechanism. PW Beech wood sample Oak wood sample before steaming after steaming before steaming after steaming HIGH-TEMPERATURE STEAMING KILNS PW External dimensions (width x length x height) Load space dimensions (width x length x height) Oil burner heat power Electric power consumption Water for humidifying and cooling installation Steam parameters pressure of 2 up to 3 atm flow rate pressure temperature flow rate Trolley dimensions (2 pcs) width x length x height Automatic control Protections automatic, microprocessor controller full prior to exceeding safe technological parameter values 19

20 ZAKŁADY MASZYNOWE HAMECH Sp. z o.o. ul. Armii Krajowej 3, Hajnowka tel , fax TECHNOLOGY WITH THE THOUGHT ABOUT YOU BOILER-ROOMS DRYING KILNS STEAMING KILNS COMBUSTION UNIT WITH HYDRAULIC FEEDING WITH REDLER - feeding and burning mix of bark, sawdust and production chunk wood with granulation of 50mm x 30mm x 300mm - automated fuel feeding and combustion processes - automatic ash removal - two-step system for protection against feeder backfire - grate providing optimal combustion conditions and enabling complete material burning