OCTOBER 4, 2013 C.O.C #213041B VITA 46 VPX CONNECTORS QUALIFICATION TESTING HYPERTRONICS CORPORATION
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1 OCTOBER 4, 2013 C.O.C #213041B VITA 46 VPX CONNECTORS QUALIFICATION TESTING HYPERTRONICS CORPORATION APPROVED BY: THOMAS PEEL PRESIDENT AND DIRECTOR OF TEST PROGRAM DEVELOPMENT CONTECH RESEARCH, INC. ATTLEBORO, MA Contech Research
2 REVISION HISTORY DATE REV. NO. DESCRIPTION ENG. 10/04/ Initial Release TP CofC #213041B, REV of 13 Contech Research
3 CERTIFICATION This is to certify that the evaluation described herein was designed and executed by personnel of Contech Research, Inc. It was performed with the concurrence of Hypertronics Corp. who was the test sponsor. All equipment and measuring instruments used during testing were calibrated and traceable to NIST according to ISO and ANSI/NCSL Z540-1 and MIL-STD as applicable. All data, raw and summarized, analysis and conclusions presented herein are the property of the test sponsor. No copy of this report, except in full, shall be forwarded to any agency, customer, etc., without the written approval of the test sponsor and Contech Research. Approved By: Thomas Peel President and Director Of Test Program Development Contech Research, Inc. Attleboro, MA TP:cf CofC #213041B, REV of 13 Contech Research
4 SCOPE To perform Qualification testing on VITA 46 connectors as manufactured and submitted by the test sponsor Hypertronics Corporation. APPLICABLE DOCUMENTS 1. Unless otherwise specified, the following documents of issue in effect at the time of testing performed form a part of this report to the extent as specified herein. The requirements of sub-tier specifications and/or standards apply only when specifically referenced in this report. 2. VITA 46 Connector/Module Test Plan, Rev. 6 (Jan, 2005) 3. EN , Electrostatic Discharge Immunity Test 4. Standards: a) MIL-STD-1344 b) EIA Publication 364 c) ASTM G85 TEST SAMPLES AND PREPARATION 1. The following test samples were submitted by the test sponsor, Hypertronics Corporation, for the evaluation to be performed by Contech Research, Inc. BACKPLANE P.N. DESCRIPTION QTY KX2HEP01C1TBH 72-Pin Module 1 KX2FCU01C1TAH 144-Pin Module 6 DAUGHTER CARD P.N. DESCRIPTION QTY KX1HCP01C1TBH Utility/Power Center Module 1 KX1FCD01C1TBH Differential Center Module 4 KX1FED01C1TBH Differential End Module 1 KX1FES01C1TBH Single Ended End Module 1 -continued on next page. CofC #213041B, REV of 13 Contech Research
5 TEST SAMPLES AND PREPARATION continued 2. The following additional materials were submitted by the test sponsor to assist and perform the testing of items listed in #1 above. Description a) Vibration Test Fixture (see Figure #1) 3. The test samples as submitted were submitted by the manufacturer as being fabricated and assembled utilizing normal production techniques common for this type of product and inspected in accordance with the quality criteria as established for the product involved. 4. Connectors were supplied assembled and terminated to test boards by the test sponsor. 5. Test boards for mounting test samples were supplied by the test sponsor. 6. All test samples were coded and identified by Contech Research to maintain continuity throughout the test sequences. Upon initiating testing, mated test samples remained with each other throughout the test sequences for which they were designated. 7. Figure #2 illustrates the test sample used for the evaluation. 8. The test samples were tested in their as received condition. 9. All equipment and measuring instruments used during testing were calibrated and traceable to NIST according to ISO and ANSI/NCSL Z540-1, as applicable. 10. Unless otherwise specified in the test procedures used, no further preparation was used. TEST SELECTION 1. See Test Plan Flow Diagram, Figure #3, for test sequences used. -continued on next page. CofC #213041B, REV of 13 Contech Research
6 TEST SELECTION -continued 2. Test set ups and/or procedures which are standard or common are not detailed or documented herein provided they are certified as being performed in accordance with the applicable (industry or military) test methods, standards and/or drawings as specified in the detail specification. SAMPLE CODING 1. All samples were coded. Mated test samples remained with each other throughout the test group/sequences for which they were designated. Coding was performed in a manner which remained legible for the test duration. 2. The test samples were coded in the following manner: Group A: A1 A2 Group B: B1 Group C: C1 Group D: D1 Group E: E1 Group F: F1 Group G: G1 CofC #213041B, REV of 13 Contech Research
7 FIGURE #1 MECHANICAL SHOCK/VIBRATION TEST FIXTURE CofC #213041B, REV of 13 Contech Research
8 FIGURE #2 TYPICAL TEST SAMPLE Receptacle side Plug side CofC #213041B, REV of 13 Contech Research
9 FIGURE #3 TEST PLAN FLOW DIAGRAM SAMPLE PREPARATION -LLCR -LLCR -LLCR -LLCR -LLCR ESD -LLCR -DWV -DWV -DWV -DWV -DWV -DWV -SAFETY -SAFETY -SAFETY -SAFETY -SAFETY -LLCR -SAFETY GND GND GND GND GND -DWV GND -SAFETY SINE BENCH THERMAL SALT DUST GND CURRENT VIB HANDLING CYCLE WITH FOG OVERLOAD HUMIDITY WITH S02 -LLCR MATE/UNMATE FORCE -LLCR -LLCR -DWV -LLCR -DWV -DWV -LLCR -LLCR -SAFETY DURABILITY -DWV -SAFETY -SAFETY -DWV -DWV GND -SAFETY GND GND -SAFETY -SAFETY MATE/UNMATE FORCE GND GND GND SAND MECH. -LLCR SHOCK TEMP. SALT -LLCR -DWV FOG -DWV -SAFETY -LLCR -LLCR WITH S02 -SAFETY GND -DWV -DWV GND -SAFETY -SAFETY -LLCR ESD GND GND -DWV -SAFETY DURABILITY GND RANDOM HALT MATE/UNMATE FORCE VIB. VIB. -LLCR -LLCR -LLCR -DWV -DWV -DWV -SAFETY -SAFETY -SAFETY GND GND GND ESD GROUP A1 GROUP A2 GROUP B GROUP C GROUP D GROUP E GROUP F GROUP G CofC #213041B, REV of 13 Contech Research
10 DATA SUMMARY TEST REQUIREMENT RESULTS GROUP A LLCR RECORD 33.4 mω MAX. DWV NO BREAKDOWN, SAFETY GND mω MAX 0.3 mω MAX. RESONANCE RECORD X-AXIS Hz Y-AXIS Hz x-axis Hz LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.0 mω MAX.AVG.CHG SAFETY GND mω MAX 0.4 mω MAX. MECHANICAL SHOCK NO DAMAGE PASSED 10.0 NANOSECOND PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG -0.1 mω MAX.AVG.CHG SAFETY GND mω MAX 0.5 mω MAX. SAMPLE ID# 1A RANDOM VIBRATION NO DAMAGE PASSED 10.0 NANOSECOND PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG -0.1 mω MAX.AVG.CHG SAFETY GND mω MAX 0.5 mω MAX. SAMPLE ID# 1B HALT RANDOM VIB. NO DAMAGE PASSED 10.0 NANOSECOND PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.2 mω MAX.AVG.CHG SAFETY GND mω MAX 1.2 mω MAX. -continued on next page. CofC #213041B, REV of 13 Contech Research
11 DATA SUMMARY -continued TEST REQUIREMENT RESULTS GROUP B LLCR RECORD 33.0 mω MAX. SAFETY GND mω MAX 0.3 mω MAX. BENCH HANDLING NO DAMAGE PASSED 10.0 NANOSECOND LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.3 mω MAX.AVG.CHG SAFETY GND mω MAX 0.2 mω MAX. TEMP. NO DAMAGE PASSED 10.0 NANOSECOND LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.3 mω MAX.AVG.CHG SAFETY GND mω MAX 4.8 mω MAX. GROUP C LLCR RECORD 33.6 mω MAX. SAFETY GND mω MAX 0.4 mω MAX. TEMP./HUMIDITY NO DAMAGE PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.2 mω MAX.AVG.CHG SAFETY GND mω MAX 0.4 mω MAX. -continued on next page. CofC #213041B, REV of 13 Contech Research
12 DATA SUMMARY -continued TEST REQUIREMENT RESULTS GROUP D LLCR RECORD 33.4 mω MAX. SAFETY GND RECORD 0.4 mω MAX. SALT FOG W/ SO2 NO DAMAGE LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG. CHG mω MAX.AVG.CHG SAFETY GND mω MAX 0.2 mω MAX. SALT FOG W/ SO2 NO DAMAGE PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.3 mω MAX.AVG.CHG SAFETY GND mω MAX 0.2 mω MAX. GROUP E LLCR RECORD 34.1 mω MAX. SAFETY GND mω MAX 0.3 mω MAX. SAND TEST NO DAMAGE PASSED LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG +0.0 mω MAX.AVG.CHG SAFETY GND mω MAX 0.3 mω MAX. DUST TEST NO DAMAGE LLCR mω MAX.CHG mω MAX.CHG mω MAX.AVG.CHG -0.1 mω MAX.AVG.CHG SAFETY GND mω MAX 0.3 mω MAX. -continued on next page. CofC #213041B, REV of 13 Contech Research
13 DATA SUMMARY -continued TEST REQUIREMENT RESULTS GROUP F ESD <20.V DISCHARGE TEST IN PROGRESS GROUP G LLCR SIGNAL CONTACTS RECORD 33.6 mω MAX. SINGLE/DOUBLE RECORD 35.6 mω MAX. POWER CONTACTS RECORD 4.7 mω MAX. SAFETY GND mω MAX +0.4 mω MAX. CURRENT OVERLOAD NO DAMAGE PASSED LLCR SIGNAL CONTACTS mω MAX.CHG mω MAX.CHG SINGLE/DOUBLE mω MAX.CHG mω MAX.CHG POWER CONTACTS mω MAX.CHG mω MAX.CHG SAFETY GND mω MAX 0.6 mω MAX. CofC #213041B, REV of 13 Contech Research
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