Prestige Solo

Transcription

1 INSTALLATION, OPEATION AND MAINTANCE INSTCTIONS for the Installer and the User Prestige Solo A F

2 TALE OF CONTTS GEAL ECOMMDATIONS... Safety Instructions... USE S GUI...4 Meaning of Symbols...4 oiler Marking...5 Control Panel and Display...6 Stand-by Scre...7 Lockout Scre...7 Status Messages...7 hat to Check on a egular asis...8 In case of Problem...8 oiler Setup Guide...8 APIANCE SCIPTION...5 Models - Prestige Solo...5 TECHNICAL CHAACTEISTICS...6 Dimsions...6 Clearance...7 all mounting - dimsions...7 Combustion Characteristics...8 Gas Categories...9 Electrical Characteristics Prestige Solo... 0 Electrical Characteristics Prestige 00-0 Solo... Hydraulic Characteristics...4 Hydraulic Pressure Drop Curve of the oiler...4 Maximum Operating Conditions...4 ecommdations for the Prevtion of Corrosion and Scaling in Heating Systems... 5 INSTALLATION...6 Safety Instructions for the Installation... 6 Package Contts... 6 Tools equired for the Installation... 6 oiler Installation - all Mounting...7 Heating Connection...7 Calculation of the Flue Pipe Lgth... 9 emoval and Installation of the Front and Top Panels... 0 Electrical Connection... 0 Gas Connection... Conversion to Propane and G5 Natural Gas... all condsate Trap Installation... CONFIGUATION AND SSTEM SET-UP... System Configurations... Cascade... Prestige ox... asic Configuration - Prestige Solo: High Temperature Heating Circuit with Optional DH Tank and Control by oom Thermostat and Optional Outdoor Ssor... 4 Settings for the asic Configuration, using the EZ Setup of the User Interface...5 STATING UP...6 Safety Instructions for Starting up... 6 Tools equired for Starting up... 6 Checks before Starting up... 6 Filling the Heating Circuit... 6 Starting up the oiler...7 Checking and Adjusting the urner...7 MAINTANCE...8 Safety Instructions for the oiler Maintance... 8 Tools equired for Maintance... 8 oiler Shut-down for Maintance... 8 Periodic oiler Maintance Tasks... 8 Draining the Heating Circuit of the oiler...9 emoval, Check and Installation of the urner Electrode...9 emoval and Installation of the urner Cleaning the Exchanger...4 estarting after Maintance...4 Torque alues...4 LOCKING COS...4 SEICE LOG...46 CLAATION OF CONFOM...47 ECOSIGN DATA...47 PODUCT FICHE...48 PTIGE Solo : A F

3 GEAL ECOMMDATIONS NOTE This manual contains important information with respect to the installation, the starting up and the maintance of the appliance. This manual must be provided to the user, who will read it carefully and keep it in a safe place. e accept no liability should any damage result from the failure to comply with the instructions contained in this technical manual. SAFET INSTCTIONS If you smell gas: - Immediately isolate the gas supply. - Op windows and doors to vtilate the area. - Do not use any electrical appliances and do not operate any switches. - Immediately notify your gas supplier and/or your installer. Esstial recommdations for safety It is prohibited to carry out any modifications to the appliance without the manufacturer s prior and writt agreemt. The product must be installed by a qualified gineer, in accordance with applicable local standards and regulations. The installation must comply with the instructions contained in this manual and with the standards and regulations applicable to heating systems. Failure to comply with the instructions in this manual could result in personal injury or a risk of vironmtal pollution. The manufacturer declines all liability for any damage caused as a result of incorrect installation or in the evt of the use of appliances or accessories that are not specified by the manufacturer. Esstial recommdations for the correct operation of the appliance In order to sure that the appliance operates correctly, it is esstial to have it serviced by a certified installer or maintance contractor every year. In case of anomaly, please call your service gineer. Faulty parts may only be replaced by guine factory parts. Geral remarks The availability of certain models as well as their accessories may vary according to markets. The manufacturer reserves the right to change the technical characteristics and features of its products without prior notice. In spite of the strict quality standards that AC applies to its appliances during production, inspection and transport, faults may occur. Please immediately notify your approved installer of any faults. Esstial recommdations for safety Do not store any flammable or corrosive products, paint, solvts, salts, chloride products and other detergt products near the appliance. Make sure that the condsate outlet is never obstructed and that a condsate neutralisation system is installed if required. This appliance is not intded for use by persons (including childr) with reduced physical, ssory or mtal capabilities, or lack of experice and knowledge, unless supervised or unless they have be giv instruction concerning the use of the appliance by a person responsible for their safety. Childr should be supervised to sure that they do not play with the appliance. Geral remarks The d user is only allowed to carry out the basic set-up operations mtioned in "oiler Setup Guide" on page 8, after he has received all relevant instructions from the installer. Any other set-up must be carried out by an approved installer. If the d user misuses the installer code to access installer-specific parameters and makes changes that cause a system failure, any warranty claim will be void. To get additional information on how to use the ACMAX interface, refer to the installerspecific settings, in the Installer's Handbook or the ACMax System Control manual, according to the product build*. oth manuals are available from the website com, under the "Documtation" section. * The Installer s Handbook is applicable to appliances manufactured from May 06. PTIGE Solo : A F

4 USE S GUI MEANING OF SMOLS Symbols on the packaging Meaning Symbols on the appliance Meaning Gas connection Fragile Condsate trap (ball syphon) Domestic Hot ater circuit Keep dry Primary circuit Keep standing, up Connection to the sewage system Electricity Danger of tipping over Alarm Hand truck or pallet truck required for transport Symbols in the manual Meaning Esstial recommdation for safety (of persons and equipmt) Do not stack more than boxes Esstial recommdation for electrical safety (electrical hazard) Esstial recommdation for the correct operation of the appliance or the system Geral remark Safety valve connected to the sewage system Connection to the sewage system 4 PTIGE Solo : A F

5 USE S GUI OILE MAKING Location: ottom face The part number (Code) and serial number (N ) of the appliance are indicated on its rating plate and must be provided to AC in case of warranty claim. Failure to do so will make the claim void. Prestige 4 Solo Prestige 75 Solo Prestige 50 Solo Prestige 00 Solo Prestige 0 Solo PTIGE Solo : A F 5

6 USE S GUI CONTOL PANEL AND DISA 4 5 Main Icons of ACMAX display Ctral Heating - indicates information related to the CH circuit. DH - indicates information related to the Domestic Hot ater circuit. Home - to go back to the main mu scre. ack - to go back to the previous scre. arm weather shutdown - displays on the home scre wh the outdoor temperature reaches the arm eather Shutdown preset temperature. eset - to reset the system to the factory settings. Parameters - to access to the setup of controller parameters (language, units, etc.). Easy setup - Indicates parameters that can be accessed through the EZ setup. Panel Description. Pressure gauge - Indicates the primary circuit pressure (min. bar wh cold).. ACMAX LCD Display - It is the setup interface of the boiler and indicates the parameter values, the error codes and the set-up status of the parameters. It displays a series of scres, each showing information and/or icons. The main icons are detailed below.. Installer button - Allows the installer to access the mus of the ACMAX controller to set up the system. 4. Arrow keys and OK key - to browse through the scres of the ACMAX controller, set up the boiler, increase and decrease the displayed values and validate the selections and access the Easy set-up scres. The OK key is also used to reset the boiler after a locking (follow the instructions on the scre). 5. ON/OFF master switch of the boiler - To turn the appliance ON and OFF. Main settings of ACMAX Display Scre backlight - it will illuminate wh any button is depressed, and remain illuminated for five minutes. Scre contrast - it can be adjusted at the Home scre by pressing and holding the OK button, th pressing and holding the LEFT button along with the OK button. Press the UP and DON button to increase or decrease the contrast while holding the OK and LEFT buttons depressed. All buttons must be released and the procedure performed again to switch betwe increasing and decreasing contrast. CH/DH operation - To able/disable the concerned circuit. Information - To get information on the boiler. Typical items appearing on the Home scre: The boiler type is indicated at the top of the scre. The type and model are factory preset*. The boiler is represted in the ctre of the Home Scre. asic operating information such as supply and return temperatures are displayed as well as currt burner status. adiator icon: indicates that a ctral heating call has be received. A small number or indicates which CH calls are active. A flame symbol is displayed wh the unit is fired. The flame size changes to indicate the currt firing rate. asic information. The user can toggle the items using the LEFT and IGHT keys and view target, Supply, eturn, Domestic, Outdoor and System temperatures. CH P 84 C 6 C Target = 85 C oiler Protection DH P4 Tap icon: indicates that a DH call has be received. Circulator icons: indicate which circulators are currtly powered. Status line: displays the currt operating state of the boiler. See Status Messages on page 7. * For boilers manufactured after May PTIGE Solo : A F

7 USE S GUI STAND- SCE STATUS MSAG This scre is displayed at start-up. It indicates that the Prestige is ready to respond wh a demand is received. Stand-by Indicates that the Prestige is ready to respond wh a demand is received. CH Demand A ctral heating call has be received. DH Demand A domestic hot water call has be received. 84 C CH / DH Demand Ctral heating and domestic hot water calls are being received simultaneously. oth calls are being satisfied simultaneously because domestic hot water priority has be disabled. Target = -- 6 C Stand-by DH Priority Priority Timeout External Demand Slave Operation Ctral heating and domestic hot water calls are being received simultaneously. Domestic hot water call is being satisfied first because it has priority over ctral heating calls. Ctral heating and domestic hot water calls are being received simultaneously. The domestic hot water priority time limit has be exceeded. Priority will now switch back and forth betwe ctral heating and domestic hot water calls until one call is satisfied. An external modulation call has be received. The Prestige is a slave in a cascade system. Manual Operation The burner or circulators have manually be abled in the Installer Mu. LOCKOUT SCE CH urner Delay The burner will not fire until the call blocking time has elapsed. If a problem occurs, the Lockout scre replaces the Home scre. The backlight also remains on as long as the problem is not solved. Pressing any arrow button will return to the Home scre. Using the code located in the right bottom corner of the scre, troubleshoot the problem, either with the table located in paragraph In case of Problem... on page 8, or with the Lockout code, refer to Locking codes on page 4. Lockout message. efer to In case of Problem... on page 8 for more information. DH urner Delay CH Setpoint eached DH Setpoint eached The burner will not fire until the call blocking time has elapsed. The burner is not fired because the supply/system water temperature exceeds the setpoint. The ctral heating circulator continues to operate and the burner will fire again once the supply/system water temperature drops below the setpoint. The burner is not fired because the supply/system water temperature exceeds the setpoint. The domestic circulator continues to operate and the burner will fire again once the supply/system water temperature drops below the setpoint. Low ater ater level has fall below an acceptable operating level. Increase pressure to normal range. ody text. The first stce describes the lockout, the second stce gives a possible cure, and the third tells how to reset the lockout. CH Post Pump DH Post Pump Freeze Protection The ctral heating circulator is running to remove heat from the Prestige at the completion of a call. The domestic hot water circulator is running to remove heat from the Prestige at the completion of a call. The burner is fired because the freeze protection feature has be activated. Freeze protection will d once the supply/system water temperature is raised to6 C. If problem persists, call for service oiler Protection The burner firing rate is being reduced because of an excessive differce betwe the boiler supply and return temperatures. The firing rate will begin increasing once the temperature differce is less than 5 C. E7 Lockout Description The lockout which currtly has the Prestige shut down is displayed Lockout referce code. efer to In case of Problem... on page 8 for more information. PTIGE Solo : A F 7

8 USE S GUI HAT TO CHECK ON A EGULA ASIS Esstial recommdations for the correct operation of the appliance AC recommds to check the system at least every 6 months as follows: Check that the system water pressure is at least bar wh cold. If the pressure drops below 0.7 bar, the built-in pressure ssor blocks the appliance until the pressure exceeds. bar. If it is required to top up the system to maintain the minimum recommded water pressure, always turn the appliance off and only add small amounts of water at a time. If a large amount of cold water is added in a hot boiler, the boiler can be damaged definitively. If the system needs to be refilled repeatedly with water, please contact your installer. Check that there is no water on the floor under the boiler. If there is, please call your installer. If a condsate neutralisation system is installed, check it and have it cleaned regularly. Check regularly that there is no error message (lockout) on the scre. A typical lockout scre is explained on the previous page. efer also to the Troubleshooting table below or call your installer as required. IN CASE OF POLEM... Check the list of faults and corresponding codes below to get the solution(s). If no solution is provided here, please contact your installer who will determine the correct solution by referring to Locking codes on page 4. OILE SETUP GUI The main parameters of the Prestige boilers can be set up using the EZ (easy) setup function of the AC- Max controller. The EZ setup function allows the user/installer to quickly setup the appliance for immediate operation according to the system configuration*. Geral remarks To navigate on the scre, use the UP, DON, LEFT and IGHT keys, th the OK key to validate a selection. A selection is marked by a black background under the selected icon/text. To increase/decrease values, use the UP and DON keys or the LEFT and IGHT keys according to the situation. CH P 84 C 6 C Target = 85 C oiler Protection DH P4 EZ Setup Fault code - Problem Possible Cause(s) Solution The appliance does not turn on wh pressing the ON/OFF Master switch No power supply Check the power supply and that the appliance power plug is connected to the network. Heating EZ Setup E 0 Failed ignition The burner failed to light after 5 ignition attempts Check gas supply to the boiler. E eset limit reached esets are limited to 5 every 5 minutes Turn unit OFF and ON to resume normal operation. E 4 Low voltage Line voltage has fall below an acceptable operating level The boiler will automatically reset once line voltage returns to normal. DH EZ Setup EZ Setup eset Display EZ Setup E 7 Low ater ater pressure has fall below an acceptable operating level (0.7 bar) efill the system to reach a normal range pressure. The boiler will automatically reset once water pressure returns to normal. E 94 Internal Display Fault Display memory error Turn appliance off and on to resume normal operation. * In case of complex systems, the setup must be performed by an approved installer using the Installer s Handbook or the ACMax System Control manual, according to the software build (refer to page for more information). 8 PTIGE Solo : A F

9 USE S GUI Heating Easy setup (no outdoor ssor connected) EZ Setup To navigate on the scre, use the UP, DON, LEFT and IGHT keys, OK Use the OK key to validate a selection. To increase/decrease values, use the UP and DON keys, or LEFT and IGHT, according to the situation Heating EZ Setup Select CH Demand Thermostat & Setpoint Constant & Setpoint 0-0 Modulation Signal Select CH Demand prompts the installer to select how a CH Demand is gerated. There are three Select CH Demand options, among which the installer must make a selection. Thermostat & Setpoint - This option is only displayed wh no outdoor temperature ssor is connected. A ctral heating call from a thermostat or zone panel will able the Prestige and the setpoint will be fixed for ctral heating calls. h Thermostat & Setpoint is selected, the CH Setpoint scre appears. Constant & Setpoint - The Prestige will maintain setpoint without an external CH call from a thermostat or zone panel. The setpoint will be fixed for CH calls. h Constant & Setpoint is selected, the CH Setpoint scre appears. Select CH Demand Thermostat & Setpoint Constant & Setpoint 0-0 Modulation Signal CH Setpoint 8 C 0 C 87 C CH Setpoint 60 C 0 C 87 C EZ Setup Complete Heating EZ setup is complete. Additional changes can be made in the Installer Mu if required. Press OK to return to EZ Setup Mu CH Setpoint prompts to ter the fixed setpoint for a CH heating call wh a Setpoint option is chos in Select CH Demand. Press on LEFT or IGHT button to adjust the required temperature setpoint th press OK to store the setting. The CH Setpoint scre appears. CH Setpoint prompts to ter the fixed setpoint for a CH heating call wh a Setpoint option is chos in Select CH Demand. Press on LEFT or IGHT button to adjust the required temperature setpoint th press OK to store the setting and complete the Heating setting. CH Default: 8 C. CH Default: 60 C Select CH Demand Thermostat & Setpoint Constant & Setpoint 0-0 Modulation Signal EZ Setup Complete Heating EZ setup is complete. Additional changes can be made in the Installer Mu if required. 0-0 Modulation Signal - This option allows the Prestige firing rate to be controlled by an external control system. efer to the Installer s Handbook, olume O the ACMax System Control manual for more information (see page for details). Press OK to return to EZ Setup Mu PTIGE Solo : A F 9

10 USE S GUI Heating Easy Setup (outdoor ssor connected) EZ Setup Heating EZ Setup Select CH Demand Thermostat & Outd. Curve Constant & Outdoor Curve Constant & Setpoint 0-0 Modulation Signal Select CH Demand prompts the installer to select how a CH Demand is gerated. There are several Select CH Demand options, among which the installer must make a selection. Thermostat & Outd. Curve This option is only displayed wh the outdoor temperature ssor is connected. A ctral heating call from a thermostat or zone panel will able the boiler and the setpoint will vary with the outdoor temperature for ctral heating calls.. Constant & Outdoor Curve - This option is only displayed wh the outdoor temperature ssor is connected. The Prestige will maintain the setpoint without an external call from a thermostat or zone panel. The setpoint will vary with the outdoor temperature for ctral heating calls. Select CH Demand Thermostat & Outd. Curve Constant & Outdoor Curve Constant & Setpoint 0-0 Modulation Signal 8 C 7 C Select CH Outd. Curve MAX 8 C - C Currt Settings Select CH Outd. Curve prompts to select an outdoor curve for a CH heating call wh an Outdoor eset option is chos in Select CH Demand. Outdoor curve presets are available to cover most applications. The outdoor curve can also be adjusted to any desired settings in the Installer Mu (refer to Installer s Handbook/System Control Manual, see page ). Press on UP or DON button to select the outdoor reset curve appropriate for the type of heating system, th press OK to store the setting. Default: Systems with a temperature betwe 7 C and 8 C. 60 C 7 C Select CH Outd. Curve 8 C - C Currt Settings Select CH Outd. Curve prompts to select an outdoor curve for a CH heating call wh an Outdoor eset option is chos in Select CH Demand. Outdoor curve presets are available to cover most applications. The outdoor curve can also be adjusted to any desired settings in the Installer Mu (refer to Installer s Handbook/System Control Manual, see page ). Press on UP or DON button to select the outdoor reset curve appropriate for the type of heating system, th press OK to store the setting. Default: Systems with a temperature betwe 7 C and 60 C arm eather Shutdown Off Off 5 C EZ Setup Complete Heating EZ setup is complete. Additional changes can be made in the Installer Mu if required. Press OK to return to EZ Setup Mu arm eather Shutdown allows to ter an optional outdoor temperature at which to disable the ctral heating function. The Prestige will continue to respond to a domestic hot water call or a 0-0 Modulation Signal wh the outdoor temperature exceeds the arm eather Shutdown Temperature setting. Press the LEFT or IGHT buttons to adjust the arm eather Shutdown Temperature th press the OK button to store the setting and complete the Heating setting. The arm eather Shutdown icon ( ) is displayed on the home scre wh the outdoor temperature reaches the arm eather Shutdown preset temperature. Default: OFF. 0 PTIGE Solo : A F

11 USE S GUI EZ Setup Heating EZ Setup Select CH Demand CH Setpoint CH Setpoint arm eather Shutdown EZ Setup Complete Thermostat & Outd. Curve Constant & Outdoor Curve Constant & Setpoint 0-0 Modulation Signal 8 C 0 C 87 C 60 C 0 C 87 C Off Off 5 C Heating EZ setup is complete. Additional changes can be made in the Installer Mu if required. efer to page 9 for scre descriptions. Press OK to return to EZ Setup Mu Select CH Demand EZ Setup Complete Thermostat & Outd. Curve Constant & Outdoor Curve Constant & Setpoint 0-0 Modulation Signal Heating EZ setup is complete. Additional changes can be made in the Installer Mu if required. efer to page 9 for scre descriptions. Press OK to return to EZ Setup Mu PTIGE Solo : A F

12 USE S GUI DH Setup EZ Setup DH EZ Setup Select DH Demand Thermostat Ssor Select DH Demand prompts the installer to select how a DH Demand is gerated. There are two Select DH Demand options, among which the installer must make a selection. h Thermostat is selected in Select DH Demand, a domestic hot water call from an aquastat or dry contact switch will able the Prestige with a fixed setpoint for a domestic hot water call.. h Ssor is selected in Select DH Demand, it requires the use of an optional Indirect ater Heater Ssor. The Prestige monitors the DH storage temperature and gerates a DH call whever the temperature drops below the DH storage setpoint by C. Default : Thermostat Select DH Demand Thermostat Ssor DH oiler Setpoint 75 C 5 C 87 C DH oiler Setpoint prompts to ter the fixed boiler setpoint temperature during a hot water call wh the Thermostat option is selected. Press on LEFT or IGHT button to adjust the required temperature setpoint th press OK to store the setting. Default: 75 C. DH Setpoint DH Storage Setpoint prompts to ter the DH storage setpoint temperature. 60 C Press on LEFT or IGHT button to adjust the required temperature setpoint th press OK to store the setting. 0 C 75 C Default: 60 C. The DH Storage Setpoint will automatically be set 5 C higher than the DH Setpoint setting DH Priority Timeout Off Off 0 min. EZ Setup Complete DH EZ setup is complete. Additional changes can be made in the Installer Mu if required. Press OK to return to EZ Setup Mu DH Priority Timeout prompts to ter an optional time limit that a domestic hot water call has priority over ctral heating call. Press on LEFT or IGHT button to adjust the required timeout value, if required, th press OK to store the setting and complete the DH setting. Default: Off PTIGE Solo : A F

13 USE S GUI Starting from the Home scre : Easy Setup eset EZ Setup 84 C CH 6 C DH EZ Setup eset EZ Setup eset Press OK to restore factory settings, any other button to keep currt settings. EZ Setup eset allows to reset all EZ setup settings back to the original factory defaults. Follow the on-scre instructions to reset all EZ setup settings. P P4 Target = 85 C oiler Protection EZ Setup Display Easy Setup EZ Setup Display EZ Setup English Français Nederlands Español Italiano Deutsch Display EZ Setup allows to select the interface language (Nine differt languages: English, Frch, Dutch, Spanish, Italian, German, Czech, Polish and ussian). Press on UP or DON button to select the required language th press OK to store the setting. CH / DH Operation oiler Information Select Language Fahrheit Celsius Select Unit Display EZ Setup allows to select the interface temperature unit. Press on UP or DON button to select the required unit th press OK to store the setting. Selecting this icon and validating the selection with the OK key allows to access directly to the language selection page (see on the left) PTIGE Solo : A F

14 USE S GUI CH/DH Operation CH / DH Operation Heating abled DH abled CH/DH Operation provides a simple way to able/disable either the CH or the DH function of the Prestige. Press on LEFT or IGHT button to select the object (CH or DH icon), th press OK to toggle betwe the abled/disabled status. The status of the circuit is displayed at the top of the scre. Using the arrow keys, select the HOME or ETUN icon at the bottom of the scre to go back either to the home page or to the previous scre respectively. Default: oiler Information oiler Information oiler Information abc de f bbb b abc de f bb abc de f bbb b abc de f bbb b abc de f bb abc de f bbb b oiler Information oiler Status Standby Heating Call No DH Call No oiler Firing ate -- Ionization currt μa oiler Setpoint -- oiler Information scre provides real time operating information of the Prestige. Each line contains an information item followed by its currt value. Six lines are displayed on the scre at one time. Press on UP or DON button to scroll through the items. For more information, refer to the Installer s Handbook of the Prestige boilers. Lockout History abc de f bbb b abc de f bb abc de f bbb b abc de f bbb b abc de f bb abc de f bbb b Lockout History. lower speed 5h ago. DH Ssor Op h ago. Ssor Drift 5 h ago 4. No error 7 h ago 5. No error 7 h ago 6. No error 7 h ago Lockout Details lower speed oiler Status -- Heating Call -- DH Call -- oiler Firing ate 44% Ionization currt 44μA Lockout History records the last eight lockouts. Six lines are displayed on the Lockout History scre at one time. Each line contains a lockout description followed by how long ago the lockout occurred. Press on UP or DON button to scroll through the items and on OK to select any of them and get more details through the Lockout Details scre. For more information, refer to the Installer s Handbook of the Prestige boilers. 4 PTIGE Solo : A F

15 APIANCE SCIPTION MOLS - PTIGE SOLO The Prestige is a wall-hung condsing boiler meeting the requiremts of currt H-Top standards in elgium. The boiler is certified compliant with EC standards as a connected appliance: C(x) - C(x) - C4(x) - C5(x) - C6(x) - C8(x) - C9(x), but it can also be connected as an op appliance in category or as an appliance of category P, which can operate with a positive pressure. The boiler features a built-in frost protection mechanism: as soon as the flow temperature [NTC probe] drops below 7 C, the ctral heating pumps are activated. As soon as the flow temperature is at 5 C, the burner starts up until the flow temperature rises above 5 C. The pumps continue to run for around 0 minutes. The function can be abled or disabled through the installer mu. h the frost protection is disabled, only the pumps operate. An anti-freeze function is also available if an outdoor temperature ssor is connected, the pumps are activated wh the outside temperature drops below the threshold defined through the Freeze protection function in the installer mu. In order to able the Prestige boiler to protect the whole system against freezing, all the valves of the radiators and the convectors should be completely op.. Conctric chimney connection 00 /50mm with measuring elemt. Chimney tube. Modulating Air/gas premix burner 4. Gas pressure switch 5. Air inlet 6. Condsate recovery dish 7. Heating return 8. Safety valve 9. Control panel with display and pressure gauge 6 0. Pressure ssor. Electrical panel.. Stainless steel heat exchanger. Heating supply 4. Auto air vt 5. Flame sight glass 6. Insulated casing 7. Gas valve Prestige Solo 8 0 Prestige 00-0 Solo 4 PTIGE Solo : A F 5

16 CH P 84 C 6 C Target = 85 C oiler Protection DH P4 84 C CH DH 6 C P P4 Target = 85 C oiler Protection TECHNICAL CHAACTEISTICS DIMSIONS 9 mm 50 mm 00 mm Prestige Solo 78 mm 440 mm Prestige 00-0 Solo 4 mm 50 mm 600 mm 00 mm mm 04 mm 96 mm 086 mm 998 mm 65 mm 77 mm 6 mm 47 mm 45 mm 50 mm 48 mm 7 mm 88 mm 57 mm PTIGE SOLO 87 mm 78 mm 64 mm 97 mm 55 mm 6 mm 0 mm 00 mm 7mm 40 mm [M] 5/4 5/4 5/4 / / [M] /4 /4 /4 Min. of flue pipe mm Drained weight Kg PTIGE Solo : A F

17 TECHNICAL CHAACTEISTICS CLEAANCE ALL MOUNTING - DIMSIONS 406 mm 406 mm Min. 5 mm Min. 00 mm Min. 5 mm 888 mm 960 mm Prestige Solo Prestige 00-0 Solo 5, mm 48,4 mm Min. 0 mm 0,6 mm 0,6 mm 48,4 mm 5, mm For boiler mounting on the wall, refer to "oiler Installation - all Mounting" on page 7. PTIGE Solo : A F 7

18 TECHNICAL CHAACTEISTICS COMUSTION CHAACTEISTICS Input (PCI) Output at 00% Efficicy at 00% PTIGE SOLO * 0* G0/G5 G G0/G5 G G0/G5 G G0/G5 G G0/G5 G max k min k (80/60 C) k (50/0 C) k (80/60 C) % (50/0 C) % Efficicy at 0% load (677) % NOx (Class 5) eighted mg/kh CO Max. output mg/kh CO (without front panel) CO (closed front panel) Max gas flow rate G0/G5 Max. gas flow rate G Temp. of flue gases Mass flow rate** of flue gases Max. output %CO Min. output %CO Max. output %CO Min. output %CO G0 (0 mbar) m³/h _ G5 (5 mbar) m³/h /7/50 mbar Kg/h /7/50 mbar m/h Average C Max. C Min. C Nominal kg/h at min output kg/h * To operate a Prestige 00 or 0 Solo with G5 gas, it is recommded to remove the factory-installed orifice in order to reach the normal performance values. efer to "Conversion to Propane and G5 Natural Gas" on page for the correct orifice removal procedure. ** Mass flow rate values were calculated for G0 and G with an air factor of.. 8 PTIGE Solo : A F

19 TECHNICAL CHAACTEISTICS GAS CATEGOI Gas type G0 G5 G0 G5 G G0 G0 G 8-0 Pressure (mbar) Country code Category Gas type G0 G5 G0 G5 G G0 G0 G 8-0 Pressure (mbar) Country code Category AT II HP II H/P II HP II H/P I E(S)* II H+ E I E()** II HP I P II HP LT II H/P II H+ CH II H/P LU II E/P II H+ II L/P C II H/P II H+ NO II H/P II E/P CZ II HP II H+ PT II HP II H+ II E/P II ELL/P O II HP II H/P DK II H/P II E/P EE II H/P SE II H/P FI II HP II H/P SI II HP II H/P II ErP II E++ II H+ II HP G II HP II H+ SK II H/P II H+ G II HP II H+ T II H/P H II HP II H/P HU II H/P II HP IE II H+ * Prestige Solo ** Prestige 00-0 Solo PTIGE Solo : A F 9

20 TECHNICAL CHAACTEISTICS ELECTICAL CHAACTEISTICS PTIGE SOLO PTIGE SOLO Main Characteristics ated voltage ~ ated frequcy Hz Electrical consumption Class IP X4D X4D X4D Key. 0 power supply plug. Ground. ON/OFF master switch 4. Gas valve rectified 5. urner power supply 6. Terminal block for optional items : Alarm (E terminal) : CH circuit circulator pump (CH terminal) 0 AC OUTPUT! : DH circuit circulator pump (DH terminal) 7. urner PM plug 8. NTC5 flue gas temperature ssor 9. NTC return ssor 0. NTC supply ssor. Gas pressure switch. NTC - Low temperature circuit For low temp circuit operation, black wires from X, terminals & 6 must be routed to X0, terminals & 4.. High limit switch 4. Low water pressure ssor 5. PC (Display) 6. ACMax programmation plug 7. Cascade harness connection terminal 8. A & Modbus (option) 9. NTC DH ssor (option) 0. NTC4 outdoor temperature ssor (option). oom thermostat (option). 0-0 olt (option). Cascade temp. ssor (option) 4. oom thermostat (option) 5. Ignition and ionization cable 6. Connection for Interface Control Unit (option) 7. 5AT slow-blow fuse (x) for internal and optional circuits* * 5AT slow-blow fuse (x) for internal circuits and connection of CH, DH and Flame output + 5AT slow-blow fuse (x) for connection of Alarm, P and P4 (connector P4). spare 5AT slow-blow fuses are located on the back side of the electrical box, for fuse replacemt, if required. 0 PTIGE Solo : A F

21 r /Gr k k k k Or X00 4 X0 k r /Gr r r r X0 X X X X AC Max X X X5 6 X6 4 7 k Or k /Gr 4 F00 P4 P ON / OFF r /Gr r N L N L /Gr r N L 0 ~ 50Hz 5 /Gr /Gr /Gr /Gr /Gr /Gr K K Or /Gr /Gr TECHNICAL CHAACTEISTICS L N r /Gr r k NTC 5 8 NTC 9 NTC 0 Or k k k k k. lue k. lack r. rown G. Grey O. Orange. ed. iolet. hite /Gr. ellow/gre 4 /Gr X8 X7 X4 X6 4 us A us - Ground us NTC NTC AT Fuse 5AT Fuse 5AT Fuse 7 X olt - Input 0-0 olt - Ground Cascade ssor - Input Cascade ssor - Ground 4 X0 PTIGE Solo : A F

22 TECHNICAL CHAACTEISTICS ELECTICAL CHAACTEISTICS PTIGE 00-0 SOLO Key PTIGE SOLO Main Characteristics 00 0 ated voltage ~ 0 0 ated frequcy Hz Electrical consumption Class IP X4D X4D. 0 power supply plug. Ground. ON/OFF master switch 4. Gas valve 5. urner power supply 6. Terminal block for optional items : Alarm (E terminal) 0 AC OUTPUT! : CH circuit circulator pump (CH terminal) : DH circuit circulator pump (DH terminal) 7. urner PM plug 8. NTC5 flue gas temperature ssor 9. NTC return ssor 0. NTC supply ssor. Gas pressure switch. NTC - Low temperature circuit For low temp circuit operation, black wires from X, terminals & 6 must be routed to X0, terminals & 4.. High limit switch 4. Low water pressure ssor 5. PC (Display) 6. ACMax programmation plug 7. Cascade harness connection terminal 8. A & Modbus (option) 9. NTC DH ssor (option) 0. NTC4 outdoor temperature ssor (option). oom thermostat (option). 0-0 olt (option). Cascade temp. ssor (option) 4. oom thermostat (option) 5. Ignition and ionization cable 6. Connection for Interface Control Unit (option) 7. 5AT slow-blow fuse (x) for internal and optional circuits* * 5AT slow-blow fuse (x) for internal circuits and connection of CH, DH and Flame output + 5AT slow-blow fuse (x) for connection of Alarm, P and P4 (connector P4). spare 5AT slow-blow fuses are located on the back side of the electrical box, for fuse replacemt, if required. PTIGE Solo : A F

23 X k 4 X0 k Or k k k k k k K K k k k Or k L N L N r /Gr r r /Gr r r Or k /Gr F00 X0 X X9 P4 P X X AC Max X X X5 6 X6 4 ON / OFF r /Gr r N L N L /Gr r N L 0 ~ 50Hz /Gr /Gr /Gr /Gr /Gr /Gr Or /Gr /Gr TECHNICAL CHAACTEISTICS 0 L N r /Gr r /Gr r NTC 5 8 NTC 9 NTC 0. lue k. lack r. rown G. Grey O. Orange. ed. iolet. hite /Gr. ellow/gre 4 5AT Fuse 5AT Fuse 5AT Fuse 7 X8 X7 X4 X6 X us A us - Ground us NTC NTC olt - Input 0-0 olt - Ground Cascade ssor - Input Cascade ssor - Ground 4 X0 5 6 PTIGE Solo : A F

24 TECHNICAL CHAACTEISTICS HDAULIC CHAACTEISTICS MAXIMUM OPEATING CONDIONS PTIGE SOLO Main Characteristics Capacity (primary) L Max. operating pressure of primary circuit bar ater pressure drop (primary circuit) mbar (Δt = 0 K) Min. required flow rate L/h,800,00,00 4,00 5,00 Maximum Service Pressure * - Primary circuit :... 4 bar Maximum Operating Conditions - Maximum temperature (primary) :...87 C ater Quality See "ecommdations for the Prevtion of Corrosion and Scaling in Heating Systems" on the following page. HDAULIC PSUE DOP CUE OF THE OILE Prestige Solo - Pressure drop vs ater flow Pressure drop (mbar) Prestige 4 4 Prestige 50 4 Prestige 75 4 Prestige 00 4 Prestige 0 4 ater flow (l/h) * The hydraulics of the boiler have be tested according to -550, and the boiler is classified as a pressure class appliance, according to PTIGE Solo : A F

25 TECHNICAL CHAACTEISTICS ECOMMDATIONS FO THE PETION OF COOSION AND SCALING IN HEATING SSTEMS How oxyg and carbonates can affect the heating system Oxyg and dissolved gasses in the water of the primary circuit contribute to the oxidation and the corrosion of the system componts that are made of ordinary steel (radiators,...). The resulting sludge is th deposited in the boiler exchanger. The combination of carbonates and carbon dioxide in the water results in the formation of scale on the hot surfaces of the installation, including those of the boiler exchanger. These deposits in the heat exchanger reduce the water flow rate and thermally insulate the exchange surfaces, which is likely to damage them. Sources of oxyg and carbonates in the heating circuit The primary circuit is a closed circuit; the water it contains is therefore isolated from the mains water. h maintaining the system or filling up the circuit, water rewal results in the addition of oxyg and carbonates in the primary circuit. The larger the water volume in the system, the larger the addition. Hydraulic componts without an oxyg barrier (PE pipes and connections) admit oxyg into the system. Prevtion Principles. Clean the existing system before installing a new boiler - efore the system is filled, it must be cleaned in accordance with standard 46. Chemical cleaning agts can be used. - If the circuit is in bad condition, or the cleaning operation was not efficit, or the volume of water in the installation is substantial (e.g. cascade system), it is recommded to separate the boiler from the heating circuit using a plate-to-plate exchanger or equivalt. In that case, it is recommded to install a hydrocyclone or magnetic filter on the installation side.. Limit the fill frequcy - Limit fill operations. In order to check the quantity of water that has be added into the system, a water meter can be installed on the filling line of the primary circuit. - Automatic filling systems are not recommded. - If your installation requires frequt water refilling, make sure your system is free of water leaks. - Inhibitors may be used in accordance with standard Limit the presce of oxyg and sludge in the water - A deaerator (on the boiler flow line) combined with a dirt separator (upstream of the boiler) must be installed according to the manufacturer's instructions. - AC recommds using additives that keep the oxyg in solution in the water, such as Fernox ( and Stinel ( products. - The additives must be used in accordance with the instructions issued by the manufacturer of the water treatmt product. 4. Limit the carbonate conctration in the water - The fill water must be softed if its hardness is higher than 0 fh (, dh). - Check regularly the water hardness and ter the values in the service log. - ater hardness table : ater hardness fh dh mmolca(hco) / l ery soft Soft Fairly hard Hard ery hard > 4 >.5 > Control the water parameters - In addition to the oxyg and the water hardness, other parameters of the water must be checked. - Treat the water if the measured values are outside the range. Acidity 6,6 < ph < 8,5 Conductivity Chlorides Iron Copper < 400 μs/cm (at 5 C) < 5 mg/l < 0,5 mg/l < 0, mg/l PTIGE Solo : A F 5

26 INSTALLATION SAFET INSTCTIONS FO THE INSTALLATION PACKAGE CONTTS Geral remark The connections (electrical, flue pipe, hydraulic, gas/fuel) must be carried out in accordance with currt standards and regulations in force. Esstial recommdations for the correct operation of the appliance The boiler must be installed in a dry and protected area, with an ambit temperature comprised betwe 0 and 45 C. Install the appliance to sure easy access at all times. Make sure that the mains water used to fill the boiler has a minimum pressure of. bar. Make sure to install a pressure reducing valve set at 4.5 bar if the mains supply pressure is in excess of 6 bar. If works need to be performed (in the boiler room or close to the air vts), make sure to turn off the boiler to prevt dust from tering and accumulating in the boiler heating system. Esstial recommdations for safety Install the boiler on a base made of non-combustible materials. Do not store any corrosive products, paint, solvts, salts, chloride products and other detergt products near the appliance. Make sure that all air vts are unobstructed at all times. A condsation outlet connected to the sewer must be fitted close to the boiler to prevt the condsation products from the flue pipe from running into the boiler. Install a condsate neutralisation system if required by national and/or local regulations and have it cleaned regularly. The horizontal flue pipes must be installed with a slight slope of 5 cm per meter, so that the acid condsation water flows to a condsate recovery container and does not damage the heating body. Only use AC flue systems to connect this appliance to sure that the pipe and connection diameters all match. Esstial recommdations for the electrical safety Only an approved installer is authorized to carry out the electrical connections. Make sure that the appliance is connected to the earth. Install a -way switch and a fuse or circuit breaker of the recommded rating outside the appliance, so as to be able to shut power down wh servicing the appliance or before performing any operation on it. Isolate the external electrical supply of the appliance before performing any operation on the electrical circuit. This appliance is not intded for use by persons (including childr) with reduced physical, ssory or mtal capabilities, or lack of experice and knowledge, unless supervised or unless they have be giv instruction concerning the use of the appliance by a person responsible for their safety. The Prestige boilers are delivered assembled and packaged. At product reception and after removal of packaging, check the package contts and that the appliance is free of damages. Contts oiler Installation, Operation and Maintance Instructions Orifice for the natural gas to propane conversion + sticker all condsate trap to be installed all-mounting kit TOOLS EQUIED FO THE INSTALLATION GAS pressure (mbar) 6 PTIGE Solo : A F

27 INSTALLATION OILE INSTALLATION - ALL MOUNTING HEATING CONNECTION Esstial recommdations for the correct operation of the appliance The boiler must be mounted on a non-flammable surface. Noise may be amplified wh the appliance is mounted on a lightweight material wall. Using rubber dampers may reduce this effect. Make sure the appliance support bracket is level at installation. Install the appliance using the provided mounting bracket: efer to "all mounting - dimsions" on page 7 for the installation dimsions.. Drill two holes with a depth of 75 mm using a 0 mm drill bit, at the required height and following the spacing giv below.. Fast the wall mounting bracket using the supplied lag screws.. Attach the boiler to the wall mount. Typical connection - high temperature Description. Isolating valve. Heating pump (not required if built in the appliance). Filling valve 4. Check valve 5. Expansion vessel 6. Safety valve (built-in) 7. Drain valve 8. Automatic air vt (built-in) Cold water Hot water Typical connection - low temperature Description. Isolating valve. -way mixing valve. Heating pump (not required if built in the appliance) 4. Safety valve (built-in) 5. Filling valve 6. Check valve 7. Expansion vessel 8. Drain valve 9. Automatic air vt (built-in) Cold water Hot water The heating circuit must be designed so as to sure a continuous flow in the boiler; this flow may be obstructed if all the thermostatic valves are closed. In this case, install a bypass. For additional system configurations, refer to "Configuration and system set-up" on page and to the Installer s Handbook (or the ACMax System Control manual, depding on the boiler build, refer to page ). PTIGE Solo : A F 7

28 INSTALLATION FLUE PIPE CONNECTION TP It is mandatory to use AC flue systems to connect the appliance. P: : Connection to a combustion product exhaust system designed to operate with positive pressure. : Connection to an exhaust duct that discharges the combustion products outside the room where it is installed, with the combustion air being drawn directly from the boiler room. C(x) : Connection using pipes fitted with a horizontal terminal that simultaneously takes in combustion air for the burner and discharges combustion products outside through opings that are either conctric or close ough together to be subjected to similar wind conditions, i.e. opings shall fit inside a square of 50 cm for boilers up to 70 k and inside a square of 00 cm for boilers above 70 k. C(x) : Connection using pipes fitted with a vertical terminal that simultaneously takes in fresh air for the burner and discharges combustion products outside through opings that are either conctric or close ough together to be subjected to similar wind conditions, i.e. opings shall fit inside a square of 50 cm for boilers up to 70 k and inside a square of 00 cm for boilers above 70 k. C4(x) : Connection using two pipes to a collective duct system serving more than one appliance; this system of collective ducts features two pipes connected to a terminal unit that simultaneously takes in fresh air for the burner and discharges the combustion products outside through opings that are either conctric or close ough together to be subjected to similar wind conditions. C4(x) boilers are suitable for a connection to a natural draught chimney only. C C P C9 C4 C4 C4 C4 C C4 C4 C5 C5(x) : Connection to separate ducts for supplying combustion air and discharging combustion products; these ducts may d in zones with differt pressure levels, but are not allowed to be installed on opposite walls of the building. C6(x) : Type C boiler meant to be connected to a system for supplying combustion air and discharging combustion products, that is approved and sold separately (Prohibited in some countries (e.g. elgium) - refer to local regulations and standards in force). Terminals for the supply of combustion air and for the evacuation of combustion products are not allowed to be installed on opposite walls of the building. See also the following additional specifications: Maximum allowable draught is 00 Pa. Maximum allowable pressure differce betwe combustion air inlet and flue gas outlet (including wind pressures) is (including wind pressures) is 50 Pa (for P4/P50/P75) and 80 Pa (for P00/P0). Condsate flow is allowed into the appliance. Maximum allowable recirculation rate of 0% under wind conditions. C8(x) : Connection using a single or double duct system. The system is made of a normal exhaust flue duct that discharges the combustion products. The appliance is also connected through a second duct fitted with a terminal, that supplies the burner with fresh outdoor air. C9(x) : Connection using an individual system whose combustion product exhaust duct is installed in an exhaust duct that is integral with the building. The appliance, the exhaust duct and the terminal units are certified as an inseparable assembly. Minimum usable diameter for the vertical duct supplying the combustion air is 00 mm. The C9 configuration ables airtight operation in a pre-existing chimney. The combustion air crosses the space betwe the tubing and the pre-existing chimney. Make sure to clean the pre-existing chimney thoroughly prior to installation, especially if there is soot or tar residue. Make sure that there is a clearance area for the combustion air at least equivalt to the area that would have be provided by separate conctric ducts or air intake ducts. It is mandatory to vtilate the boiler room. The high or low air vt oping dimsions depd on the boiler power and the boiler room size. efer to the local regulations in force. 8 PTIGE Solo : A F

29 INSTALLATION CALCULATION OF THE FLUE PIPE LGTH Tables of equivalt lgth for the various connection accessories and connection types: The following tables are based on AC equipmt and cannot be applied as a rule. h connecting the flue pipes, make sure not to exceed the maximum lgth recommded for the product, otherwise the system pressure might decrease. The flue pipe dimsions can be calculated using the method shown on the right. Please refer to the tables on the right indicating the equivalt lgth in meters of straight pipes, applied to each of the connection componts. Th compare the calculation result to the recommded maximum flue pipe lgth for each type of Prestige model, as indicated below. Equivalt lgth for accessories Prestige Solo Conctric flue pipe Maximum lgth of flue pipes (in m) (terminals incl.) Conctric flue pipe Single wall connection Ø 60/00 Ø 80/5 P P Ø 80 Ø 00 Ø 80 Ø 00 P P P Ø 00/50 Ø 80 Ø elbow elbow Flex line Single wall connection Ø 80/5 m straight pipe Flex connection Ø 00/50 The equivalt lgth for pipes equipped with a measuring unit is equal to a meter straight pipe Example of calculation in the case of a conctric flue pipe : This figure shows an example of connection proposed by an installer for a Prestige 50 Solo with a 00/50 conctric flue connection. L The assembly is comprised of: x 90 elbows + 6 meters of straight pipes + x 45 elbows. L Method : 0 00 m a) Calculate the corresponding lgth in meters of pipes for the flue pipe assembly: L L ( x.7) + (6 x ) + ( x.40) =.7 m Conctric connection 000 mm The flue pipe lgth is within the recommded range. C C b) Compare the resulting value with the recommded lgth value (5 m). 000 mm L L m C 000 mm The installer can check that the connection complies with the recommded value using the method below. C C L = equivalt lgth in meters of straight flue pipes ( m straight pipe). Parallel connection L PTIGE Solo : A F 9

30 INSTALLATION EMOAL AND INSTALLATION OF THE ONT AND TOP PANELS ELECTICAL CONNECTION Set-up conditions External power supply isolated emoval Procedure elease the screw () located at the bottom of the front panel. etain for reinstallation.. Pull slightly the panel bottom towards you, th lift the whole panel to disgage the two upper lugs from the boiler casing mounting slots. Top panel (Prestige 00-0 Solo only): To remove the top panel, the front panel must be removed.. elease four screws (). etain for reinstallation.. Lift the top panel to remove it from the boiler. X4 Installation procedure Top panel (Prestige 00-0 Solo only):. Put top panel in place and fast using four retained screws (). Front panel: To install the front panel, the top panel must be installed (Prestige 000 Solo only).. Hold the front panel at a slight angle to gage the upper lugs of the front panel in the boiler casing mounting slots.. Lower panel in the slots and push the bottom of the panel toward the boiler.. Install screw () retained at removal. Follow-on tasks None X 0 PTIGE Solo : A F 0-50 Hz NTC. Charging pump(s) Front panel:

31 INSTALLATION GAS CONNECTION Esstial recommdations for safety The gas connection must comply with all applicable local standards and regulations, and the circuit will be equipped with a gas pressure regulator as required. The gas burners are factory preset for use with natural gas [equivalt to G0]. The natural gas to propane conversion or the reverse is not authorized in certain countries such as elgium. efer to the table of gas categories in the technical characteristics of this manual. The CO, gas flow rate, air flow rate and air/gas supply parameters are factorypreset and may not be modified in elgium, except for type I E() boilers. Do not change the OFFSET (A) setting of the gas valve: it is factory-preset and sealed. A Prestige Solo Prestige 00-0 Solo A CONESION TO POPANE AND G5 NATUAL GAS Geral remarks According to the indication on the type plate, the boiler is factory preset to operate with natural gas (G0/G5). Converting the boiler to propane is done through the addition/ replacemt of an orifice and adjustmts. The conversion is prohibited in elgium. Set-up conditions External power supply isolated Gas supply closed Front and top panels of the boiler op, refer to emoval and Installation of the Front and Top Panels on page 0 Procedure of orifice addition Prestige Solo. Disconnect the plug from the gas valve ().. Disconnect the air inlet.. Disconnect the gas pipe connection () by releasing the union. 4. emove the gas valve/vturi assembly by releasing two screws (5). etain the screws for reinstallation. 5. emove the gas valve from the vturi by releasing screws (6). etain the screws for reinstallation. 6. Install the orifice () in the cter of the O-ring (4). Make sure to position the O-ring correctly. 7. einstall the gas valve () on the vturi using three screws (6) and torque the screws (6) i.a.w. Torque alues on page einstall the gas valve/vturi assembly () on the fan assembly using screws (5) and torque the screws i.a.w. Torque alues on page 4. Esstial recommdations for the correct operation of the appliance efer to the technical characteristics of this manual or to the burner documtation to know the connection diameters. leed the gas duct and check thoroughly if all the boiler tubes, both internal and external, are tight. Check that the gas type and pressure from the distribution network are compatible with the appliance settings. efer to the table containing all relevant data in the section "Technical characteristics". Check the boiler electrical connection, the boiler room air vt system, the tightness of flue gas outlet pipes and of the burner chamber plate. Control the gas pressure and consumption at appliance start up. Check the boiler CO adjustmt (refer to the adjustmt procedure and the technical data). Make sure to remove the P00/P0 orifice wh operating the boiler with G5 gas, in order to reach the normal performance values Prestige Solo PTIGE Solo : A F

32 INSTALLATION Prestige 00-0 Solo. Disconnect the plugs and the grounding cable from the gas valve ().. Disconnect the air inlet. Disconnect the gas pipe connection by releasing 4 screws (). etain for reinstallation. 4. emove the gas valve assembly () by releasing the upper gas connection (7). 5. emove the adaptation piece (5) by releasing four screws (6). etain the screws for reinstallation. 6. emove the natural gas orifice and install, as necessary, the propane orifice (4) in the cter of the O-ring (). Make sure to position the O-ring correctly. ALL CONNSATE TAP INSTALLATION 7. einstall the adaptation piece (5) on the gas valve assembly by torquing four screws (6) i.a.w. Torque alues on page einstall the gas valve assembly () by tighting the upper gas connection (7). Follow-on tasks Stick the yellow sticker «Propane» (67G05) on the gas valve, as required. econnect gas pipe connection. Torque i.a.w. Torque alues on page 4 econnect all disconnected plugs and grounding cable. estart the boiler. If required, change the appliance code through the Installer mu, refer to the Installer s handbook Carry out the CO adjustmt, (refer to Checking and Adjusting the urner on page 7). eseal the offset and the throttle screw, as required oiler Natural gas (G0) orifice dia. (mm) Natural gas (G5) orifice dia. (mm) Propane orifice dia. (mm) 4 Solo Solo Solo Solo Solo Metallic ring ubber seals Fit the condsate trap, making sure to install the items in the correct sequce and connect the hose to the drain using a connection that can be inspected. Fill the trap with clean water. Make sure to prevt any risk of the condsates freezing. Prestige 00-0 Solo PTIGE Solo : A F

33 CONFIGUATION AND SSTEM SET-UP SSTEM CONFIGUATIONS The Prestige Solo boilers can be setup in differt types of systems, either high or low temperature, or both, with or without Domestic Hot ater tank. They can also be configured in a Cascade system (using a Prestige ox or not - see on the right). It is up to the installer to determine the best solution for the results the user is expecting. One basic configuration is shown in this manual (see following pages), with the required accessories, required electrical connections and ACMAX setup using the EZ setup function. Additional configurations requiring more advanced setup are shown in the Installer s Handbook (available on The setup of those systems must be made exclusively by the installer using the installer code. For any other configuration that is not mtioned in either manuals, please contact your AC represtative. PTIGE OX The Prestige ox is a heating system for commercial buildings. This complete heating module houses several boilers (up to 4) and consists of a specifically-designed insulated cabinet that can be located outdoors. It is also protected against frost in cold weather conditions through the anti-frost features of the boiler(s), and the insulation of the tubes. The Prestige ox is comprised of a condsate neutralisation system, an expansion vessel, an electric box and safety devices among other things. Optional items can also be added in the cabinet. The front door(s) of the cabinet can be oped for easy access to the items located inside and for maintance purposes. The cabinet contains several Prestige boilers (from to 4), that are hydraulically and electrically connected to one another in a cascade configuration. Each boiler has however its own chimney connection. The system control is performed by the Master boiler in the cascade through the ACMax processor. For more information on the cascade function of the ACMax, refer to the Installer s Handbook, available on (ref ). CASCA Several Prestige Solo boilers can be setup in a cascade configuration that is controlled by the ACMAX oiler Control System. The boilers can operate together without the need for an external cascade controller. One Prestige will be selected as the Master and will be wired to accept all the low voltage control signals and all the system pumps. The other Prestige boilers will be designated as Slaves and will only have a communication cable connecting them to the other boilers in the Cascade System. The Cascade function allows up to four idtical Prestige boilers to operate together in a single heating system. Parallel Modulation fires as many boilers as possible to maximize system efficicy. The Auto rotation function rotates the lead boiler every time a call for heat is received wh a Thermostat option is chos in CH Demand or every 4 hours wh a Constant option is chos in CH Demand. For more information and system setup, refer to the Installer s Handbook manual (also available on www. acv.com). Prestige box models : Prestige ox LP (with plate-to-plate heat exchanger and connections on the left) Prestige ox P (with plate-to-plate heat exchanger and connections on the right) PTIGE Solo : A F

34 r r r r L L L X0 CONFIGUATION AND SSTEM SET-UP 4 5 k Or k k k k k ASIC CONFIGUATION - PTIGE SOLO: HIGH TEMPEATUE HEATING CICU H OPTIONAL DH TANK AND CONTOL OOM THEMOSTAT AND OPTIONAL OUTDOO SSO. K K EM SCIPTION QT ELECT. TEMINALS TO CONNECT TO** 4 r 5AT Fuse 5AT Fuse oom thermostat Outdoor temperature ssor, kω 5AT Fuse X8 6 X7 X4 X6 X5 X6 &4 us A us - Ground us NTC NTC olt - Input 0-0 olt - Ground Cascade ssor - Input X6 & Cascade ssor - Ground ACMax 0 7 circuit manifold : Max power : 70 k, ith built-in wall mounts L N /Gr /Gr X00 r 7 High temperature kit : k Includes: a circulator pump, two isolation valves, a check valve and two 4 k thermometers k NTC 5 8 NTC 9 NTC 0 X /Gr Or 4 k k k k 5 4 k 5 Or /Gr X r /Gr r /Gr r L N 0 LOCK DIAGAM The heating system (radiators) is controlled by an On/Off room thermostat. The domestic hot water tank is controlled by an intermediate NTC ssor (optional). The domestic hot water priority is always active. In this configuration, the boiler constantly adapts its operation to the outdoor temperature, if an outdoor temperature ssor is connected. ON / OFF Or /Gr /Gr 5 4 k r /Gr r /Gr /Gr /Gr /Gr /Gr /Gr /Gr r /Gr r r Or k /Gr 4 F00 X0 X X9 P4 P ON / OFF k F00 k /Gr P Or 4 P y-pass kit : To read the X flow rate more X easily. To be installed in the HT or LT circuit, as required NTC Ssor kω with dry well: Monitors the external AC domestic Max hot water tank. Lgth :. m. 5AT Fuse 5AT Fuse 5AT Fuse K K k /Gr r k k r X9 /Gr r Or 7 4 X r X X0 X00 to 8 X X * For more details on the required accessories, refer to the latest AC price list. ** For electrical detail, refer to wiring diagram in Electrical Characteristics Prestige Solo on page X8 6 4 X7 X4 X6 X5 X6 us A us - Ground us X4 & NTC NTC olt - Input 0-0 olt - Ground Cascade ssor - Input Cascade ssor - Ground The heating pump is triggered as soon as the room thermostat gerates a heat demand. N X0 /Gr r N L 7 X0 N L 5AT Fuse 5AT Fuse 5AT Fuse /Gr r N L 0 ~ 50Hz X k 5 k /Gr /Gr /Gr /Gr /Gr /Gr /Gr r 0 ~ 50 PTIGE Solo : A F N N AC Max X K K k k k Or Or k k k k 4 k X NTC 5 NTC NTC

35 CONFIGUATION AND SSTEM SET-UP SETTINGS FO THE ASIC CONFIGUATION, USING THE EZ SETUP OF THE USE INTEFACE To set the system up for the configuration described on previous page, access the EZ setup mu pages below, as indicated in oiler Setup Guide on page 8. CH setting, with no outdoor ssor installed Enabling the CH / DH circuit CH / DH Operation Heating abled DH abled Heating EZ Setup Select CH Demand Thermostat & Setpoint Constant & Setpoint 0-0 Modulation Signal This mu is available wh no optional outdoor temperature ssor is installed. efer to the mu information and steps in oiler Setup Guide on page 8. CH setting, with an outdoor ssor installed Heating EZ Setup Select CH Demand Thermostat & Outd. Curve Constant & Outdoor Curve Constant & Setpoint 0-0 Modulation Signal This mu is available wh an optional outdoor temperature ssor is installed. efer to the mu information and steps in oiler Setup Guide on page 8. DH settings, wh no optional water heater ssor is installed with the DH tank DH EZ Setup Select DH Demand Thermostat Ssor Select Thermostat wh no optional water heater ssor is installed. efer to the mu information and steps in oiler Setup Guide on page 8. DH setting, wh an optional water heater ssor is installed with the DH tank DH EZ Setup Select DH Demand Thermostat Ssor Select Ssor wh an optional water heater ssor is installed. efer to the mu information and steps in oiler Setup Guide on page 8. PTIGE Solo : A F 5

36 STATING UP SAFET INSTCTIONS FO STATING UP Geral remark In normal operation, the burner starts automatically as soon as the boiler temperature drops below the preset temperature. Esstial recommdations for safety The componts inside the control panel may only be accessed by an approved installer. Set the water temperature in accordance with usage and local plumbing codes. Make sure that the heating circuit filling valve is closed once the starting up process is complete. TOOLS EQUIED FO STATING UP FILLING THE HEATING CICU If the system is fitted with an external hot water tank, first put the DH circuit under pressure before pressurizing the heating (primary) circuit. efer to the hot water preparation tank manual for more information. Set-up conditions External power supply isolated DH circuit (if any) under pressure Filling procedure. Op boiler front panel (refer to applicable procedure in the manual).. Op the isolating valves ().. Make sure that the drain valve () is tightly closed. 4. Op the filling valve (). 5. Make sure the air vt (4) is op, as required. 6. Once the system is bled from air, bring the pressure to the static pressure betwe.5 bar and bar. 7. Close the filling valve () Follow-on tasks. Check there is no leak. Cold water GAS pressure (mbar) 4 Hot water CHECKS EFOE STATING UP Esstial recommdation for safety Check the tightness of the flue pipe connections. Esstial recommdation for the correct operation of the appliance Control the tightness of the hydraulic circuit connections. 6 PTIGE Solo : A F

37 STATING UP STATING UP THE OILE Set-up conditions All connections made Gas conversion carried out as required Condsate trap full of water Electrical power supply on Gas supply op Hydraulic circuit full of water Procedure. Check that there is no gas leak.. Push in the ON/OFF master switch ( ).. If a room thermostat is installed, possibly increase the temperature set-point to gerate a demand. 4. Check the gas pressure and allow the boiler to heat up for a few minutes 5. Check and adjust the burner according to local standards and regulations, refer to Checking and Adjusting the urner on page Set the ctral heating temperature to the required value using the control panel. efer to oiler Setup Guide on page 8 and to the Installer s Handbook (or the ACMax System Control manual, depding on the boiler build, refer to page.) 7. After 5 minutes of operation, bleed the heating circuit until all air is evacuated and restore a.5 bar pressure. 8. leed the ctral heating circuit once again and top it up with water to get the required pressure, if necessary. 9. Make sure that the ctral heating system is properly balanced and, if needed, adjust the valves to prevt certain circuits or radiators from getting a flow rate that is far above or below the set rate. Follow-on tasks. Check that there are no leaks.. Check that the flow rate in the appliance is sufficit as follows : Operate the boiler at maximum power Once the temperatures are stable, read out the supply and return temperatures Check that the differce betwe the supply and return temperature is equal or less than 0k. If the Delta T is higher than 0k, check the pump settings/specifications. CHECKING AND ADJUSTING THE UNE h the burner operates at full power, the CO rate must be within the limits mtioned in the technical characteristics, (see Combustion Characteristics on page 8). Set-up conditions Operating boiler Procedure. Check if the ACMAX parameters are set to meet the user's requiremts (refer to oiler Setup Guide on page 8), and change them if required.. Put the boiler to maximum power mode (efer to the Installer s Handbook (or the ACMax System Control manual, depding on the boiler build, refer to page )).. Using a pressure tester, check that the dynamic gas pressure at the gas valve is at least 8 mbar. 4. Allow the appliance to heat for a few minutes until it reaches at least 60 C. 5. Make sure that the front panel is closed. 6. Measure the burner combustion by placing the flue gas analyser probe into the measuremt unit port on the flue pipe and compare the CO and CO values displayed with those indicated in the combustion characteristics table. efer to Combustion Characteristics on page Op the front panel, refer to emoval and Installation of the Front and Top Panels on page Measure the CO. If the differce in CO Max power with and without front panel is > 0.4% (absolute), th check the flue system for recirculation. 9. If the CO value (front panel closed) differs by more than 0.% from the value mtioned in the Combustion Characteristics on page 8, carry out the adjustmt mtioned in the procedure below. 0. Th put the boiler to the minimum power mode (efer to the Installer s Handbook (or the ACMax System Control manual, depding on the boiler build, refer to page )). Allow the boiler to stabilize for a few minutes.. Measure the CO level. It must be equal to the value at full power, or lower than that value by 0.5% maximum. In case of significant deviation, please contact AC's maintance departmt. CO adjustmt procedure To adjust the CO rate, rotate the vturi screw () : to the left (counter-clockwise) to increase the CO rate. to the right (clockwise) to decrease the CO rate. Prestige Solo Prestige 00-0 Solo The CO adjustmt screw () of the Prestige 00-0 Solo is a worm screw, whose rotation in a direction causes the CO rate to cyclically increase to the maximum, th decrease to the minimum, th increase again, and so on. To adjust, monitor the value change on the analyzer to determine whether the rotation in the selected direction causes the CO value to increase or decrease Follow-on tasks None PTIGE Solo : A F 7

38 MAINTANCE SAFET INSTCTIONS FO THE OILE MAINTANCE PEIODIC OILE MAINTANCE TASKS Esstial recommdations for the electrical safety Turn off the boiler by pushing on the ON/OFF master switch. Isolate the external power supply of the appliance before performing any operation, unless it is required to take measuremts or perform system setup. Esstial recommdations for safety Tasks Periodic inspection End-user Frequcy year years Professional ater flowing out of the drain valve may be extremely hot and could cause severe scalding. Check the tightness of the flue pipe connections.. Make sure that the system water pressure is at least bar wh cold. Top up the system if necessary, adding small quantities of water at a time. In case of repeated fills, call your installer. X X Esstial recommdations for the correct operation of the appliance. Check that there is no water on the floor under the boiler. Call your installer if there is. X X It is recommded to have the boiler and the burner serviced at least once a year or every,500 hours. More frequt servicing may be required depding on boiler use. Please consult your installer for advice. The boiler and burner maintance will be carried out by a qualified gineer, and the defective parts may only be replaced by guine factory parts. Control the tightness of the hydraulic circuit connections. Make sure to replace the gaskets of the removed items before reinstalling them. Make sure to apply the correct torque value wh tighting componts. efer to "Torque alues" on page 4. TOOLS EQUIED FO MAINTANCE. Check that no error code is displayed on the control panel. Call your installer if necessary. 4. Check that all gas, hydraulic and electrical connections are correctly fasted and tight, refer to Torque alues on page Check the flue gas exhaust: correct fasting, correct installation, no leaks or clogging. 6. Check that there is no discoloured or cracked area on the burner chamber plate. 7. Check the combustion parameters (CO and CO), see Checking and Adjusting the urner on page 7. X X X X X X 8. Check visually the heating body: no evidce of corrosion, soot deposits or damages. Carry out all required cleaning tasks, repairs and replacemts that might be required. X 9. Check the electrode, see emoval, Check and Installation of the urner Electrode, page 9. X GAS pressure (mbar) 0. emove the burner and clean the exchanger, see emoval and Installation of the urner, page 40 and Cleaning the Exchanger on page 4. X OILE SHUT-DON FO MAINTANCE. Switch the boiler off using the ON/OFF master switch and isolate the external power supply.. Check that the condsate trap is not clogged. If it is, remove it, clean it, and reinstall it i.a.w. all condsate Trap Installation on page.. If a condsate neutralisation system is installed, check it and have it cleaned. X X X. Close the gas supply valve of the boiler. 8 PTIGE Solo : A F

39 MAINTANCE DAINING THE HEATING CICU OF THE OILE Esstial recommdations for safety If the system is fitted with an external hot water tank, isolate the DH circuit before draining the heating (primary) circuit. ater flowing out of the drain valve may be extremely hot and could cause severe scalding. Keep people away from the hot water discharge. Set-up conditions oiler switched off using the ON/OFF master switch DH circuit (if any) isolated External power supply isolated Gas supply closed Heating circuit draining procedure. Close the isolating valves ().. Connect the drain valve () to the sewer with a hose.. Op the drain valve () to empty the heating circuit of the boiler. 4. If possible, op the circuit air vt () to accelerate the draining process. 5. Close the drain valve () and the air vt () once the heating circuit of the boiler is empty. Cold water Hot water EMOAL, CHECK AND INSTALLATION OF THE UNE ELECTO Esstial recommdations for the correct operation of the appliance It is recommded to remove the electrode from the burner hood before removing the burner from the boiler. emove the electrode to control it in case of ignition problems. Set-up conditions oiler shut down External power supply isolated Gas supply closed Front and top panels op, as required, refer to emoval and Installation of the Front and Top Panels on page 0. emoval procedure. Disconnect the electrode grounding plug from the electrode.. Disconnect the electrode ignition cable from the electrical box.. emove two mounting screws () and retain them for reinstallation. 4. emove the electrode (). 5. Check the correct alignmt of the electrode ds and that the gap corresponds to the values indicated in the illustration below. Installation procedure. Install a new gasket ().. Install the electrode () using the two screws (), torque i.a.w. Torque alues on page 4.. econnect the grounding cable to the electrode. 4. econnect the ignition cable to the electrical box. Follow-on tasks None Min. mm Max. 4 mm PTIGE Solo : A F 9

40 MAINTANCE EMOAL AND INSTALLATION OF THE UNE Set-up conditions oiler shut down External power supply isolated Gas supply closed Front and top panels removed (refer to emoval and Installation of the Front and Top Panels on page 0), as required. Electrode removed (refer to emoval, Check and Installation of the urner Electrode on page 9). emoval procedure. Disconnect the plugs from the fan assembly (5) and from the gas valve (6).. Disconnect the air inlet (8).. elease the gas connection (7). 4. Disconnect the fan assembly (5) from the burner hood () by unscrewing the screw at the fan seal clamp (). Discard fan seal. 5. Using an op-d spanner, release the burner hood attaching nuts () and retain for reinstallation. 6. Lift the burner assembly with the burner hood insulation (0). For the Prestige Solo, rotate it slightly to get it out of the exchanger. Try not to damage the insulation block in the exchanger, nor the burner hood. 7. Check the insulation block condition and replace it if required. Check that there is no discoloured or cracked area on the burner hood. If there is, contact AC's maintance departmt. 8. emove and replace the seals and gaskets. 9. If required, clean the exchanger, see Cleaning the Exchanger on page 4. Installation procedure. einstall the burner hood insulation block (0) under the burner hood ().. einstall the burner assembly into the exchanger.. Install the retaining nuts () and fast them in a crosswise pattern at the required tighting torque (refer to Torque alues on page 4). 4. einstall the fan assembly (5), with the new fan seal (), on the burner hood () by torquing the screw on the fan seal clamp (4). efer to Torque alues on page econnect the gas connection (7). 6. econnect the air inlet (8). 7. Connect the plug(s) on the gas valve (6) and fan assembly (5). Follow-on tasks. Install the electrode on the burner assembly, refer to emoval, Check and Installation of the urner Electrode on page 9 Detail of burner componts. urner hood. Attaching nuts. Fan seal with check valve 4. Fan clamp with attachmt screw 5. Fan assembly 6. Gas valve / turi assembly 7. Gas connection 8. Air inlet 9. urner tube 0. urner hood insulation. Flame sight glass. Electrode assembly 40 PTIGE Solo : A F

41 MAINTANCE X5 X Prestige Solo Prestige 00-0 Solo PTIGE Solo : A F 4

42 MAINTANCE CLEANING THE EXCHANGE Set-up conditions oiler shut down External power supply isolated Gas supply closed urner removed i.a.w. procedure emoval and Installation of the urner on page 40. Front and top panels op, as required, refer to emoval and Installation of the Front and Top Panels on page 0. Procedure. rush and vacuum clean the chamber.. Pour some water in the chamber to flush away any foreign deposits that may be prest in the turbulators and flue pipes.. emove and clean the condsate trap. 4. einstall the condsate trap, refer to all condsate Trap Installation on page. Follow-on tasks. einstall the burner according to procedure emoval and Installation of the urner on page 40.. estart the boiler in accordance with procedure estarting after Maintance on page 4. TATING AFTE MAINTANCE Set-up conditions All removed componts reinstalled All connections made Power supply Gas supply op Hydraulic circuit(s) full of water Procedure. Make sure there is no gas leak at the gas connections.. Switch the appliance on using the ON/OFF master switch.. Set the appliance at maximum power and check the absce of gas leaks. 4. Check the gas pressure and CO adjustmt in accordance with Checking and Adjusting the urner on page 7. Follow-on tasks None h replacing a conds dish or taking it apart from the heat exchanger, the installer should check for leaks. In presce of leaks, a new gasket must be installed. TOQUE ALU Tighting torque (Nm) Description Min. Max. urner flange nuts 5 6 urner tube screws.5 Fan clamp screws 7 8 Gas valve screws.5 4 turi screws.5 4 Electrode screws.5 4 PTIGE Solo : A F

43 LOCKING COS Codes Description of the fault Solution for the fault E 0 E 0 Failed ignition: The burner failed to light after 5 ignition attempts. False flame: Flame detected prior to ignition. E 0 High oiler temp. : The boiler temperature exceeds 05 C E 05 E 07 E 08 E 09 E E lower speed: lower speed not correct or speed signal is not received by ACMax. High Flue temp.: Flue temperature exceeds high limit. Flame Circuit Error: Flame circuit test failed Gas valve circuit error: Gas valve circuit test failed. Internal Fault: EEPOM misconfiguration eset limit reached: esets are limited to 5 every 5 minutes.. Check gas supply to appliance.. Check Ignition cable connection in control box.. Check electrode for defects, and distance betwe the pins. 4. Check gas valve and electrical connections to gas valve.. Check good electrical ground connection to unit.. Check electrode for pollution and deposition of dirt. Correct condition which caused high temperature or limit to op.. Check water flow in the system (radiator valves).. Check Pump and pump electrical connections.. Check blower and wiring harness.. Under normal condition if actual fan speed is 000 rpm differt from set fan speed an error is displayed (after 60sec in running and after 0 sec. at startup).. Only exception wh actual fan speed > 000 rpm at max. PM.. Heat exchanger may require cleaning.. Appliance will automatically reset once flue temperature returns to normal range.. Turn appliance off.. Check and clean the electrode.. Check ignition and grounding cables are firmly connected.. Check the gas valve and wiring harness.. If the problem persists replace the ACMax circuit board.. Turn unit off and on to resume normal operation.. If the problem persists replace the ACMax circuit board.. Turn unit off and on to resume normal operation.. If the problem persists replace the ACMax circuit board. E 5 Ssor Drift: Supply or return ssor reading has drifted. Check supply and return temperature ssors and wiring harness. E 6 Supply Ssor Stuck: Supply ssor reading is not changing.. Check supply temperature ssor and wiring harness for shortcuts or other defects.. Check waterflow and the temperature balance in the system, because CH supply temperature does not change.. Check return temperature ssor and its position, check wiring harness for shortcuts or other defects.. Check waterflow and the temperature balance in the system, because CH return temperature does not change.. Failure may happ at low output capacity wh supplying from a big tank! E 7 eturn Ssor Stuck: eturn ssor reading is not changing. E 8 Ssor Failure: Supply or return ssor reading changed very rapidly. Check supply and return temperature ssors and wiring harness. E9 Flame Failure: Flame failure during start up phase Flame loss after start up of the appliance.. Check the flue system for blockage and check the adjustmt of the appliance (CO high 8.8 +/-0.%, CO low 8.6+/- 0.% measured with front casing op).. Also check the Ignition / Ionisation rod (distance to the burner / pollution) E Internal Control Fault: A / D conversion error. Turn unit off and on th press OK to resume normal operation. E 5 Internal Control Fault: CC check error. Turn unit off and on to resume normal operation. E 0 Supply Ssor Shorted: A short circuit has be detected in the appliance supply temperature ssor circuit. Check supply temperature ssor and wiring harness for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem, reset the appliance and resume normal operation. PTIGE Solo : A F 4

44 LOCKING COS Codes Description of the fault Solution for the fault E E E Supply Ssor Op: An op circuit has be detected in the appliance supply temperature ssor circuit DH Ssor Shorted: A short circuit has be detected in the DH temperature ssor circuit DH Ssor Op: An op circuit has be detected in the DH temperature ssor circuit. Check supply temperature ssor, connectors and wiring harness for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check DH temperature ssor and wiring harness for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check DH temperature ssor, connectors and wiring harness for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation. E 4 Low oltage: Line voltage has fall below an acceptable operating level. The appliance will automatically reset once line voltage returns to normal. E 7 Low ater: ater level has fall below 0.7 bar.. Increase pressure to normal range.. The appliance will automatically reset once water level returns to normal.. Check return temperature ssor and wiring harness for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem, reset the appliance and resume normal operation.. Check return temperature ssor, connectors and wiring harness for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem, reset the appliance and resume normal operation.. Check flue temperature ssor and wiring harness for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check flue temperature ssor, connectors and wiring harness for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check water pressure ssor, connectors and wiring harness.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check both the static and the dynamic gas pressures.. Correct condition which caused the pressure switch to op. Appliance will automatically reset once the pressure switch is closed.. Correct condition which caused limit to op.. Appliance will automatically reset once external limit closes E 4 E 44 E 45 E 46 E47 E 76 eturn Ssor Shorted: A short circuit has be detected in the appliance return temperature ssor circuit. eturn Ssor Op: An op circuit has be detected in the appliance return temperature ssor circuit. Flue Ssor Shorted: A short circuit has be detected in the appliance flue temperature ssor circuit Flue Ssor Op: An op circuit has be detected in the appliance flue temperature ssor circuit. ater pressure ssor error: ater pressure ssor is disconnected or brok Gas pressure switch op External Limit Op: An external automatic reset appliance limit has oped. E 77 High temperature mixing circuit Check if the mixing valve functions correctly. E 78 E 79 Mix circuit ssor shorted Mix-circuit ssor Op. Check Mix circuit temp. ssor and wiring harness for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check Mix circuit temp. ssor and wiring harness for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation. E 80 eturn > Supply: eturn temperature is higher than supply temperature. Confirm water flows in appliance return and out appliance supply. E 8 Ssor Drift: Supply and return temperatures are not equal.. Check water is flowing through appliance.. ait a few minutes for the water to equalise the temperature, the appliance will automatically reset once temperatures become equal.. If appliance doesn't reset, check the NTC's and check the wire harness, replace if necessary. 44 PTIGE Solo : A F

45 LOCKING COS Codes Description of the fault Solution for the fault E8 Delta T protection blocking - Delta T too high. erify flow in the system.. Check pump for blockage and obstructions, unblock it as required. eplace if neccessary. E8 Delta T protection Lock-out - Lock-out due to Delta T value.. erify flow in the system.. Check pump for blockage and obstructions, unblock it as required. eplace if neccessary. E 85 Pump operation: warning - Appliance pump is running out of limits. Pump is running out of its limits. Check pump for blockage and obstructions, replace if neccessary E 86 Pump hard fault: Pump Failure Pump Failure, check if pump PM-feedback wire is properly connected, replace pump wh neccessary E 87 External Limit Op: An external appliance limit has oped.. Correct condition which caused limit to op, th reset appliance.. The appliance needs to be reset once external limit closes. E88 Pump locking: Pump attempts to restart. Check pump for blockage and obstructions, unblock it as required. eplace if neccessary. E 89 E 90 E 9 E 9 E 9 Incorrect Setting: A parameter setting is outside the settings range. Firmware Mismatch: Control module and display firmware versions are incompatible. System Ssor Shorted: A short circuit has be detected in the system temperature ssor circuit System Ssor Op: An op circuit has be detected in the system temperature ssor circuit. Outdoor Ssor Shorted: A short circuit has be detected in the outdoor temperature ssor circuit.. eview CH & DH settings and correct as necessary.. The appliance will automatically reset once corrected. One or several componts are not compatible with the system. eplace mismatched compont(s).. Check system temperature ssor and wiring for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check system temperature ssor and wiring for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check outdoor temperature ssor and wiring for a short circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation. E 94 Internal Display Fault: Display memory error Turn unit off and on to resume normal operation. E 95 E 96 Supply Ssor Error: Supply ssor reading is invalid Outdoor Ssor Op: An op circuit has be detected in the outdoor temperature ssor circuit.. Check wiring betwe display and control module.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation.. Check outdoor temperature ssor and wiring for an op circuit.. If necessary replace the ssor, or the wire harness.. After fixing the problem reset the appliance and resume normal operation. E 97 Cascade Mismatch: Cascade configuration has changed.. un autodetection if change was inttional, or else check wiring betwe appliances.. Appliance will automatically reset once repaired. E 98 Cascade us Error: Communication with other appliances has be lost.. Check wiring betwe appliances.. Appliance will automatically reset once repaired. E 99 Controller us Error: Communication betwe appliance display and control module has be lost.. Check wiring betwe componts.. Appliance will automatically reset once repaired. PTIGE Solo : A F 45

46 SEICE LOG SEICE LOG Service date CO % Flue gas T Efficicy emarks Name Signature 46 PTIGE Solo : A F

47 CLAATION OF CONFOM ECOSIGN DATA oiler type and model Prestige 4 Solo 50 Solo 75 Solo 00 Solo Condsing boiler Low temp boiler Combination heater Useful heat output 0 Solo at 0% of rated heat output P k at rated output and high-temp regime P 4 k Useful efficicy at 0% of rated heat output η % at rated output and high-temp regime η 4 % Auxiliary electricity consumption At full load elmax At part load elmin In standby mode P S Standby heat loss P stby PTIGE Solo : A F 47

48 PODUCT FICHE Product Fiche: Prestige eferring to Commission Delegated egulation N 8/0 Model Medium temperature application Declared load profile for water heating Seasonal space heating ergy efficicy class Prestige 4 Solo Prestige 4 Excellce Prestige Solo Prestige Excellce Prestige 4 Solo Prestige 50 Solo Prestige 75 Solo Prestige 00 Solo Prestige 0 Solo condsation condsation condsation condsation condsation condsation condsation condsation condsation - XL - XL A A A A A A A A A ater heating efficicy class ated heat output (k) Annual ergy consumption for space heating (kh) Annual ergy consumption for water heating (kh) Seasonal space heating efficicy (%) ater heating efficicy (%) Sound power level indoors LA (d): Able to work only during offpeak hours: No No No No No No No No No AC International 05/0/07 A00 ev Oude ijverweg, 6 65 Dworp (elgium) 48 PTIGE Solo : A F