Crimping tools. Tools

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Baldwin Ferguson
6 years ago
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1 After strippin, appropriate contacts or wire end ferrules can be crimped to the cable end. Crimpin produces a reliable connection between conductor and contact, and has more or less completely replaced the solderin method. Crimpin describes the production of a uniform, non-detachable connection between conductor and connectin element. This should be achieved exclusively by the use of a hih-quality precision tool. The result is a safe, reliable connection in both electrical and mechanical terms. Weidmüller offers a wide product rane of mechanical crimpin tools. Interated positive blockins with disenain option uarantee optimum processin quality. Crimp connections produced with Weidmüller tools comply with international standards and reulations..22

Crimpin of wire end ferrules Optimum crimp of different cross-sections as an example Examples for the

conductor insulation must be pushed into the plastic collar.

Dependin on the cross-section, the conductor should protrude approx. 0 0.5 from the ferrule sleeve.

0 2 For cross-sections 6 50 2, the crimpin shape is approximately the same.

for a tool to function reliably with every combination of conductor and crimpin material.

their own, both conductor and crimpin material comply with the correspondin standard.

all the more difficult iven the lare number of articles on the market.

later on the tool, satisfy the same conditions.

alon the lateral edes and die impressions Splittin of the ferrules Asyetrical crimpin shape Extreme burrs

from the collar Sinle conductors squeezed off Plastic collar damaed by the crimpin jaw Conductor

2 Crimpin of wire end ferrules Optimum crimp of different cross-sections as an example Examples for the visual inspection of a crimp connection with manual and automatic crimpin tools by Weidmüller: The conductor insulation must be pushed into the plastic collar. The ferrule sleeve must be completely filled by the conductor. Dependin on the cross-section, the conductor should protrude approx from the ferrule sleeve. Cut-away view: Front view: For cross-sections , the crimpin shape is approximately the same. Faulty crimpin connections due to incorrect combination of cable and wire end ferrule It is not possible for a tool to function reliably with every combination of conductor and crimpin material. It is possible that the standard requirements for the crimped article can t be achieved, althouh taken on their own, both conductor and crimpin material comply with the correspondin standard. The individual production tolerances of conductor and crimpin material do not allow every conductor to be combined with every contact. The combination of conductors, crimpin material and crimpin tool must be coordinated: this procedure is all the more difficult iven the lare number of articles on the market. This means that the material must be defined and the crimpin result tested, ensurin that the test, and later on the tool, satisfy the same conditions. Sinle conductor squeezed off Sinle conductor pushed back Faults which can occur durin crimpin: Cracks alon the lateral edes and die impressions Splittin of the ferrules Asyetrical crimpin shape Extreme burrs formed alon the lateral edes Ferrule not filled by the conductor Sinle conductors pushed back protrudin from the collar Sinle conductors squeezed off Plastic collar damaed by the crimpin jaw Conductor insulation not pushed into the plastic collar Ferrule bent lonitudinally after crimpin Formation of cracks at the lateral edes. Lateral edes split open. Formation of cracks at the impressions of the crimpin jaw ote: The ferrule must not split open after it has been connected once in any Weidmüller terminal correspondin to the conductor cross-section (with a torque accordin to IEC ) Asyetrical crimpin shape Burr formation on one side Asyetrical crimpin shape Burr formation on one side.23

Stripax plus 2,5 Cuttin Strippin Carry wire end ferrules automatically Crimpin Conductor entry sideways Wire end ferrules acoordin to DI 46228 T.

3 Stripax plus 2,5 Cuttin Strippin Carry wire end ferrules automatically Crimpin Conductor entry sideways Wire end ferrules acoordin to DI T.4 Positive blockin uarantees ood quality of crimpin Efficient operation: Only one sinle tool for cable-processin Sinificant savin of time Ferrules strip with 50 pieces only must be used. The use of ferrules on reels may cause a fault. Cuttin, strippin and crimpin tool for linked wire end ferrules with (~AWG ) from Weidmüller Easy handlin of wire end ferrules: - Insert of linked wire end ferrules into tool - Feedin automatically Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Plu width Stripax plus 2,5 linked wire end ferrule strips Lenth Weiht Orderin data Stripax plus 2, Spare knife (Order o.: ) and orderin data for linked wire end ferrules see accessories Delivery times see pae X.2

Ratchet for precise crimpin Ratchet release option in case of incorrect operation PZ 1,5 PZ 6 hex of 0,25...1,5 2 with and without plastic collar accordin to DI 46228 T 1 and 4 (~ AWG 24.

4 Ratchet for precise crimpin Ratchet release option in case of incorrect operation PZ 1,5 PZ 6 hex of 0,25...1,5 2 with and without plastic collar accordin to DI T 1 and 4 (~ AWG and twinwire end ferrules of 0,5...1,0 2 Crimp complies with Euro-orm E Only one die for the whole cross-section Wire end ferrule insertion from the front of acc. to DI part 1 and 4 (~AWG ) and twin wire end ferrules of Only one die for the whole cross-section Wire end ferrule insertion from the side Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Plu width PZ 1, PZ 6 hex Lenth Weiht Orderin data PZ 1, PZ 6 hex and orderin data for wire end ferrules see pae and orderin data for wire end ferrules see pae Delivery times see pae X.2.25

5 Positive blockin uarantees ood-quality crimpin. Release option in case of incorrect operation Wire end ferrule insertion from the side PZ 4 PZ 6/5 (acc. to DI part 1 and 4) with and without plastic collar of (~ AWG ) and twin wire end ferrules of Only one crimpin station for the whole crosssection (accordin to DI T. 1 and 4) with and without plastic collar of (~ AWG ) and twin wire end ferrules of Crimp accordin to Euro-orm E Five crimpin stations correspondin to the conductor cross-section Approval accordin to VG (military desination VG T 14 B 002) Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Crimpin rane 4 (with multiple crimpin positions) 2 Crimpin rane 5 (with multiple crimpin positions) 2 PZ PZ 6/ Lenth Weiht Orderin data PZ PZ 6/ and orderin data for wire end ferrules see pae and orderin data for wire end ferrules see pae Delivery times see pae X.2

Positive blockin uarantees ood-quality crimpin Release option in case of incorrect operation PZ 3 PZ 6roto of 0,5...6 2 with and without plastic collar accordin to DI 46228 T 1 and 4 (~ AWG 20.

6 Positive blockin uarantees ood-quality crimpin Release option in case of incorrect operation PZ 3 PZ 6roto of 0, with and without plastic collar accordin to DI T 1 and 4 (~ AWG ) and twin-wire end ferrules of 0, Only one die for the whole cross-section Wire end ferrule insertion from the front of 0, with and without plastic collar accordin to DI T 1 and 4 (~ AWG ) and twin-wire end ferrules of 0, Only one die for the whole cross-section Pivoted die for wire end ferrule-insertion Wire end ferrule insertion from the front or from the side Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Plu width PZ PZ 6 roto Lenth Weiht Order data PZ PZ 6 roto and orderin data for wire end ferrules see and orderin data for wire end ferrules see pae accessories Delivery times see pae X.2.27

Positive blockin uarantees ood-quality crimpin Release option in case of incorrect operation Wire end ferrule insertion from the side PZ 16 PZ ZH16 (acc.

7 Positive blockin uarantees ood-quality crimpin Release option in case of incorrect operation Wire end ferrule insertion from the side PZ 16 PZ ZH16 (acc. to DI part 1 and 4) with and without plastic collar from (~ AWG ) Three crimpin stations correspondin to the conductor cross-sections Crimp accordin to Euro-orm E Approval accordin to VG (military desination VG T 14 B 002) Crimpin tool for twin wire end ferrules (acc. to DI T.4) with plastic collar from (~AWG ) Three crimpin stations correspondin to the conductor cross-sections Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Plu width PZ PZ ZH 16 twin wire end ferrules Lenth 260 Weiht Order data PZ PZ ZH and orderin data for wire end ferrules see pae and orderin data for wire end ferrules see pae Delivery times see pae X.2

PZ 50 Positive blockin uarantees ood-quality crimpin. Release option in case of incorrect operation of 25, 35 and 50 2 with and without plastic collar acc. to DI 46228 part 1 and 4(~ AWG 3.

8 PZ 50 Positive blockin uarantees ood-quality crimpin. Release option in case of incorrect operation of 25, 35 and 50 2 with and without plastic collar acc. to DI part 1 and 4(~ AWG 3...1) Three crimpin stations correspondin to the conductor cross-sections Crimp accordin to Euro-orm E Approval accordin to VG (military desination VG T 14 B 002) Crimpin rane 2 Crimpin rane 1 (with multiple crimpin positions) 2 Crimpin rane 2 (with multiple crimpin positions) 2 Crimpin rane 3 (with multiple crimpin positions) 2 Plu width PZ Lenth Weiht Orderin data PZ and orderin data for wire end ferrules see pae Delivery times see pae X.2.29

HTF28 - HTF48 - HTF63. Crimping tool for spade plugs and spade sleeves. with open or pre-rolled crimping claw

HTF28 - HTF48 - HTF63. Crimping tool for spade plugs and spade sleeves. with open or pre-rolled crimping claw Crimpin tools Crimpin tool for other contacts Positive blockin uarantees ood-quality crimpin. Release option in case of incorrect operation, With locator for exact positionin of the contacts. HTF28 - HTF48