Steel FireProtection System Modeof of action Steel Fire Protection System Past& Present Steel Fire Protection System Whatyou can expect!
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2 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB) (Association for Steel Fire Protection Coatings) Steel FireProtection System Modeof of action Steel Fire Protection System Past& Present (Where do we come from?) Steel Fire Protection System Whatyou can expect! Steel Fire Protection System in the Future Where we want to be!
3 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB)
4 Members oftheigsb.
5 What does the IGSB stand for? The IGSB advises and assists building owners, planners, steel workers and processors on questions relating to technologies and products promotes the use of modern fire protection systems on steel supports while planning and implementation prepares cost benefit analysis provides trainingand i further education promotes actively scientific co operations
6 Source: Clariant Deutschland GmbH
7 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB) Steel Fire Protection System Mode of action
8 Mode of action A steel fire protection system is the perfect way for using fire protection both on simple steel constructions and on modern and high complex steel structures. Source: Clariant Deutschland GmbH A Steel Fire Protection System foams up due to the effect of heat and provides an insulating layer. protects the steel construction against attainment of the critical temperature. provides an additional and valuable time window for rescue & evacuation process and fire fighting operations.
9 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB) Steel Fire Protection System Mode of action Steel Fire Protection System Then& Today (Where do we come from?)
10 Agenda Source: Rudolf Hensel GmbH fotolia
11 Then 1971: Olympic stadium,munich
12 Then 1971: Olympic stadium, Munich Source: Rudolf Hensel GmbH fotolia architecture recognise the benefits intumescent solvent based application on open steel profiles fire resistance R30 higher layer thickness (2 3mm) mainly interior use
13 Then 1971: Olympic stadium, Munich 1989: Lufthansa hangar, Erding 1980
14 Then 1989: Lufthansa hangar, Erding Source: Sika Deutschland realisation of large construction projects consisting of steel, corrosion protectionand fire protection systems introduction of the first so called single layersystems with lower solvent content furthermore mainly solvent based intumescent increasing coloured designs based on a variation possibilities of top coatings
15 Then 1971: Olympic stadium, Munich 1989: Lufthansa hangar, Erding 1990: Telekom INMC, Frankfurt 1990
16 Then 1990: Telekom INMC, Frankfurt Source: Sika Deutschland introduction of water born intumescent fire resistance up to 60 minutes (R60) interior use without top coat a new generation of raw materials allows more efficient recipies: higher weathering resistance low application amounts
17 Today 1971: Olympic stadium, Munich 1989: Lufthansa hangar, Erding 1990: Telekom INMC, Frankfurt 2003: Post Tower, Bonn 2003: Berliner Bogen, Hamburg 2006: Zeche Nordstern, Gelsenkirchen Horst 2000
18 Today 2003: Post Tower, Bonn 2003: Berliner Bogen, Hamburg 2006: Zeche Nordstern, Gelsenkirchen Horst Source: Rudolf Hensel GmbH Source: Rudolf Hensel GmbH first R90 approvals of solvent based intumescent first R90 approvals of water born intumescent projects with extremely exacting requirements on surfaces (smooth or structured) decorative steel fire protection systems are becoming increasingly important in the world Source: Rudolf Hensel GmbH Werner J. Hannappel, Tomas Riehle
19 Today 1971: Olympic stadium, Munich 1989: Lufthansa hangar, Erding 1990: Telekom INMC,Frankfurt 2003: Post Tower, Bonn 2003: Berliner Bogen, Hamburg 2006: Zeche Nordstern, Gelsenkirchen Horst 2010: BMW World, Munich Airrail Center, Frankfurt 2011: Ballsporthalle (ball sports hall), Vilsbiburg
20 Today 2010: BMW World, Munich TheSquaire Squaire, Frankfurt (formerly Airrail Center ) 2011: Ballsporthalle (ball sports hall), Vilsbiburg Source: Sika Deutschland R90 steel lfire protection ti systemsbecomes more attractive to plaster and plate systems layer thickness for R90 in the range of 2 4mm (plaster and plate systems requires 20mm) DekoPaint guideline (2010) requires particularly low VOC values of coating products increased demands for Green Building, sustainable construction and LEED Source: Rudolf Hensel GmbH Source: International
21 Today 1971: Olympicstadium stadium, Munich 1989: Lufthansa hangar, Erding 1990: Telekom INMC, Frankfurt 2003: Post Tower, Bonn 2003: Berliner Bogen, Hamburg 2006: Zeche Nordstern, Gelsenkirchen Horst 2010: BMW World, Munich Airrail Center, Frankfurt 2011: Ballsporthalle, Vilsbiburg 2012: Hugo Boss, Metzingen 2012: MTU, Munich 2012: European Central Bank(ECB), Frankfurt
22 Today 2012: Hugo Boss, Metzingen 2012: MTU, München 2012: European Central Bank (ECB), Frankfurt Source: Rudolf Hensel GmbH Riehle +Assoziierte GmbH+Co. KG Source: Sika Deutschland R90 steel fire protection system layer thickness for R90 (2 4mm) lower VOC values of coating products Green Building and LEED Source: Rudolf Hensel GmbH COOP Himmelb(l)au
23 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB) (Community of Interests of Steel Fire Protection System) Steel FireProtection System Modeof of action Steel Fire Protection System Then& Today (Where do we come from?) Steel Fire Protection System What you can expect!
24 What you can expect! Source: Rudolf Hensel GmbH fotolia A requirement in Europe creates a transparent market of approvals for manufacturers and users. 35 countries in Europe have meanwhile nationally recognised the necessary standards. R60 Beam (4 sided) d) Harmonisede european standardsincombination with the EuroCodes (EN) extend the application possibilities. Hp/A DIN (500 C) EN (500 C) EN (750 C) [m 1 ] [µm] [µm] [µm] Source: Rudolf Hensel GmbH This increases the flexibility of the project design. Critical steel temperatures up to 750 C are possible. Higher criticalsteeltemperaturesreducesthe layer thickness to be applied.
25 What you can expect! Project comparison: R60 according to DIN vs. EN Intumescent: interior use, water borne Area: m² (open steel profiles, 4 sides, steel sheets with different thicknesses) Steel price: incl. dimensions i and screws (without installation, housing and scaffolding) Euro Steel IC+Appl Primer+Appl for the benefit of EN approx. Euro 30k ( 10%) F60 DIN F60 EN Source: Rudolf Hensel GmbH
26 Agenda Introduction ti of Interessengemeinschaft ftstahl Brandschutzbeschichtung h t hi ht (IGSB) (Community of Interests of Steel Fire Protection System) Steel FireProtection System Modeof of action Steel Fire Protection System Then& Today (Where do we come from?) Steel Fire Protection System Whatyou can expect! Steel Fire Protection System in the Future Where we want to be!
27 Wherewewanttobe!
28 Wherewewanttobe! (1/2) Source: Rudolf Hensel GmbH fotolia Modern steel fire protection systems for sustainable construction: water born plasticizer free free of substances of very high concern (so called SVHCs) 1),3) free of CMR substances according to CMR list 2),3) free of halogenated substances 3) 1) In accordance with REACH regulation(eg) No. 1907/2006 2) CMR (carcinogenic, mutagenic or toxic for reproduction) BAuA* (CLP regulation 1272/EG/2008 and TRGS 905/906) 3) At a level of > 0,1% contained. *BAuA, the german Federal Institute for occupational safety and medicin
29 Wherewewanttobe! (2/2) Source: Rudolf Hensel GmbH fotolia Modern steel fire protection systems for sustainable construction: Green Building Certificates: LEED, BREEAM, DGNB PCF (Product Carbon Footprinting) CO 2 foot print 4) according to ISO standard 14040/44 Recycling: clearance certificate 4) CO 2 foot print used for the reason of simplification instead of CO 2e foot print.
30 The advantages. Source: bauforumstahl Modern steel fire protection systems providing maintenance free long term protection protecting also against corrosion areaesthetic aesthetic due to minimallayer layer thicknesses providing long fire resistance time up to three hours (R180) protecting also filigree constructions are cost effective meet relevant norms and standards throughout the world are sustainable
31 Thank you for your attention!
32 Back Up.
33 Chemical industry andoil production. Source: International Usage of two component systems Fulfilment of enhanced fire protection requirements (hydrocarbon, jetfire) in combination with heavy corrosion protection (C5 M) fireresistance resistance timeup to three hours (R180) accordingtointernational standards for epoxy based products
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